Quality inspection sorting device for washing liquid packaging bottle production

Abstract

The utility model relates to the technical field of cleaning solution packaging bottle production, and discloses a quality inspection sorting device for cleaning solution packaging bottle production, which comprises a platform, and a support is fixedly connected to the top of the platform. When a cleaning solution packaging bottle rolls down on a slope plate of the support, a wide-angle camera records a video and analyzes the video through a data processor; when the data processor recognizes that the bottle body is abnormal, the servo motor operates the displacement plate to move downwards, so that the washing liquid packaging bottle is matched with the arc-shaped surface of the displacement plate to roll and enter the object containing box, and when the data processor recognizes that the bottle body is not abnormal, the servo motor drives the displacement plate to move downwards; and the servo motor operates the displacement plate to move upwards, so that the washing liquid packaging bottles are matched with the arc-shaped surface of the displacement plate to roll and then matched with the inclined panel to roll rightwards, and therefore, the bottle bodies can be conveniently subjected to quality inspection and sorting, manpower is saved, the trouble of manual selection is omitted, and the quality inspection and sorting efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of detergent packaging bottle production technology, specifically a quality inspection and sorting device for detergent packaging bottle production. Background Technology

[0002] Detergent bottles are typically made of plastic, usually cylindrical, with high-density polyethylene (HDPE) or polypropylene (PP) being the most common materials. These materials offer good corrosion resistance and impact resistance, making them suitable for storing various detergents, such as laundry detergent and dishwashing liquid. However, during the production of detergent bottles, damaged or deformed bottles require quality inspection and sorting.

[0003] The existing method for quality inspection and sorting of detergent packaging bottles involves placing the bottles on a conveyor belt of an existing quality inspection device, then manually inspecting the bottles, and finally manually sorting the qualified and unqualified bottles. This method results in high labor intensity, is time-consuming and labor-intensive, and has low work efficiency. Therefore, we propose a quality inspection and sorting device for detergent packaging bottle production. Utility Model Content

[0004] The purpose of this invention is to provide a quality inspection and sorting device for the production of detergent packaging bottles, so as to solve the problems of time-consuming, labor-intensive and inefficient existing quality inspection and sorting methods mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a quality inspection and sorting device for the production of detergent packaging bottles, comprising a platform, a support fixedly connected to the top of the platform, a sloping panel embedded in the top of the support, side plates on both sides of the sloping panel, a top frame fixedly connected to the top of the side plates, a wide-angle camera fixedly connected inside the top frame and fitted with the sloping panel, the wide-angle camera being electrically connected to a data processor fixedly connected to the platform, a drop trough fitted at the bottom of the sloping panel, a displacement plate fitted inside the drop trough, a fixing block fixedly connected to the side wall of the displacement plate, a screw penetrating through the top of the fixing block, a servo motor electrically connected to the data processor being provided at the power input end of the screw, and an inclined panel fixedly connected to the platform fitting to the side wall of the drop trough.

[0006] Preferably, the bottom of the platform is fixedly connected to an installation component, and the installation component is provided with a storage box inside.

[0007] Preferably, a support plate is embedded in the side wall of the container, and a handle is fixedly connected to the side wall of the support plate.

[0008] Preferably, the outer wall of the container is provided with a plastic plate, and the side wall of the container is provided with an opening.

[0009] Preferably, baffles are provided at both ends of the inclined plate, and the baffles are fitted to the side wall of the screw.

[0010] Preferably, the servo motor is located at the bottom of the platform, and a connecting block is fixedly connected to the side wall of the servo motor and disposed on the side wall of the mounting component.

[0011] Preferably, the screw extends through the top of the platform.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model achieves convenient quality inspection and sorting of bottles by transmitting video footage of the bottle rolling down a sloping panel of a support to a data processor. The data processor analyzes the video data of the bottle's exterior during rolling to check for any quality abnormalities such as breakage or deformation. When the data processor detects an abnormality, a servo motor rotates a screw, causing a displacement plate to move downwards and engage with the side wall of the opening of the storage box. The bottle then rolls into the storage box along the curved surface of the displacement plate. Conversely, when the data processor detects no abnormality, the servo motor rotates a screw, causing the displacement plate to move upwards and engage with the side wall of the sloping panel. The bottle then rolls along the curved surface of the displacement plate and then to the right along the sloping panel. This process saves manpower and eliminates the hassle of manual sorting.

[0014] 2. When abnormal detergent bottles roll into the storage box and fill it, the storage box can be pulled out from the mounting component. This allows for the batch storage of abnormal detergent bottles, facilitating the transfer of batches of detergent bottles and improving the convenience of using the quality inspection and sorting device for detergent bottle production. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the drop trough of this utility model;

[0017] Figure 3 This is a schematic diagram of the combined structure of the displacement plate, screw, and servo motor of this utility model;

[0018] Figure 4 This is a schematic diagram of the combined structure of the mounting component and the storage box of this utility model;

[0019] Figure 5 This is a schematic diagram of the packing box structure of this utility model.

[0020] In the diagram: 100, Platform; 110, Support; 111, Sloping Panel; 112, Side Panel; 113, Top Frame; 114, Wide-Angle Camera; 115, Data Processor; 120, Drop Chassis; 121, Inclined Panel; 130, Displacement Plate; 131, Fixing Block; 132, Screw; 133, Servo Motor; 134, Connecting Block; 140, Baffle; 200, Mounting Component; 210, Storage Box; 211, Support Plate; 212, Handle; 213, Plastic Plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example

[0023] Please see Figures 1-5The diagram illustrates a quality inspection and sorting device for producing detergent packaging bottles. It includes a platform 100, with a bracket 110 bolted to the top of the platform 100. A sloping panel 111 is embedded in the top of the bracket 110, with side panels 112 on both sides of the sloping panel 111. A top frame 113 is fixed to the top of the side panels 112, and a wide-angle camera 114, compatible with the sloping panel 111, is fixed inside the top frame 113. The wide-angle camera 114 uses a common commercial model and is electrically connected to a data processor 115 fixed to the platform 100. The data processor 115 contains a common commercial computer host with built-in video analysis and recognition software. The computer host first preprocesses the captured video frames to improve image quality and clarity, making subsequent analysis more accurate. Then, using existing computer vision algorithms, it extracts feature information from each frame, paying particular attention to the bottle's outline and shape changes. Through edge detection and shape analysis, the system can effectively identify the bottle. Defects such as breakage, dents, or deformation on the surface are existing technologies. The bottom of the sloping panel 111 is fitted with a drop groove 120, and a displacement plate 130 is fitted inside the drop groove 120. The displacement plate 130 slides against the side wall of the sloping panel 121 and the packing box 210. The displacement plate 130 has an arc-shaped surface to facilitate the rolling of the packaging bottle when unobstructed. A fixing block 131 is bolted to the side wall of the displacement plate 130. The top of the platform 100 has a notch for vertical displacement of the fixing block 131. A screw 132 runs through the top of the device. The power input end of the screw 132 is equipped with a servo motor 133 electrically connected to the data processor 115. The servo motor 133 uses a common model on the market and consists of a stator, a rotor, an encoder, a driver, and a control system. The stator generates a rotating magnetic field, and the rotor rotates under its action. The encoder monitors the rotor position and transmits the feedback signal to the control system, which adjusts the motor's operating status in real time. The side wall of the drop trough 120 is fitted with an inclined panel 121 fixed to the platform 100.

[0024] Specifically, the bottom of the platform 100 is fixed with a mounting component 200 by bolts, and a storage box 210 is provided inside the mounting component 200.

[0025] Furthermore, a support plate 211 is embedded in the side wall of the storage box 210. The support plate 211 and the frame of the storage box 210 are made of aluminum alloy. A handle 212 is fixed to the side wall of the support plate 211 by bolts.

[0026] Furthermore, the outer wall of the storage box 210 is provided with a plastic sheet 213, which is made of common hard plastic sheet, and the side wall of the storage box 210 is provided with an opening.

[0027] Furthermore, baffles 140 are provided at both ends of the inclined panel 121, and the baffles 140 are fitted to the side wall of the screw 132.

[0028] It is worth noting that the servo motor 133 is located at the bottom of the platform 100, and the side wall of the servo motor 133 is fixed with a connecting block 134 located on the side wall of the mounting component 200 by bolts.

[0029] It is worth noting that the screw 132 extends through the top of the platform 100.

[0030] In addition, all the electrical components and electrical equipment mentioned above use external power sources. The circuits, electronic components and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve any improvement to the internal structure and method.

[0031] Working principle: As the detergent bottle rolls down the sloping panel 111 of the support 110, the wide-angle camera 114 records the rolling video of the detergent bottle and transmits it to the data processor 115. The data processor 115 analyzes the video data of the bottle's exterior during rolling to check for any quality abnormalities such as breakage or deformation. When the bottle rolls into the drop trough 120, if the data processor 115 detects an abnormality, the servo motor 133 rotates the screw 132, causing the displacement plate 130 to move downwards and engage with the side wall of the opening of the storage box 210. The detergent bottle then rolls into the storage box 210 along with the curved surface of the displacement plate 130. Meanwhile, the data processor... When the device 115 identifies that the bottle is normal, the servo motor 133 rotates the screw 132, causing the displacement plate 130 to move upward and engage with the side wall of the inclined plate 121. At this time, the washing liquid packaging bottle rolls with the arc surface of the displacement plate 130 and then rolls to the right with the inclined plate 121, thus realizing convenient quality inspection and sorting of the bottle, saving manpower and eliminating the trouble of manual selection. When the abnormal washing liquid packaging bottle rolls into the storage box 210 and fills the storage box 210, the storage box 210 can be pulled out from the inside of the mounting part 200. This allows for the batch storage of abnormal washing liquid packaging bottles, facilitating the transfer of batches of washing liquid packaging bottles and improving the convenience of using the quality inspection and sorting device for washing liquid packaging bottle production.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quality inspection and sorting device for the production of detergent packaging bottles, comprising a platform (100), characterized in that: A bracket (110) is fixedly connected to the top of the platform (100). A slope panel (111) is embedded in the top of the bracket (110). Side panels (112) are provided on both sides of the slope panel (111). A top frame (113) is fixedly connected to the top of the side panels (112). A wide-angle camera (114) that matches the slope panel (111) is fixedly connected inside the top frame (113). The wide-angle camera (114) is electrically connected to a data processor (115) fixedly connected to the platform (100). The bottom of the slope panel (111) is fitted with a drop trough (120), and a displacement plate (130) is fitted inside the drop trough (120). A fixing block (131) is fixed to the side wall of the displacement plate (130), and a screw (132) passes through the top of the fixing block (131). A servo motor (133) electrically connected to the data processor (115) is provided at the power input end of the screw (132). The side wall of the drop trough (120) is fitted with an inclined panel (121) fixed to the platform (100).

2. The quality inspection and sorting device for the production of detergent packaging bottles according to claim 1, characterized in that: The platform (100) is fixedly connected to the bottom of the mounting component (200), and the mounting component (200) is provided with a storage box (210).

3. The quality inspection and sorting device for the production of detergent packaging bottles according to claim 2, characterized in that: The side wall of the storage box (210) is fitted with a support plate (211), and a handle (212) is fixedly connected to the side wall of the support plate (211).

4. The quality inspection and sorting device for the production of detergent packaging bottles according to claim 2, characterized in that: The outer wall of the container (210) is provided with a plastic plate (213), and the side wall of the container (210) is provided with an opening.

5. The quality inspection and sorting device for the production of detergent packaging bottles according to claim 1, characterized in that: The inclined panel (121) is provided with baffles (140) at both ends, and the baffles (140) are fitted to the side wall of the screw (132).

6. The quality inspection and sorting device for the production of detergent packaging bottles according to claim 1, characterized in that: The servo motor (133) is located at the bottom of the platform (100), and a connecting block (134) is fixedly connected to the side wall of the servo motor (133) and located on the side wall of the mounting component (200).

7. The quality inspection and sorting device for the production of detergent packaging bottles according to claim 1, characterized in that: The screw (132) extends through the top of the platform (100).

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