Reaction kettle mounting structure capable of reducing weighing error
By installing a horizontal elastic pipe on the connecting pipe of the reactor, which consists of a metal corrugated pipe and a protective mesh, the problem of pipe tension affecting weighing accuracy is solved, and higher weighing accuracy and stability are achieved.
Patent Information
- Application Number
- CN202520352277.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-03
AI Technical Summary
After the existing reactor is connected to the pipeline, the pipeline exerts an upward pulling force on the reactor, which affects the accuracy of weighing and leads to weighing errors.
A horizontal flexible pipe is installed on the connecting pipe of the reactor. It is composed of a metal corrugated pipe and a metal protective mesh. The middle spacing is smaller than the side spacing to reduce the bending radius, improve the flexible connection effect, and reduce the impact of the pipeline on the symmetry of the weight.
By adding flexible connections to the elastic pipes, the weighing accuracy of the reactor was significantly improved, weighing errors were reduced, and the stability of the weighing module was ensured.
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Figure CN223818661U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reaction kettle pipeline reconstruction equipment technical field, concretely is a kind of reaction kettle installation structure for reducing weighing error. BACKGROUND
[0002] In many industries, the accuracy of reaction kettle tank weighing and batching is an important factor related to product quality, therefore, the weighing module as a kind of reaction kettle tank batching weighing device, it can weigh the weight of the required batching material without contacting the material, compared with traditional sensor, it has the characteristics of good stability, high precision, easy installation and prevents measurement error caused by improper installation, and reduces the influence of external environmental factors on weighing. With the continuous development of China's industrial automation production, weighing module is widely used in many industries.
[0003] Reaction kettle adopts automatic weighing module, but after pipeline is directly connected with reaction kettle, the upper pipeline will have an upward pulling force on reaction kettle, which affects the accuracy of bearing. Therefore, a reaction kettle installation structure for reducing weighing error is needed to be designed to change and reduce the influence of pipeline upward pulling on reaction kettle weighing, to solve the problem of low weighing accuracy of existing reaction kettle due to pipeline influence. UTILITY MODEL CONTENT
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a reaction kettle installation structure for reducing weighing error.
[0005] The utility model solves the technical problems thereof by adopting the technical scheme of a reaction kettle installation structure for reducing weighing error, comprising a reaction kettle, a reaction kettle suspension beam and an elastic pipe, a reaction kettle suspension beam is arranged on the outer side of the middle part of the reaction kettle, and the reaction kettle suspension beam is supported on a weighing module.
[0006] A plurality of reaction kettle top connecting pipes are connected to the upper part of the reaction kettle, a reaction kettle bottom connecting pipe is connected to the lower part of the reaction kettle, and a reaction kettle jacket connecting pipe is connected to the outer jacket of the reaction kettle. Elastic pipes are horizontally installed on the reaction kettle top connecting pipes, the reaction kettle bottom connecting pipe and the reaction kettle jacket connecting pipe.
[0007] Specifically, the elastic pipes are installed on the horizontal pipes of all reaction kettle top connecting pipes, reaction kettle bottom connecting pipes and reaction kettle jacket connecting pipes.
[0008] Specific is, the elastic pipe is installed to all reaction kettle top connecting pipe, reaction kettle bottom connecting pipe and reaction kettle jacket connecting pipe transverse portion.
[0009] Specific is, the corrugated structure includes corrugated convex and corrugated groove, and the connecting corrugation in the metal bellows forms the corrugated groove, and the corrugated groove forms the corrugated convex outside the metal bellows.
[0010] Specific is, the interval between two adjacent corrugated grooves at the middle section of the metal bellows is less than the interval between two adjacent corrugated grooves at the two ends of the metal bellows, so that the bending radius of the metal bellows at the middle section is less than the bending radius of the metal bellows at the two ends.
[0011] Specific is, the two ends of the metal bellows and the metal mesh are welded and fixed with joints, the short part diameter of the joint is greater than the pipe body diameter of the joint, and the pipe body outside the joint is provided with a flange.
[0012] Specific is, the weighing module is provided with a cantilever beam weighing sensor for monitoring the overall weight of the reaction kettle.
[0013] Specific is, the self-control valve is installed on the reaction kettle top connecting pipe, the reaction kettle bottom connecting pipe and the reaction kettle jacket connecting pipe.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The reaction kettle installation structure for reducing weighing error is characterized in that a transverse pipe is arranged on the pipe connected with the reaction kettle, and the elastic pipe is flexibly connected in the middle of the transverse pipe, so that the accuracy of the reaction kettle bearing can be greatly improved.
[0016] The reaction kettle installation structure for reducing weighing error is characterized in that the middle interval of the corrugation on the elastic pipe is less than the two sides, the bending radius of the corrugated pipe is reduced, the overall bending effect of the elastic pipe is better, and the influence of the pipe on the weighing of the reaction kettle is reduced to a greater extent. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is an overall pipe connection structure schematic view of the reaction kettle installation structure for reducing weighing error;
[0018] Fig. 2 It is an external structure schematic view of the elastic pipe;
[0019] Fig. 3 It is a middle section sectional view of the elastic pipe;
[0020] In the diagram: 1-Reaction vessel; 2-Reaction vessel suspension beam; 3-Weighing module; 4-Top connection pipe of the reaction vessel; 5-Jacket connection pipe of the reaction vessel; 6-Bottom connection pipe of the reaction vessel.
[0021] 7-Elastic tube, 701-Metal corrugated pipe, 702-Connector, 703-Flange, 704-Metal protective mesh, 705-Corrugated protrusion, 706-Corrugated groove;
[0022] 8-Automatic control valve. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] like Figs. 1-3 As shown, this utility model discloses a reactor installation structure to reduce weighing errors, including a reactor 1 and an elastic tube 7. A reactor suspension beam 2 is provided in the middle of the reactor 1, and the reactor suspension beam 2 is supported on a weighing module 3. The weighing module 3 adopts a cantilever beam load cell, and the weighing module 3 monitors the overall weight of the reactor 1. Using the weighing module 3 to monitor the overall weight of the reactor 1 and then calculate the accuracy of weighing and batching is a conventional technology.
[0025] Automatic control valves 8 are installed on the top connecting pipe 4, the bottom connecting pipe 6, and the jacket connecting pipe 5 of the reactor.
[0026] The upper part of reactor 1 is connected to four reactor top connecting pipes 4, the lower part of reactor 1 is connected to reactor bottom connecting pipes 6, and the outer jacket of reactor 1 is connected to reactor jacket connecting pipes 5. The reactor top connecting pipes 4, reactor bottom connecting pipes 6 and reactor jacket connecting pipes 5 are all equipped with horizontally arranged transverse pipes, and elastic pipes 7 are installed on the transverse pipes. The elastic pipes 7 are installed on the horizontal transverse pipe sections of all reactor top connecting pipes 4, reactor bottom connecting pipes 6 and reactor jacket connecting pipes 5.
[0027] The elastic tube 7 includes an internal metal corrugated tube 701 and a metal protective mesh 704 fitted on the outside of the metal corrugated tube. The wall of the metal corrugated tube 701 is provided with multiple corrugated structures that are not on the same axis as the metal corrugated tube. The spacing of the corrugated structures in the middle of the metal corrugated tube is smaller than the spacing at the beginning and end.
[0028] The corrugated structure includes corrugated protrusions 705 and corrugated grooves 706. The corrugated grooves 706 are formed by connecting corrugations inside the metal bellows 701, and the corrugated protrusions 705 are formed on the outside of the metal bellows 701.
[0029] The spacing of the corrugated grooves 706 in the middle section of the metal bellows 701 is smaller than that at the beginning and end of the metal bellows 701. This is to ensure that the bending radius of the metal bellows 701 in the middle section is smaller than that at the beginning and end of the metal bellows 701. The small spacing in the middle and the large spacing on both sides of the bellows ensure the bending effect, while the large spacing ensures the strength of the pipe. This saves the cost of the metal bellows 701 and ensures the strength of the pipe, making the overall bending effect of the elastic pipe 7 better and reducing the impact of the pipe on the weighing of the reactor 1 to a greater extent.
[0030] Both ends of the metal corrugated pipe 701 and the metal protective mesh 704 are welded and fixed to the joint 702. The end diameter of the joint 702 is larger than the pipe body diameter of the joint 702. The pipe body of the joint 702 is fitted with a flange 703, and the pipe is connected by the flange 703 and bolts.
[0031] This invention adds a horizontal pipe section to the pipeline connected to the reactor 1, with a flexible connection in the middle of the horizontal pipe, which greatly improves the accuracy of the reactor's load-bearing capacity. During feeding, the automatic control valves 8 of all pipelines connecting the reactor jacket 5 are closed to maintain the stability of the weighing module 3. The feed valve is then opened, and when the required weight of material is reached, a signal is sent to the feed valve, which then closes.
[0032] This utility model is not limited to the above-described embodiments. Anyone should know that any structural changes made under the guidance of this utility model, and any technical solutions that are the same as or similar to this utility model, fall within the protection scope of this utility model.
[0033] The technologies, shapes, and structures not described in detail in this utility model are all known technologies.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A reactor mounting structure for reducing weighing errors, characterized in that, It includes a reaction vessel, a reaction vessel suspension beam, and an elastic tube. The reaction vessel is provided with a reaction vessel suspension beam on the outer side of the middle part, and the reaction vessel suspension beam is supported on a weighing module. The upper part of the reactor is connected to multiple reactor top connection pipes, the lower part of the reactor is connected to a reactor bottom connection pipe, and the outer jacket of the reactor is connected to a reactor jacket connection pipe. Horizontally arranged elastic tubes are installed on the reactor top connection pipe, reactor bottom connection pipe, and reactor jacket connection pipe. Each elastic tube includes a metal corrugated pipe and a metal protective mesh fitted over the metal corrugated pipe. The wall of the metal corrugated pipe has a corrugated structure, and the spacing between adjacent corrugations in the middle of the metal corrugated pipe is smaller than the spacing between adjacent corrugations at the beginning and end of the metal corrugated pipe.
2. The reactor installation structure for reducing weighing errors according to claim 1, characterized in that, The elastic tube is installed on the horizontal portion of all reactor top connecting pipes, reactor bottom connecting pipes, and reactor jacket connecting pipes.
3. The reactor installation structure for reducing weighing errors according to claim 1, characterized in that, The corrugated structure includes corrugated protrusions and corrugated grooves. The connecting corrugations inside the metal bellows form corrugated grooves, and the corrugated grooves form corrugated protrusions on the outside of the metal bellows.
4. The reactor installation structure for reducing weighing errors according to claim 3, characterized in that, The spacing between two adjacent corrugated grooves in the middle section of the metal corrugated pipe is smaller than the spacing between two adjacent corrugated grooves at the beginning and end of the metal corrugated pipe, so that the bending radius of the metal corrugated pipe in the middle section is smaller than the bending radius at the beginning and end of the metal corrugated pipe.
5. The reactor installation structure for reducing weighing errors according to claim 1, characterized in that, Both ends of the corrugated metal pipe and the metal protective mesh are welded and fixed with joints. The diameter of the short part of the joint is larger than the diameter of the pipe body of the joint, and a flange is fitted on the outside of the pipe body of the joint.
6. The reactor installation structure for reducing weighing errors according to claim 1, characterized in that, The weighing module is equipped with a cantilever beam load cell for monitoring the overall weight of the reactor.
7. The reactor installation structure for reducing weighing errors according to claim 1, characterized in that, Automatic control valves are installed on the top connecting pipe, bottom connecting pipe, and jacket connecting pipe of the reactor.