Discharging mechanism of chemical reaction kettle
By designing the discharge mechanism of the chemical reactor and utilizing components such as the stirring shaft, support rod, and conveyor blades, the clogging problem of the chemical reactor when processing solid particles or easily crystallizing materials was solved, achieving smooth discharge and temperature control, and ensuring continuous production.
Patent Information
- Application Number
- CN202520407295.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-10
AI Technical Summary
When chemical reactors process materials containing solid particles, fibers, or easily crystallizing substances, the discharge port and discharge pipe are prone to blockage, affecting the normal discharge process and potentially causing production interruption.
A chemical reactor discharge mechanism was designed, including components such as a stirring shaft, support rod, conveying blades, discharge pipe, driven wheel, driving wheel, gear ring, and connecting rod. Through the synergistic effect of these components, the discharge pipe can be adjusted, cleared, and heated to prevent blockage.
It improves the convenience of material discharge, reduces the blockage of the discharge pipe, ensures the normal operation of the discharge, and prevents crystallization through the heating layer, maintaining a suitable material temperature.
Smart Images

Figure CN223818628U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chemical industry reaction kettle technical field especially relates to a chemical industry reaction kettle discharge mechanism. BACKGROUND
[0002] Chemical industry reaction kettle, also known as reaction tank, reactor, it is a kind of key equipment for realizing chemical reaction in the field such as chemical production. It is a kind of stainless steel container with physical or chemical reaction, through the structure design and parameter configuration of container, realize the heating, evaporation, cooling and low speed of process requirement and mix function;
[0003] When the reaction kettle is handled to contain solid particles, fiber or easily crystallized material, the discharge port and the discharge pipeline are prone to be blocked, the normal discharge is affected, and even the production may be interrupted, so a chemical industry reaction kettle discharge mechanism needs to be proposed. UTILITY MODEL CONTENT
[0004] The utility model aims at the problems in the background art, proposes a kind of chemical industry reaction kettle discharge mechanism.
[0005] The utility model discloses a kind of chemical industry reaction kettle discharge mechanism, including reaction kettle body, the top surface of the reaction kettle body is provided with motor one, the output end of the motor one extends to the inside of reaction kettle body and is provided with stirring shaft, the outer circle of the stirring shaft is provided with multiple stirring paddles, the inner wall of the reaction kettle body is provided with multiple fixed paddles, the bottom end of the stirring shaft is provided with support rod, the outer circle of the support rod is provided with transmission vane one, the bottom surface of the reaction kettle body is provided with discharge port, the bottom surface of the reaction kettle body is rotatably provided with discharge pipe at discharge port, the outer circle of the discharge pipe is provided with from runner, the bottom surface of the reaction kettle body is provided with L type support plate, the bottom surface of the L type support plate is provided with motor two, the output end of the motor two is provided with rotating rod, the top end of the rotating rod extends to the inside top surface of L type support plate and is provided with driving wheel, the driving wheel and from runner are meshed, the outer circle of the discharge pipe is provided with valve at the bottom of from runner, the bottom end of the discharge pipe is rotatably provided with gear ring, the front side of the discharge pipe is provided with mounting plate, the top surface of the mounting plate is provided with motor three, the output end of the motor three extends to the bottom surface of mounting plate and is provided with pinion, the gear ring and pinion are meshed, the inner circle of the gear ring is provided with connecting rod one, the top surface of the connecting rod one is provided with rotating shaft, the outer circle of the rotating shaft is provided with transmission vane two, the top end of the rotating shaft is provided with connecting rod two, the connecting rod two and the inner wall of discharge pipe are rotatably connected.
[0006] Preferably, the discharge pipe includes a pipe body and a heating layer, and the pipe body is located inside the heating layer.
[0007] Preferably, the outermost circle of the conveying vane one is in close contact with the inner wall of the blanking pipe and is rotationally connected.
[0008] Preferably, the top surface of the from rotating wheel is rotationally connected with the bottom surface of the reaction kettle body, the bottom surface of the reaction kettle body is provided with an L-shaped ring groove one, and the top surface of the from rotating wheel is provided with an L-shaped ring strip one, which is rotationally connected with the L-shaped ring groove one.
[0009] Preferably, the top end of the rotating rod is rotationally connected with the bottom surface of the reaction kettle body.
[0010] Preferably, the bottom end of the supporting rod is located above the valve.
[0011] Preferably, the bottom surface of the blanking pipe is provided with an L-shaped ring groove two, and the top surface of the gear ring is provided with an L-shaped ring strip two, which is rotationally connected with the L-shaped ring groove two.
[0012] Preferably, the outer circle of the conveying vane two is in close contact with the inner circle of the blanking pipe and is rotationally connected.
[0013] Preferably, the outer circle of the connecting rod two is provided with a T-shaped ring strip, the inner wall of the blanking pipe is provided with a T-shaped ring groove, and the T-shaped ring strip is rotationally connected with the T-shaped ring groove.
[0014] Compared with the prior art, the utility model has the advantages of the following beneficial technical effects:
[0015] The utility model discloses a from rotating wheel to driving wheel is convenient for adjusting the orientation of blanking pipe, improves the convenience of discharging, sets up supporting rod and conveying vane one and reduces the blockage of blanking port, sets up heating layer, and it is convenient to heat the pipe body, reduces crystallization, sets up gear ring to connecting rod two, and it is convenient to improve the dredging of blanking pipe, reduces the blockage phenomenon of blanking pipe, and ensures the normal operation of discharging. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the whole structure schematic view of the utility model;
[0017] Figure 2 It is the section structure schematic view of the utility model;
[0018] Figure 3 It is Figure 2 The enlarged schematic view of A;
[0019] Figure 4 It is Figure 2 The enlarged schematic view of B;
[0020] Figure 5 It is the part structure section view in the utility model.
[0021] Reference numerals in the attached diagram: 1. Reactor body; 2. Motor 1; 3. Stirring shaft; 4. Stirring paddle; 5. Fixed paddle; 6. Support rod; 7. Conveying blade 1; 8. Feed pipe; 801. Pipe body; 802. Heating layer; 9. Drive wheel; 10. L-shaped support plate; 11. Motor 2; 12. Rotating rod; 13. Drive wheel; 14. Valve; 15. Gear ring; 16. Mounting plate; 17. Motor 3; 18. Pinion; 19. Connecting rod 1; 20. Rotating shaft; 21. Conveying blade 2; 22. Connecting rod 2; 23. L-shaped ring 1; 24. L-shaped ring 2; 25. T-shaped ring. Detailed Implementation
[0022] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example
[0023] like Figures 1 to 5 As shown, the present invention proposes a chemical reactor discharge mechanism, including a reactor body 1. A motor 2 is installed on the top surface of the reactor body 1, and the top surface of the reactor body 1 is fixedly connected to the bottom surface of the motor 2. The output end of the motor 2 extends through into the interior of the reactor body 1 and is provided with a stirring shaft 3. The output end of the motor 2 is fixedly connected to the top end of the stirring shaft 3. Multiple stirring paddles 4 are provided on the outer ring of the stirring shaft 3, and the outer ring of the stirring shaft 3 is fixedly connected to the stirring paddles 4. Multiple fixed paddles 5 are provided on the inner wall of the reactor body 1, and the fixed paddles 5 are fixedly installed inside the reactor body 1. The stirring paddles 4 and fixed paddles 5 are arranged alternately. A support rod 6 is provided at the bottom end of the stirring shaft 3, and the bottom end of the stirring shaft 3 is fixedly connected to the top end of the support rod 6. A conveying blade 7 is provided on the outer ring of the support rod 6, and the outer ring of the support rod 6 is fixedly connected to the conveying blade 7. The outermost ring of the conveying blade 7 is in contact with the inner wall of the discharge pipe 8 and is rotatably connected, which can clear the material at the discharge port.
[0024] A feed inlet is provided on the bottom surface of the reactor body 1. A feed pipe 8 is rotatably installed on the bottom surface of the reactor body 1 at the feed inlet. The feed pipe 8 includes a pipe body 801 and a heating layer 802. The pipe body 801 is located inside the heating layer 802. The heating of the heating layer 802 can heat the material inside the pipe body 801 to prevent crystallization. A roller 9 is provided on the outer ring of the feed pipe 8. The outer ring of the feed pipe 8 is fixedly connected to the inner ring of the roller 9. The top surface of the roller 9 is rotatably connected to the bottom surface of the reactor body 1. An L-shaped annular groove is provided on the bottom surface of the reactor body 1. An L-shaped ring bar 23 is provided on the top surface of the rotor 9. The top surface of the rotor 9 and the bottom surface of the L-shaped ring bar 23 are fixedly connected. The L-shaped ring bar 23 and the L-shaped annular groove are rotatably connected. The L-shaped annular groove can guide and limit the L-shaped ring bar 23, thereby guiding and limiting the running trajectory of the rotor 9. An L-shaped support plate 10 is provided on the bottom surface of the reactor body 1. The bottom surface of the reactor body 1 and the top surface of the L-shaped support plate 10 are fixedly connected.
[0025] A second motor 11 is mounted on the bottom surface of the L-shaped support plate 10. The bottom surface of the L-shaped support plate 10 is fixedly connected to the top surface of the second motor 11. A rotating rod 12 is mounted on the output end of the second motor 11. The output end of the second motor 11 is fixedly connected to the rotating rod 12. The top end of the rotating rod 12 is rotatably connected to the bottom surface of the reactor body 1, facilitating auxiliary support and fixation of the rotating rod 12. The top end of the rotating rod 12 extends through to the inner top surface of the L-shaped support plate 10 and is equipped with a drive wheel 13. The outer ring of the rotating rod 12 is fixedly connected to the inner ring of the drive wheel 13. The driving wheel 13 is meshed with the driven wheel 9 to facilitate transmission. The outer ring of the feeding pipe 8 is equipped with a valve 14 at the bottom of the driven wheel 9. The discharge of the feeding pipe 8 can be controlled by the valve 14. The bottom end of the support rod 6 is located above the valve 14, so that the support rod 6 does not hinder the operation while facilitating the control of the discharge. The bottom end of the feeding pipe 8 is rotatably equipped with a toothed ring 15. The bottom surface of the feeding pipe 8 is provided with an L-shaped annular groove 2. The top surface of the toothed ring 15 is provided with an L-shaped ring bar 24. The top surface of the toothed ring 15 and the bottom surface of the L-shaped ring bar 24 are fixedly connected.
[0026] L-shaped ring 24 is rotatably connected to L-shaped ring groove 2. L-shaped ring groove 2 guides and limits L-shaped ring 24, thereby guiding and limiting the running trajectory of toothed ring 15. A mounting plate 16 is provided on the front side of the feed pipe 8, and the front side of the feed pipe 8 is fixedly connected to the rear side of the mounting plate 16. A motor 3 17 is provided on the top surface of the mounting plate 16, and the top surface of the mounting plate 16 is fixedly connected to the bottom surface of the motor 3 17. The output end of the motor 3 17 extends through to the bottom surface of the mounting plate 16. It is equipped with a pinion 18, and the output end of the motor 17 is fixedly connected to the pinion 18. The gear ring 15 is meshed with the pinion 18 to facilitate transmission. The inner ring of the gear ring 15 is equipped with a connecting rod 19, which is fixedly installed on the inner ring of the gear ring 15. The top surface of the connecting rod 19 is equipped with a rotating shaft 20, which is fixedly connected to the rotating shaft 20. The outer ring of the rotating shaft 20 is equipped with a conveying blade 21, which is fixedly connected to the outer ring of the rotating shaft 20.
[0027] The outer ring of the conveyor blade 21 is fitted and rotatably connected to the inner ring of the feed pipe 8, which facilitates the conveying of materials and can scrape off the materials adhering to the inner wall of the feed pipe 8. A connecting rod 22 is provided at the top of the rotating shaft 20, and the top of the rotating shaft 20 is fixedly connected to the connecting rod 22. The connecting rod 22 is rotatably connected to the inner wall of the feed pipe 8. A T-shaped ring 25 is provided on the outer ring of the connecting rod 22, and the outer ring of the connecting rod 22 is fixedly connected to the T-shaped ring 25. A T-shaped ring groove is opened on the inner wall of the feed pipe 8, and the T-shaped ring 25 is rotatably connected to the T-shaped ring groove. The T-shaped groove can guide and limit the T-shaped ring 25, thereby guiding and limiting the connecting rod 22, making the connecting rod 22 run more smoothly.
[0028] In this embodiment, when using this device, if the orientation of the feed pipe 8 needs to be adjusted, motor 2 11 needs to be operated. The operation of motor 2 11 drives the rotating rod 12 to rotate, which in turn drives the driving wheel 13 to rotate. The rotation of the driving wheel 13 drives the driven wheel 9 to rotate, which in turn drives the feed pipe 8 to rotate, thereby adjusting the orientation of the feed pipe 8. When discharge is required, the support rod 6 rotates along with the stirring shaft 3, which drives the conveyor blade 1 7 to rotate. The rotation of the conveyor blade 1 7 clears the material from the discharge port and the top of the feed pipe 8, preventing overflow. When blockage occurs, motor 317 operates simultaneously. The output of motor 317 drives pinion 18 to rotate. The rotation of pinion 18 drives connecting rod 19 to rotate, which in turn drives shaft 20 to rotate. Shaft 20 then drives conveyor blade 21 to rotate. The rotation of conveyor blade 21 conveys the material inside the feed pipe 8 and cleans the inner wall of the feed pipe 8. When the material crystallizes, heating layer 802 heats the pipe body 801 to maintain a suitable temperature inside the feed pipe 8, preventing crystallization and reducing blockage.
[0029] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.
Claims
1. A discharge mechanism for a chemical reactor, comprising a reactor body (1), characterized in that: The top surface of the reactor body (1) is provided with a motor (2), the output end of the motor (2) extends through to the interior of the reactor body (1) and is provided with a stirring shaft (3), the outer ring of the stirring shaft (3) is provided with multiple stirring paddles (4), the inner wall of the reactor body (1) is provided with multiple fixed paddles (5), the bottom end of the stirring shaft (3) is provided with a support rod (6), the outer ring of the support rod (6) is provided with a conveying blade (7), the bottom surface of the reactor body (1) is provided with a discharge port, the bottom surface of the reactor body (1) is provided with a discharge pipe (8) rotatably located at the discharge port, the outer ring of the discharge pipe (8) is provided with a rotating wheel (9), the bottom surface of the reactor body (1) is provided with an L-shaped support plate (10), the bottom surface of the L-shaped support plate (10) is provided with a motor (11), the output end of the motor (11) is provided with a rotating rod (12), the top end of the rotating rod (12) extends through to the L-shaped support plate (11) 10) has an internal top surface with a drive wheel (13) that meshes with the driven wheel (9). The outer ring of the feed pipe (8) is provided with a valve (14) at the bottom of the driven wheel (9). The bottom end of the feed pipe (8) is rotatably provided with a toothed ring (15). The front side of the feed pipe (8) is provided with a mounting plate (16). The top surface of the mounting plate (16) is provided with a motor (17). The output end of the motor (17) extends through to the mounting plate. The bottom surface of the mounting plate (16) is provided with a small gear (18), the gear ring (15) is meshed with the small gear (18), the inner ring of the gear ring (15) is provided with a connecting rod (19), the top surface of the connecting rod (19) is provided with a rotating shaft (20), the outer ring of the rotating shaft (20) is provided with a conveying blade (21), the top end of the rotating shaft (20) is provided with a connecting rod (22), and the connecting rod (22) is rotatably connected to the inner wall of the feed pipe (8).
2. The chemical reactor discharge mechanism according to claim 1, characterized in that, The feeding pipe (8) includes a pipe body (801) and a heating layer (802), wherein the pipe body (801) is located inside the heating layer (802).
3. The discharge mechanism of a chemical reactor according to claim 1, characterized in that, The outermost ring of the conveying blade (7) is in contact with the inner wall of the feed pipe (8) and is rotatably connected.
4. The discharge mechanism of a chemical reactor according to claim 1, characterized in that, The top surface of the rotating wheel (9) is rotatably connected to the bottom surface of the reactor body (1). The bottom surface of the reactor body (1) is provided with an L-shaped annular groove, and the top surface of the rotating wheel (9) is provided with an L-shaped annular bar (23). The L-shaped annular bar (23) is rotatably connected to the L-shaped annular groove.
5. The discharge mechanism of a chemical reactor according to claim 1, characterized in that, The top of the rotating rod (12) is rotatably connected to the bottom surface of the reactor body (1).
6. The discharge mechanism of a chemical reactor according to claim 1, characterized in that, The bottom end of the support rod (6) is located above the valve (14).
7. The chemical reactor discharge mechanism according to claim 1, characterized in that, The bottom surface of the feed pipe (8) is provided with an L-shaped annular groove II, and the top surface of the toothed ring (15) is provided with an L-shaped annular bar II (24), and the L-shaped annular bar II (24) is rotatably connected to the L-shaped annular groove II.
8. The discharge mechanism of a chemical reactor according to claim 1, characterized in that, The outer ring of the second conveyor blade (21) is in contact with the inner ring of the feed pipe (8) and is rotatably connected.
9. The discharge mechanism of a chemical reactor according to claim 1, characterized in that, The outer ring of the connecting rod 2 (22) is provided with a T-shaped ring bar (25), and the inner wall of the feed pipe (8) is provided with a T-shaped ring groove. The T-shaped ring bar (25) and the T-shaped ring groove are rotatably connected.