Amomum tsao-ko winnowing, cleaning, drying and packaging treatment system
By integrating air separation, cleaning, drying, and packaging into an automated system, the problems of high labor costs and low efficiency in the drying process of cardamom have been solved, achieving efficient cleaning and packaging of cardamom, and improving the quality of cardamom and work efficiency.
Patent Information
- Application Number
- CN202422875945.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The existing cardamom drying process suffers from high labor costs and low efficiency, and the dried cardamom cannot be packaged in a timely manner, affecting its quality.
An automated system integrating air separation, cleaning, drying, and packaging was designed. Mechanical equipment is used to complete each process. Combined with circulating water cleaning and vibrating dewatering machine, the cardamom is efficiently cleaned and cooled. A biomass pellet hot air furnace and an air source heat pump are used for drying.
It reduced labor costs, improved work efficiency, ensured the quality of cardamom, and achieved efficient cleaning and packaging of cardamom.
Smart Images
Figure CN223819123U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the primary processing technology field especially relates to a grassfruit winnowing cleaning drying and packing processing system. BACKGROUND
[0002] Grassfruit, Zingiberaceae Zingiberaceae evergreen shrubs. Fresh grassfruit mature fruit is red, smell light, brown to brownish red after drying, smell more pungent, often used as a spice, can remove the fishy smell of food, increase food flavor, such as stewing beef and mutton, making hot pot material. Dry mature grassfruit also known as grassfruit, grassfruit, old Kou, ginger grassfruit, ginger grassfruit, is an important Chinese herbal medicine, with dry wet warm, intercept malaria and expectorant effect. Grassfruit dry fruit quality and production place, drying processing, harvesting period and many other factors, of which drying processing is the most important step to ensure the quality of dry fruit. Grassfruit winnowing cleaning drying and packing processing system is a set of clean, green drying and packaging of automatic equipment for grassfruit.
[0003] At present, in actual production, the production place farmers and enterprises are mostly using traditional "smoke roasting" way to dry grassfruit, resulting in dry grassfruit product color black, smoke flavor, appearance is not good, poor quality, etc. Some enterprises began to try to clean and green drying of grassfruit, improve the quality of grassfruit. But in the prior art, most of the grassfruit impurity, cleaning, drying, packaging processing process is realized separately, each processing equipment is not connected, each process needs manual material transfer, greatly increasing the labor cost. In addition, the dried grassfruit due to high temperature, can not be packaged in time, increase the time cost, reduce the work efficiency. In order to make up for the above shortcomings, the utility model provides a kind of automatic grassfruit winnowing cleaning drying and packing processing system which is integrated with winnowing, cleaning, drying and packaging processing, connects the process equipment in order, and adds a cooling device, to save labor cost and improve work efficiency under the premise of ensuring the quality of grassfruit. UTILITY MODEL CONTENT
[0004] In order to make up for the above shortcomings, the utility model provides a kind of grassfruit winnowing cleaning drying and packing processing system, which aims at improving the problem that the multiple processing processes of grassfruit in the prior art need to be interrupted and connected by manual work, resulting in high labor cost and low work efficiency.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] The application discloses a grass fruit winnowing, cleaning, drying and packaging processing system which comprises a bottom plate, a feeding box fixedly connected to the left side of the bottom plate, a winnower fixedly connected to the top left end of the bottom plate, a winnower fan fixedly connected to the bottom end of the winnower, a right-angle pipe fixedly connected to the right side of the winnower fan, an impurity port fixedly connected to the top side of the right-angle pipe, a wind cavity formed in the inside of the impurity port, a feeding elevator fixedly connected to the top side of the winnower, an elevator one fixedly connected to the top side of the bottom plate, a cleaning box fixedly connected to the top side of the bottom plate, water collecting pools fixedly connected to the left and right ends of the cleaning box, circulating assemblies arranged at the proximal ends of the two water collecting pools and used for circulating water, a spraying pipe fixedly connected to the top side of the circulating assembly, a brush roller arranged on the inner wall of the top end of the cleaning box, a vibrating drainer fixedly connected to the top side of the bottom plate, an elevator two fixedly connected to the middle of the top side of the bottom plate and an upper conveyor fixedly connected to the top side of the drying equipment.
[0007] As a further description of the above technical solution:
[0008] An upper conveyor is fixedly connected to the top side of the drying equipment, a discharging frame is fixedly connected to the middle of the drying equipment, an elevator three is fixedly connected to the top side of the bottom plate, a storage bin is fixedly connected to the top side of the bottom plate, a cooling fan is fixedly connected to the left bottom end of the storage bin, an elevator four is fixedly connected to the top side of the bottom plate, and a multifunctional packaging machine is fixedly connected to the right end of the top side of the bottom plate.
[0009] As a further description of the above technical solution:
[0010] A biomass particle hot blast furnace is fixedly connected to the left end of the rear side of the drying equipment, an air energy heat pump is fixedly connected to the right end of the rear side of the drying equipment, and a plurality of ventilation holes are formed in the top side of the storage bin.
[0011] As a further description of the above technical solution:
[0012] The circulating assembly comprises water inlet pipes, the distal ends of the two water inlet pipes are fixedly connected to the inner walls of the proximal ends of the two water collecting pools respectively, circulating pumps are fixedly connected to the proximal sides of the two water inlet pipes respectively, an output end of the circulating pump is fixedly connected with a conveying pipe, and a filter cylinder is fixedly connected to the bottom side of the water collecting pool.
[0013] As a further description of the above technical solution:
[0014] The conveying pipe is fixedly connected to the bottom side of the spraying pipe, and a plurality of water outlets are formed in the bottom side of the spraying pipe.
[0015] As a further description of the above technical solution:
[0016] The material of the brush roller is medium nylon, and the inner wall bottom side of the cleaning box is fixedly connected to the bottom side of the two circulating pumps.
[0017] As a further description of the above technical solution:
[0018] The lower end of the front side of the drying equipment is fixedly connected with a lower conveyor, and the bottom side of the lower conveyor is fixedly connected to the top side of the front end of the bottom plate.
[0019] As a further description of the above technical solution:
[0020] The bottom end of the front side of the multifunctional packaging machine is provided with a recycling mechanism, and the top side of the right end of the bottom plate is fixedly connected to the bottom side of the recycling mechanism.
[0021] The utility model has the advantages of:
[0022] 1、The utility model discloses a grass fruit processing system, which comprises a bottom plate, a circulating assembly, a water collecting pool and a plurality of grass fruit processing devices.
[0023] 2、The utility model discloses a grass fruit processing system, which comprises a bottom plate, a circulating assembly, a water collecting pool and a plurality of grass fruit processing devices.
[0024] 3、The utility model discloses a grass fruit processing system, which comprises a bottom plate, a circulating assembly, a water collecting pool and a plurality of grass fruit processing devices. moisture 4、The utility model discloses a grass fruit processing system, which comprises a bottom plate, a circulating assembly, a water collecting pool and a plurality of grass fruit processing devices. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 A three-dimensional schematic view of the grass fruit winnowing, cleaning, drying and packaging processing system is provided.
[0026] Figure 2 A structure schematic view of the discharging frame of the grass fruit winnowing, cleaning, drying and packaging processing system is provided.
[0027] Figure 3 A Figure 1 A zoomed-in view of the middle A.
[0028] LEGEND:
[0029] 1, bottom plate; 2, feeding box; 3, winnowing machine; 4, winnowing fan; 5, right-angle pipe; 6, impurity port; 7, air cavity; 8, feeding elevator; 9, elevator one; 10, cleaning box; 11, water collecting tank; 12, circulating pump; 13, water inlet pipe; 14, conveying pipe; 15, spraying pipe; 16, brush roller; 17, vibrating dewatering machine; 18, elevator two; 19, drying equipment; 20, upper conveyor; 21, discharging frame; 22, lower conveyor; 23, elevator three; 24, storage bin; 25, cooling fan; 26, elevator four; 27, multifunctional packaging machine; 28, biomass pellet hot blast furnace; 29, air energy heat pump; 30, ventilation hole; 31, filter cartridge. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0031] Referring to Figure 1 - Figure 3 An embodiment provided by the present application: a grassfruit winnowing, cleaning, drying and packaging processing system, comprising a bottom plate 1, a feeding box 2 is fixedly connected to the left side of the bottom plate 1 and used for storing grassfruit raw materials to be processed, a winnowing machine 3 is fixedly connected to the top left end of the bottom plate 1 and used for preliminarily winnowing and cleaning the grassfruit, a winnowing fan 4 is fixedly connected to the bottom end of the winnowing machine 3 and used for providing necessary wind power for the winnowing process, a right-angle pipe 5 is fixedly connected to the right side of the winnowing fan 4 and used for facilitating the transmission of wind power, an impurity port 6 is fixedly connected to the top side of the right-angle pipe 5 and used as an outlet for impurities blown out in the winnowing process, an air cavity 7 is formed in the impurity port 6 and used for further optimizing the winnowing effect, a feeding elevator 8 is fixedly connected to the top side of the winnowing machine 3 and used for conveying the winnowed grassfruit to the next processing link, an elevator one 9 is fixedly connected to the top side of the bottom plate 1 and used for providing support force for the elevator one 9, and a cleaning box 10 is fixedly connected to the top side of the bottom plate 1 and used for deeply cleaning the grassfruit.
[0032] Both ends of the cleaning tank 10 are fixedly connected to water collection tanks 11 for collecting water used during the cleaning process. A filter cartridge 31 is fixedly connected to the bottom of each water collection tank 11 for filtering the water. A circulation assembly is installed at the adjacent ends of both water collection tanks 11 for water recycling. The circulation assembly includes inlet pipes 13, with the far ends of the two inlet pipes 13 fixedly connected to the inner walls of the adjacent ends of the two water collection tanks 11. The inlet pipes 13 transport water from the water collection tanks 11 to the circulation pumps 12, ensuring smooth water flow. Circulation pumps 12 are fixedly connected to the adjacent sides of the two inlet pipes 13, providing power for water circulation. The bottom of the inner wall of the cleaning tank 10 is fixedly connected to the bottom of the two circulation pumps 12 to ensure the stability of the circulation pumps 12. The circulation pump 12 is fixedly connected to the output end of the transport pipe 14. The circulation component is used to circulate water. The top side of the circulation component is fixedly connected to the spray pipe 15. The top side of the transport pipe 14 is fixedly connected to the bottom side of the spray pipe 15. The bottom side of the spray pipe 15 has multiple water outlets for evenly spraying cleaning water onto the grass fruit. The top inner wall of the cleaning box 10 is equipped with a brush roller 16. The brush roller 16 removes stubborn dirt from the surface of the grass fruit by rotating. The brush roller 16 is made of medium-density nylon to ensure cleaning while avoiding scratching the grass fruit.
[0033] A vibrating dewatering machine 17 is fixedly connected to the top side of the base plate 1. The vibrating dewatering machine 17 removes moisture from the surface of the cardamom through vibration. A second elevator 18 is fixedly connected to the middle of the top side of the base plate 1. The second elevator 18 transports the cleaned cardamom to the drying equipment 19. The drying equipment 19 is fixedly connected to the top side of the base plate 1, providing support for the drying equipment 19. A biomass pellet hot air furnace 28 is fixedly connected to the rear left end of the drying equipment 19, which adopts a stacked baking trough or a continuous multi-layer mesh belt oven. An air source heat pump 29 is fixedly connected to the rear right end of the drying equipment 19, which uses the biomass pellet hot air furnace 28 or an air source heat pump. Gas-fired heat pump 29 is used as a heat source for drying cardamom. An upper conveyor 20 is fixedly connected to the top side of the drying equipment 19. The upper conveyor 20 is used to transport the dried cardamom to the next stage. A feeding frame 21 is fixedly connected to the middle of the drying equipment 19. The feeding frame 21 is used to temporarily store the dried cardamom and facilitate feeding. A lower conveyor 22 is fixedly connected to the bottom front end of the front side of the drying equipment 19. The lower conveyor 22 transports the dried cardamom away. The bottom side of the lower conveyor 22 is fixedly connected to the front end of the top side of the base plate 1 to provide support for the lower conveyor 22. A hoist 3 23 is fixedly connected to the top side of the base plate 1.
[0034] The lower conveyor 22 transports the dried cardamom away. A storage bin 24 is fixedly connected to the top side of the base plate 1. The storage bin 24 is used to temporarily store the processed cardamom. Multiple ventilation holes 30 are opened on the top side of the storage bin 24 to ensure that the storage environment of the cardamom is ventilated and dry. A cooling fan 25 is fixedly connected to the bottom left side of the storage bin 24 to reduce the temperature inside the storage bin 24. A hoist 26 is fixedly connected to the top side of the base plate 1 to transport the cardamom from the storage bin 24 to the multi-functional packaging machine 27. The multi-functional packaging machine 27 is fixedly connected to the top right side of the base plate 1. The multi-functional packaging machine 27 can realize functions such as fixed weighing, packaging, and automatic sewing. A recycling mechanism is set at the bottom front side of the multi-functional packaging machine 27 to facilitate the recycling of finished products. The bottom right side of the base plate 1 is fixedly connected to the bottom side of the recycling mechanism to provide stable support.
[0035] Working Principle: Unprocessed cardamom is placed inside the feeding hopper 2, where it is automatically transported upwards by the feeding elevator 8. It then passes through the impurity inlet 6, where the air separator 3 blows air through the right-angle pipe 5 into the impurity inlet 6, removing impurities such as dead leaves and twigs. The cardamom then falls to the top of the elevator 9 for automatic transport, and then to the top of the brush roller 16. The rotating brush roller 16 cleans the surface of the cardamom and moves it to the right. Simultaneously, two circulating pumps 12 draw water from the collection tank 11 through the inlet pipe 13, transporting it through the transport pipe 14. The water then enters the spray pipe 15, where it is sprayed onto the surface of the cardamom for cleaning. The water then returns to the bottom collection tank 11 and is sprayed onto the cardamom again by the high-pressure circulating pump 12. This water recycling system conserves water resources. The wet cardamom then falls onto the top of the vibrating dewatering machine 17 via the rotation of the brush roller 16. After washing and before drying, it is added to the vibrating dewatering machine 17 to achieve surface drying and improve subsequent drying efficiency. It then falls onto the top of the elevator 18, and then onto the top of the upper conveyor 20, and is subsequently transported to the interior of the drying equipment 19. The cardamom is then dried by the biomass pellet hot air furnace 28 and the air-source heat pump 29, thereby accelerating the processing speed. The dried cardamom rolls to the top of the feeding frame 21. The dried cardamom is then transported to the top of the lower conveyor 22 and then to the top of the third elevator 23. The third elevator 23 transports the cardamom to the inside of the storage bin 24. At this time, the cooling fan 25 is activated to cool the inside of the storage bin 24, thereby further improving work efficiency. Finally, the cooled cardamom rolls to the top of the fourth elevator 26 and is then transported to the inside of the multi-functional packaging machine 27. The multi-functional packaging machine 27 performs functions such as fixed weighing, packaging, and automatic sewing.
[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A system for air-separation, cleaning, drying, and packaging of cardamom, comprising a base plate (1), characterized in that: A feeding box (2) is fixedly connected to the left side of the base plate (1), an air separator (3) is fixedly connected to the top left end of the base plate (1), an air separator fan (4) is fixedly connected to the bottom end of the air separator (3), a right-angle tube (5) is fixedly connected to the right side of the air separator fan (4), an impurity port (6) is fixedly connected to the top side of the right-angle tube (5), an air cavity (7) is opened inside the impurity port (6), a feeding elevator (8) is fixedly connected to the top side of the air separator (3), and an elevator (9) is fixedly connected to the top side of the base plate (1). A cleaning box (10) is fixedly connected to the top side of the base plate (1). A water collection tank (11) is fixedly connected to both the left and right ends of the cleaning box (10). A circulation component is provided at the close end of each of the two water collection tanks (11). The circulation component is used to circulate water. A spray pipe (15) is fixedly connected to the top side of the circulation component. A brush roller (16) is provided on the inner wall of the top of the cleaning box (10). A vibrating dewatering machine (17) is fixedly connected to the top side of the base plate (1). A second lifting machine (18) is fixedly connected to the middle of the top side of the base plate (1).
2. The cardamom air-separation, cleaning, drying, and packaging system according to claim 1, characterized in that: A drying device (19) is fixedly connected to the top side of the base plate (1), an upper conveyor (20) is fixedly connected to the top side of the drying device (19), a feeding frame (21) is fixedly connected to the middle of the drying device (19), a third elevator (23) is fixedly connected to the top side of the base plate (1), a storage bin (24) is fixedly connected to the top side of the base plate (1), a cooling fan (25) is fixedly connected to the bottom left side of the storage bin (24), a fourth elevator (26) is fixedly connected to the top side of the base plate (1), and a multi-functional packaging machine (27) is fixedly connected to the right side of the top side of the base plate (1).
3. The cardamom air-separation, cleaning, drying, and packaging system according to claim 2, characterized in that: A biomass pellet hot air furnace (28) is fixedly connected to the left rear end of the drying equipment (19), and an air source heat pump (29) is fixedly connected to the right rear end of the drying equipment (19). Multiple ventilation holes (30) are provided on the top side of the storage chamber (24).
4. The cardamom air-separation, cleaning, drying, and packaging system according to claim 1, characterized in that: The circulation assembly includes an inlet pipe (13), with the far ends of the two inlet pipes (13) fixedly connected to the inner walls of the near ends of the two collection tanks (11), and a circulation pump (12) fixedly connected to the near side of each of the two inlet pipes (13). The output end of the circulation pump (12) is fixedly connected to a transport pipe (14), and a filter cylinder (31) is fixedly connected to the bottom side of the collection tank (11).
5. The cardamom air-separation, cleaning, drying, and packaging system according to claim 4, characterized in that: The top side of the transport pipe (14) is fixedly connected to the bottom side of the spray pipe (15), and the bottom side of the spray pipe (15) is provided with multiple water outlets.
6. The cardamom air-separation, cleaning, drying, and packaging system according to claim 4, characterized in that: The brush roller (16) is made of medium nylon, and the bottom side of the inner wall of the cleaning box (10) is fixedly connected to the bottom side of the two circulating pumps (12).
7. The cardamom air-separation, cleaning, drying, and packaging system according to claim 2, characterized in that: The bottom front end of the drying equipment (19) is fixedly connected to a lower conveyor (22), and the bottom side of the lower conveyor (22) is fixedly connected to the front end of the top side of the base plate (1).
8. The cardamom air-separation, cleaning, drying, and packaging system according to claim 2, characterized in that: The multi-functional packaging machine (27) is provided with a recycling mechanism at the bottom front side, and the top right end of the bottom plate (1) is fixedly connected to the bottom side of the recycling mechanism.