Manufacturing mold of 5G shielding case with special reinforcing ribs

By introducing a strong pressing structure into the mold design, the problem of uneven surface of the shielding cover was solved, and the uniform distribution of material stress was achieved, thereby improving the production efficiency and quality of 5G shielding covers.

CN223819474UActive Publication Date: 2026-01-23HUNAN LAIMU ELECTRONICS
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Patent Information

Application Number
CN202423111732.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-01-23
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In the manufacturing process of 5G shielding covers, traditional mold designs result in uneven surfaces and make it difficult to effectively cope with material deformation caused by thermal expansion and contraction of high-temperature gases, affecting product quality and production efficiency.

Method used

The mold design employs a high-pressure material pressing mechanism. The stress distribution of the material is controlled by a high-pressure lifting block and a spring force transmission pin, ensuring that the reinforcing ribs are subjected to uniform force and preventing material deformation. The high-pressure lifting block and the reinforcing rib fixing block work together to ensure stable material flow within the mold.

Benefits of technology

It improves the flatness and appearance quality of the shielding cover, reduces production risks, enhances production efficiency and mold stability, and strengthens the competitiveness and quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a manufacturing die for a 5G shielding case with special reinforcing ribs. The manufacturing die comprises an upper die and a lower die, a shielding cover with reinforcing ribs is formed between the upper die and the lower die; the lower die comprises a strong floating block and a reinforcing rib part fixing block, a strong spring force transmission pin is arranged between the strong floating block and the reinforcing rib part fixing block in a penetrating manner, and the strong floating block is controlled to float by screwing the strong spring force transmission pin; a reinforcing rib part is further arranged between the strong buoyancy lifting block and the reinforcing rib part fixing block; the lower die is provided with a reinforcing rib groove, and a shielding cover material is extruded into the reinforcing rib groove of the upper die to form a reinforcing rib. Compared with the prior art, the utility model adopts strong material pressing, draws the material and overcomes the stress of the material, so that the drawn reinforcing rib is uniformly stressed and the stress is reduced. The production efficiency is improved, the quality of cold stamping products is improved, risks are reduced, die stability is improved, and productivity is improved.
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Description

Technical Field

[0001] This utility model relates to the field of shielding technology, and in particular to a mold for manufacturing a 5G shield with special reinforcing ribs. Background Technology

[0002] Shielding devices are present in terminal products such as communication devices that require shielding functions. These devices are mounted on the PCB board of the electronic module and are designed to provide shielding.

[0003] Applications of the shielding cover: It can be used in conjunction with PCB circuit boards, set-top boxes, mobile phones, telecommunications equipment, etc.

[0004] The function of a shielding cover is primarily to block electromagnetic waves from entering, protecting them from harmful electromagnetic radiation. Shielding covers are tools used to shield electronic signals. Their purpose is to shield external electromagnetic waves from affecting internal circuitry and to prevent internally generated electromagnetic waves from radiating outwards.

[0005] With the advent of 5G, there is a greater demand for higher-frequency data transmission. Therefore, numerous notched shielding covers are used to facilitate data transmission on PCBs. Traditionally, data transmission on PCBs involves creating notches in the shielding cover to allow the copper busbars on the PCB to pass through. The shielding cover provides the shielding effect, while the copper busbars on the PCB serve the data transmission function.

[0006] In the continuous stamping die industry for shielding covers, because the specifications of the shielding cover materials exceed 40x40mm, the surface of the shielding cover may collapse due to the thermal expansion and contraction of high-temperature gases during welding and assembly. This results in uneven surfaces during assembly, which can easily lead to contact between electronic components. Therefore, many larger shielding covers use welded support blocks to solve this problem. Due to space utilization constraints, many shielding covers now use reinforcing ribs on large flat surfaces to overcome this issue. However, because the shape of the reinforcing ribs is close to a "well" shape, mold design and manufacturing are not very convenient. This can easily cause stress, leading to unevenness or poor appearance. Conventional mold designs generally use slotted upper and lower parts and a forced stamping method without material pressure, resulting in poor appearance and flatness. The method of adding reinforcing ribs involves forcibly deforming the material through convex and concave ribs to form the ribs. However, without material pressure during operation, the material is easily deformed when the ribs are formed, resulting in uneven flatness of the shielding cover product.

[0007] In the stamping process of the aforementioned mold industry, the requirement for extremely high stress release in the stamped (embossed) metal material is very challenging. It is difficult to meet the part requirements when designing and manufacturing stamping dies, making it a persistent problem in the stamping industry. To achieve better and more stable embossed effects, better manufacturing solutions must be developed. Utility Model Content

[0008] The purpose of this invention is to overcome the shortcomings of the existing technology by providing a mold for manufacturing a 5G shielding cover with special reinforcing ribs. This mold utilizes high-pressure pressing to draw the material, overcoming material stress and ensuring uniform stress distribution on the drawn reinforcing ribs, thus reducing stress. This improves production efficiency, enhances the quality of cold-stamped products, reduces risks, improves mold stability, and increases productivity.

[0009] The objective of this utility model can be achieved through the following technical solutions:

[0010] By utilizing the pre-compression effect of the mold spring force, instead of the hard forming method used in existing technologies, a strong pressing method is adopted to stretch the material, overcome the material stress, and make the stretching reinforcing ribs uniformly stressed and reduce stress.

[0011] When designing the mold, a strong pressing structure is intentionally added to the reverse side of the ribs of the material being cold-stamped. During mold operation, the material is first pressed with strong force to keep it fixed and stable, unaffected by external forces, and then squeezed into the reinforcing ribs to reduce material stress and prevent deformation of the metal material when it works in the mold.

[0012] This utility model provides a mold for manufacturing a 5G shield with special reinforcing ribs, including: an upper mold and a lower mold; a shield with reinforcing ribs is formed between the upper mold and the lower mold;

[0013] The lower mold includes a powerful buoyancy block and a reinforcing rib part fixing block. A powerful spring force transmission pin is provided between the powerful buoyancy block and the reinforcing rib part fixing block. The powerful buoyancy block is controlled to float by twisting the powerful spring force transmission pin.

[0014] A reinforcing rib is provided between the high-strength buoyancy block and the reinforcing rib fixing block; a reinforcing rib groove is provided on the lower mold, and the shielding material is squeezed into the reinforcing rib groove of the upper mold to form a reinforcing rib.

[0015] Furthermore, the powerful buoyancy block has a powerful buoyancy height of 1.5 mm.

[0016] Furthermore, the powerful buoyancy block is equipped with a limiting pressure plate.

[0017] Furthermore, the limiting pressure plate is connected to the powerful buoyancy block by limiting pressure plate screws.

[0018] Furthermore, the reinforcing rib is fixed to the lower mold by a reinforcing rib fixing pin.

[0019] Furthermore, the reinforcing rib part has two fixing pins.

[0020] Furthermore, the reinforcing rib fixing pin is provided on the reinforcing rib fixing block.

[0021] Furthermore, the cross-section of the reinforcing rib is shaped like a "well".

[0022] Furthermore, when the powerful buoyant block is in the floating state, the reinforcing ribs are not exposed; when the lower mold is in the closed state, the reinforcing ribs are exposed.

[0023] Furthermore, the high-strength spring transmission pin is provided with four pins.

[0024] Compared with the prior art, the present invention has the following advantages:

[0025] The strong pressure exerted by the powerful floating blocks ensures a smooth material flow, reducing material stress and thus preserving flatness. The dimensions and appearance meet industry standards. The use of strong pressure to draw the material overcomes stress, resulting in uniform stress distribution on the reinforcing ribs and reduced overall stress. This directly impacts the manufacturing process of cold-stamped shielding covers, improving the stable manufacturing standards for large-format, thin-material 5G shielding covers with reinforcing ribs, enhancing competitiveness, significantly improving quality and cost, increasing production efficiency, improving the quality of cold-stamped products, reducing risks, enhancing mold stability, and increasing productivity. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the lower mold in its closed state with a shielding cover.

[0027] Figure 2 This is a schematic diagram of the closed state of the lower mold without a shielding cover.

[0028] Figure 3 This is a schematic diagram of the lower mold in a floating (relaxed) state without a shielding cover.

[0029] Figure 4 A top view of the lower mold with a shield in its floating state;

[0030] Figure 5 A front view of the lower mold with a shielding cover in its floating state;

[0031] Figure 6 A side view of the lower mold with a shielding cover in its floating state;

[0032] Figure 7 A top view of the lower mold in its closed state without the shielding cover;

[0033] Figure 8 This is a front view of the lower mold in its closed state without a shielding cover.

[0034] Figure 9 This is a schematic diagram showing the closed state of the upper and lower molds;

[0035] Figure 10 This is a schematic diagram of the upper mold structure;

[0036] Figure 11 This is a structural schematic diagram of a reinforcing rib component.

[0037] Reference numerals: 1-Shielding cover with reinforcing ribs; 2-Limiting pressure plate screw; 3-Strong floating block; 4-Reinforcing rib part; 5-Reinforcing rib part fixing pin; 6-Reinforcing rib part fixing block; 7-Strong spring force transmission pin; 8-Upper mold; 9-Reinforcing rib groove. Detailed Implementation

[0038] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. Component models, material names, connection structures, control methods, algorithms, and other features not explicitly described in this technical solution are considered common technical features disclosed in the prior art.

[0039] Example 1

[0040] This embodiment provides a mold for manufacturing a 5G shield with special reinforcing ribs, such as... Figure 1-11 As shown, it includes: an upper mold 8 and a lower mold; a shield 1 with reinforcing ribs is formed between the upper mold 8 and the lower mold;

[0041] The lower mold includes a powerful buoyancy block 3 and a reinforcing rib part fixing block 6. A powerful spring force transmission pin 7 is provided between the powerful buoyancy block 3 and the reinforcing rib part fixing block 6. The powerful buoyancy block 3 is controlled to float by twisting the powerful spring force transmission pin 7.

[0042] A reinforcing rib part 4 is also provided between the strong buoyancy block 3 and the reinforcing rib part fixing block 6; a reinforcing rib groove 9 is provided on the lower mold, and the shielding cover material is squeezed into the reinforcing rib groove 9 of the upper mold 8 to form a reinforcing rib.

[0043] In a specific embodiment, the powerful buoyancy block 3 has a powerful buoyancy height of 1.5 mm.

[0044] In a specific implementation, the powerful buoyancy block 3 is provided with a limiting pressure plate.

[0045] In a specific embodiment, the limiting pressure plate is connected to the powerful buoyancy block 3 by the limiting pressure plate screw 2.

[0046] In a specific embodiment, the reinforcing rib part 4 is fixed to the lower mold by the reinforcing rib part fixing pin 5.

[0047] In a specific embodiment, the reinforcing rib part fixing pin 5 is provided with two pins.

[0048] In a specific embodiment, the reinforcing rib fixing pin 5 is provided on the reinforcing rib fixing block 6.

[0049] In a specific embodiment, the cross-section of the reinforcing rib part 4 is in the shape of a "well".

[0050] In a specific embodiment, when the powerful buoyant block 3 is in a floating state, the reinforcing rib part 4 is not exposed; when the lower mold is in a closed state, the reinforcing rib part 4 is exposed.

[0051] In a specific implementation, four force transmission pins 7 of the high-strength spring are provided.

[0052] Components not described in detail in this embodiment are all existing components that can be purchased through public channels.

[0053] The above description of the embodiments is provided to enable those skilled in the art to understand and use the utility model. It will be apparent to those skilled in the art that various modifications can be easily made to these embodiments, and the general principles described herein can be applied to other embodiments without inventive effort. Therefore, the present utility model is not limited to the above embodiments, and any improvements and modifications made by those skilled in the art based on the disclosure of the present utility model without departing from its scope should be within the protection scope of the present utility model.

Claims

1. A mold for manufacturing a 5G shielding cover with special reinforcing ribs, characterized in that, include: Upper mold (8), lower mold; a shield (1) with reinforcing ribs is formed between the upper mold (8) and the lower mold; The lower mold includes a powerful buoyancy block (3) and a reinforcing rib part fixing block (6). A powerful spring force transmission pin (7) is provided between the powerful buoyancy block (3) and the reinforcing rib part fixing block (6). The powerful buoyancy block (3) is controlled to float by twisting the powerful spring force transmission pin (7). A reinforcing rib (4) is also provided between the powerful buoyancy block (3) and the reinforcing rib fixing block (6); a reinforcing rib groove (9) is provided on the lower mold, and the shielding material is squeezed into the reinforcing rib groove (9) of the upper mold (8) to form a reinforcing rib.

2. The mold for manufacturing a 5G shielding cover with special reinforcing ribs according to claim 1, characterized in that, The powerful buoyancy block (3) has a powerful buoyancy height of 1.5 mm.

3. The mold for manufacturing a 5G shielding cover with special reinforcing ribs according to claim 1, characterized in that, The powerful buoy (3) is equipped with a limiting pressure plate.

4. The mold for manufacturing a 5G shielding cover with special reinforcing ribs according to claim 3, characterized in that, The limiting pressure plate is connected to the powerful buoyancy block (3) by the limiting pressure plate screw (2).

5. The mold for manufacturing a 5G shielding cover with special reinforcing ribs according to claim 1, characterized in that, The reinforcing rib part (4) is fixed to the lower mold by the reinforcing rib part fixing pin (5).

6. The mold for manufacturing a 5G shielding cover with special reinforcing ribs according to claim 5, characterized in that, The reinforcing rib part fixing pin (5) is provided in two.

7. The mold for manufacturing a 5G shielding cover with special reinforcing ribs according to claim 5, characterized in that, The reinforcing rib fixing pin (5) is provided on the reinforcing rib fixing block (6).

8. The mold for manufacturing a 5G shielding cover with special reinforcing ribs according to claim 1, characterized in that, The cross section of the reinforcing rib part (4) is shaped like a "well".

9. The mold for manufacturing a 5G shielding cover with special reinforcing ribs according to claim 1, characterized in that, When the powerful buoy (3) is in the buoyant state, the reinforcing rib part (4) is not exposed; when the lower mold is in the closed state, the reinforcing rib part (4) is exposed.

10. The mold for manufacturing a 5G shielding cover with special reinforcing ribs according to claim 1, characterized in that, The high-strength spring transmission pin (7) is provided in four parts.