Device for quantitatively producing low-concentration acid

By designing a device for the quantitative production of low-concentration acids, using circulation pipes and heating tape to improve reaction efficiency, and installing a drain outlet and pH sensor, the problems of high cost and low safety of existing acid preparation equipment have been solved, enabling flexible production and efficient monitoring of low-concentration acids.

CN223818653UActive Publication Date: 2026-01-23WUXI MASHENG ENVIRONMENT ENERGY TECH CO LTD
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Patent Information

Application Number
CN202520082338.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-01-23
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing acid preparation equipment is costly, inflexible, and poses environmental pollution and safety risks during production, making it unable to meet the demand for small-batch, low-concentration acids.

Method used

A device for quantitative production of low-concentration acid was designed, comprising a raw material tank, a conveying tube, a reaction chamber, and a circulation pipe. The circulation pipe and heat tracing are used to improve reaction efficiency. A drain outlet is provided for easy cleaning. A pH sensor is equipped to monitor acidity and alkalinity. It is suitable for various solid raw materials and microbial strains.

Benefits of technology

It improves reaction efficiency, reduces equipment costs, enables quantitative production of low-concentration acids, has strong adaptability, meets different production needs, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for quantitatively producing low-concentration acid, which comprises a raw material box for containing solid raw materials; the conveying tube nest is connected with an outlet of the raw material box and used for conveying solid raw materials; the reaction chamber wraps the conveying tube nest, a water inlet is formed in one side of the reaction chamber, an acid outlet is formed in the other side of the reaction chamber, and a dosing port is formed in the other side of the reaction chamber; a plurality of reaction holes are formed in the surfaces of the conveying tube nests, and liquid fed from the dosing port and the water inlet enters from the reaction holes and reacts with the solid raw materials. And a circulating pipe is arranged between the acid outlet and the water inlet. A heat tracing band is arranged on one side, close to the acid outlet, of the circulating pipe. A drain outlet is formed in one side of the reaction chamber. And a transparent observation window is arranged on the raw material box. And a pH sensor is arranged at the acid outlet. The problems that existing acid preparation equipment is high in cost, poor in flexibility and low in safety are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to acid production equipment field, concretely is a kind of low concentration acid device of ration production. BACKGROUND

[0002] Acid is widely used in many fields, such as industrial field, agricultural field, food field and the like. At present, the acid production methods on the market include contact method, thermal decomposition method and the like, which are all large-scale industrial chemical production methods, and have the requirements of scale and large amount. In addition, a single set of equipment can only produce a single acid, and the cost is high. Moreover, the production process will inevitably pollute the environment, so the yield and equipment limitations cannot meet the small amount and low concentration acid demand, and there are problems such as purchase record procedures and small-batch finished product restrictions on sales.

[0003] In addition, the production of acid products on the market has the disadvantages of large pollution and high risk, and the prices of special needs acids are extremely expensive, which cannot meet the needs of small-batch low-concentration acid users flexibly and at low cost.

[0004] In the process of using acid, high-concentration acid is needed for configuration, which will generate a large amount of operation risk and safety accidents, and bring additional risks to small-batch low-concentration acid users. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a kind of low concentration acid device of ration production to solve the problems of high cost, poor flexibility and low safety of existing acid preparation equipment.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of low concentration acid device of ration production, comprising:

[0007] A raw material box is used to store solid raw materials.

[0008] A conveying column is connected to the outlet of the raw material box and is used to convey solid raw materials.

[0009] A reaction chamber is wrapped around the conveying column and is provided with a water inlet, an acid outlet and a dosing port on one side. The conveying column surface is provided with a plurality of reaction holes, and the liquid added through the dosing port and the water inlet enters the reaction holes and reacts with the solid raw materials.

[0010] As a further improvement of the above technical scheme:

[0011] A circulation pipe is arranged between the acid outlet and the water inlet.

[0012] A heat tracing band is arranged on the side of the circulation pipe close to the acid outlet.

[0013] A blowdown port is arranged on one side of the reaction chamber.

[0014] The raw material box is provided with a transparent observation window.

[0015] The acid outlet is provided with a pH sensor.

[0016] The reaction chamber is in a flat structure or a cylindrical structure.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] Improve reaction efficiency: by setting the circulating pipe and the heat tracing band, the liquid medicine is uniformly distributed, and the reaction efficiency is improved. The principle of hot flow rising and cold flow descending helps the substandard acid liquid to participate in the reaction again, thereby improving the acid production efficiency.

[0019] Save equipment cost: the reaction chamber is provided with a blowdown port on one side, which is convenient for cleaning and replacing production of different types of acid, realizes one machine with multiple uses, and reduces the equipment investment cost.

[0020] Convenient operation and monitoring: the raw material box is provided with a transparent observation window, which is convenient for real-time observation of the raw material usage and timely replenishment of raw materials; the acid outlet is provided with a pH sensor, which can monitor the pH value in real time, and ensure the product quality.

[0021] Strong adaptability: the device can be applied to various solid raw materials and strains, has wide applicability, and meets different production requirements. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a whole structure schematic view of the utility model.

[0023] Mark: 1, raw material box; 11, transparent observation window; 2, conveying column pipe; 21, reaction hole; 3, reaction chamber; 31, water inlet; 32, acid outlet; 33, medicine adding port; 4, circulating pipe; 5, heat tracing band; 34, blowdown port; 35, pH sensor. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative characteristics, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific implementation manners.

[0025] In the description of the utility model, it should be pointed out that the positions or locations indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "the other end" are based on the position or location relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a specific orientation, structure and operation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the utility model, it is to be explained that, unless there is definite stipulation and limitation, the terms "mount", "set with", "connect" and the like should be understood broadly, for example, "connect", can be fixedly connected, also can be detachably connected, or integrally connected, can be mechanically connected, also can be electrically connected, can be directly connected, also can be indirectly connected through intermediate medium, can be the intercommunication of two elements, for the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0027] The technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without making creative labor belong to the range of protection of the utility model.

[0028] As Figure 1 The quantitative production low-concentration acid device of the embodiment comprises:

[0029] The raw material box 1 is used for containing solid raw materials, and the solid raw materials are powdery materials.

[0030] The conveying column pipe 2 is connected with the outlet of the raw material box 1 and is used for conveying the solid raw materials; the powdery raw materials enter the conveying column pipe 2 from a plurality of branch pipes arranged in a plane or in a ring, and the conveying column pipe 2 is provided with a plurality of reaction holes 21 on the surface.

[0031] The reaction chamber 3 is wrapped around the conveying column pipe 2 and is provided with a water inlet 31 on one side, an acid outlet 32 on one side and a dosing port 33 on one side; the liquid added through the dosing port 33 and the water inlet 31 enters the reaction holes 21 and reacts with the solid raw materials.

[0032] The circulation pipe 4 is arranged between the acid outlet 32 and the water inlet 31. The liquid circulation driven by the circulation pipe 4 can make the liquid distribution uniform, and then improve the reaction efficiency.

[0033] The circulation pipe 4 is provided with a heat tracing band 5 on the side close to the acid outlet 32. The heat tracing band 5 is provided with a heating element outside the circulation pipe 4, and the heat tracing band is a common pipeline heating and heat preservation equipment. The circulation pipe 4 is heated by the heat tracing band 5, and the principle of heat rising and cold flow descending is used. The substandard acid enters the circulation pipe and returns to the bottom of the reactor for reaction again. The circulation arrangement strengthens the uniform flow of the acid liquid, maintains the activity of the bacterial strain, and discharges the qualified acid through the outlet. In order to ensure smooth flow, a pump structure can be additionally arranged in the pipeline to ensure the flow of the liquid. Valves are arranged at the corresponding positions of the pipeline to control the flow direction of the materials.

[0034] The reaction chamber 3 is provided with a sewage outlet 34. After the production of a single acid reaction is completed, the reaction chamber can be flushed with water, and then discharged from the bottom sewage outlet 34. After flushing, another kind of acid can be produced by adding medicine again. The same equipment can be used multiple times, saving equipment costs. The bottom sewage outlet 34 includes two, one is connected with the lower outlet of the tube, and the other is the outlet of the reaction chamber 3, which is used to empty the reaction chamber 3 and the material in the tube.

[0035] The raw material box 1 is provided with a transparent observation window 11. The use of raw materials can be observed through the transparent observation window 11, and the amount of raw materials can be supplemented in time.

[0036] The acid outlet 32 is provided with a pH sensor 35. The pH sensor 35 detects the liquid pH of the acid outlet 32. If it does not meet the standard, it will enter the circulating pipe 4.

[0037] The reaction chamber 3 is a flat structure or a cylindrical structure. The flat structure refers to a square structure, but the square flat structure with a smaller thickness is used to place the flatly arranged column tubes. The cylindrical structure is used to place the column tube structure arranged in a ring shape.

[0038] In use, first, the raw materials are put into the raw material box 1, and the raw materials are released to enter the delivery column tube 2. Water is added to the reaction chamber 3 through the water inlet 31, and nutrient solution is added to the inside through the medicine inlet 33. If the raw materials are sulfur powder and corresponding bacterial spores, the bacterial spores are activated by mixing with the nutrient solution, and the acid production starts. After the solid raw materials are dissolved, the medicine in the top raw material box 1 falls into the column tube. When the pH reaches the set value, the acid is discharged. If it does not meet the standard, the material is circulated by heating with the heating belt, and the temperature is increased to promote the reaction, so as to improve the reaction rate.

[0039] The device solves the problems of procedures, costs and storage of large-scale high-concentration acid required by low-concentration acid users, and the safety and environmental protection problems in the process of converting high-concentration acid into low-concentration acid, realizes quantitative low-concentration acid production, realizes single equipment producing multiple low-concentration acids, saves manufacturing costs, and realizes single equipment producing multiple acids.

[0040] The above only describes the embodiments of the present application, and the well-known specific structures and characteristics in the scheme are not described in detail. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A device for quantitative production of low-concentration acid, characterized in that, include: Raw material box (1), used to hold solid raw materials; The conveying tube (2) is connected to the outlet of the raw material box (1) and is used to convey solid raw materials; The reaction chamber (3) is wrapped around the conveying tube (2). It has a water inlet (31) on one side, an acid outlet (32) on one side, and a dosing port (33) on one side. The surface of the conveying tube (2) is provided with several reaction holes (21). The liquid added by the dosing port (33) and the water inlet (31) enters from the reaction holes (21) and reacts with the solid raw materials.

2. The apparatus for quantitative production of low-concentration acid according to claim 1, characterized in that: A circulation pipe (4) is provided between the acid outlet (32) and the water inlet (31).

3. The apparatus for quantitative production of low-concentration acid according to claim 2, characterized in that: A heat tracing cable (5) is provided on the side of the circulation pipe (4) near the acid outlet (32).

4. The apparatus for quantitative production of low-concentration acid according to claim 3, characterized in that: A drain outlet (34) is provided on one side of the reaction chamber (3).

5. The apparatus for quantitative production of low-concentration acid according to claim 4, characterized in that: The raw material box (1) is provided with a transparent observation window (11).

6. The apparatus for quantitative production of low-concentration acid according to claim 5, characterized in that: The acid outlet (32) is equipped with a pH sensor (35).

7. The apparatus for quantitative production of low-concentration acid according to claim 6, characterized in that: The reaction chamber (3) has a flat or cylindrical structure.