Band sawing machine for hydraulic element production
By designing the adjustment and clamping components of the band saw, the three-dimensional motion adjustment of the workpiece is realized, which solves the problem that existing band saws can only cut planes and can process complex curved surfaces, thus expanding the processing capacity.
Patent Information
- Application Number
- CN202422729014.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-09
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-09
AI Technical Summary
Existing band saws can only cut workpieces longitudinally, laterally, and obliquely, and the cutting surface can only be a plane. They cannot process complex curved surfaces and have relatively limited functionality.
A band saw was designed that, through the combined use of adjustment and clamping components, enables three-dimensional motion adjustment of the workpiece, including longitudinal, transverse, and horizontal adjustments, and is capable of clamping and cutting complex curved surfaces.
It enables multi-directional adjustment and fixation of workpieces, and can cut complex curved surfaces, thus expanding the processing capacity of band saws.
Smart Images
Figure CN223819748U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of band saw technology, specifically to a band saw for the production of hydraulic components. Background Technology
[0002] A complete hydraulic component consists of five parts: power element, actuator, control element, auxiliary element, and hydraulic oil. The function of the power hydraulic component is to convert the mechanical energy of the prime mover into the pressure energy of the liquid. The oil pump in the hydraulic system provides power to the entire hydraulic system. The production process of hydraulic components requires the use of a band saw to cut and process them.
[0003] Currently, existing band saws can only perform longitudinal, transverse, and oblique cutting on workpieces during use. The cutting surface of the band saw can only be a plane and cannot process complex curved surfaces of workpieces, resulting in a relatively limited function. Therefore, this utility model provides a band saw for the production of hydraulic components. Utility Model Content
[0004] This utility model proposes a band saw for the production of hydraulic components, in order to solve the problem mentioned in the background art that the existing band saws can only perform longitudinal, transverse and oblique cutting of workpieces during use, and the cutting surface of the band saw can only be a plane, and cannot process the complex curved surface of the workpiece, and the function is relatively simple.
[0005] The technical solution of this utility model is as follows:
[0006] A band saw for producing hydraulic components includes a band saw body and a bed body. The band saw body is fixedly installed on one side of the top of the bed body. A drive groove is formed in one side of the bed body. An adjustment component is installed in the drive groove. A support plate is provided on one side of the adjustment component. A clamping component is provided on the support plate.
[0007] Preferably, the adjustment assembly includes a connecting column fixedly installed on the bottom wall of the drive slot, the top end of the connecting column fixedly extending to the top of the bed body, two electric push rods fixedly installed on symmetrical sides of the bottom wall of the drive slot, the output ends of the two electric push rods movably extending to the top of the bed body and fixedly installed on the same base plate, a ring fixedly installed on the upper surface of the base plate, an annular groove opened on the inner side of the ring, a drive motor fixedly installed inside the connecting column, the output end of the drive motor extending through a bearing to the top of the connecting column and fixedly installed on a bushing, a rotating rod extending through the bushing, an L-shaped support rod fixedly installed on one end of the rotating rod, a ball fixedly installed on one end of the L-shaped support rod, a connecting block fixedly installed on the other end of the rotating rod, and a telescopic assembly provided on the top of the connecting block.
[0008] Preferably, the telescopic assembly includes a sleeve rod fixedly installed on the top of the connecting block, a sliding rod slidably connected to one side of the sleeve rod, and an electric push rod II fixedly installed between the inner sidewall of the sleeve rod and the inner sidewall of the sliding rod, wherein the sleeve rod and the sliding rod are matched.
[0009] Preferably, the clamping assembly includes fixed vertical plates symmetrically fixedly mounted on the upper surface of the support plate. Two electric push rods three are fixedly mounted on the outer sides of the two fixed vertical plates. The output ends of the two electric push rods three extend through to one side of the fixed vertical plate and are fixedly mounted with clamping plates. The top of the two fixed vertical plates is fixedly mounted with the same top plate. An electric push rod four is fixedly mounted on the top of the top plate. The output end of the electric push rod four extends through to the bottom of the top plate and is fixedly mounted with a pressing plate. A plurality of rolling balls are embedded at equal intervals at the bottom of the pressing plate and the top of the support plate.
[0010] Preferably, the sphere is matched with the annular groove, and the sphere rotates circumferentially within the annular groove.
[0011] Preferably, the base plate has a through groove to facilitate the up-and-down movement of the ring.
[0012] Preferably, one end of the sliding rod is fixedly installed on one side of the support plate.
[0013] Preferably, an anti-slip rubber pad is provided on one side of the extrusion plate.
[0014] The working principle and beneficial effects of this utility model are as follows:
[0015] 1. In this utility model, by activating the electric push rod one, the ring at the top of the base plate moves upward. Through the interaction of the rotating rod, the L-shaped support rod, the ball and the annular groove, the clamped workpiece is rotated longitudinally. By activating the drive motor, the bushing rotates, and the bushing rotates the rotating rod, thereby adjusting the clamped workpiece laterally. Through the interaction of the sleeve rod, the sliding rod and the electric push rod two, the clamped workpiece can be adjusted horizontally, thus enabling the clamped workpiece to form a three-dimensional motion, thereby cutting the workpiece into a complex curved surface.
[0016] 2. In this utility model, the workpiece can be effectively clamped and fixed by the cooperation of the fixed vertical plate, the electric push rod three, the clamping plate, the top plate, the electric push rod four, and the extrusion plate. At the same time, the several rolling balls can facilitate the lateral movement of the clamped workpiece, further improving the cutting adjustment effect. Attached Figure Description
[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0018] Figure 1 This is a perspective view of the external structure of this utility model;
[0019] Figure 2 This is a front view of the internal structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the adjustment component of this utility model;
[0021] Figure 4 This is a schematic diagram of the telescopic component of this utility model;
[0022] Figure 5 This is a schematic diagram of the clamping component of this utility model.
[0023] In the diagram: 1. Band saw body; 2. Bed body; 3. Drive slot; 4. Support plate; 100. Adjustment assembly; 101. Connecting column; 102. Electric push rod one; 103. Base plate; 104. Ring; 105. Annular groove; 106. Drive motor; 107. Bushing; 108. Rotating rod; 109. L-shaped support rod; 110. Ball; 111. Connecting block; 200. Clamping assembly; 201. Fixed vertical plate; 202. Electric push rod three; 203. Clamping plate; 204. Top plate; 205. Electric push rod four; 206. Extrusion plate; 207. Rolling ball; 300. Telescopic assembly; 301. Sleeve rod; 302. Sliding rod; 303. Electric push rod two. Detailed Implementation
[0024] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0025] Example 1
[0026] like Figures 1-5 As shown, this embodiment proposes a band saw for the production of hydraulic components, including a band saw body 1 and a bed body 2. The band saw body 1 is fixedly installed on one side of the top of the bed body 2. A drive groove 3 is opened in one side of the bed body 2. An adjustment component 100 is installed in the drive groove 3. A support plate 4 is provided on one side of the adjustment component 100. A clamping component 200 is provided on the support plate 4.
[0027] The adjustment assembly 100 includes a connecting column 101 fixedly installed on the bottom wall of the drive slot 3. The top end of the connecting column 101 is fixedly extended to the top of the bed body 2. Electric push rods 102 are fixedly installed on both sides of the bottom wall of the drive slot 3. The input end of the electric push rods 102 is connected to the power supply through an external cable. The output ends of the two electric push rods 102 extend movably to the top of the bed body 2 and are fixedly installed on the same base plate 103. A ring 104 is fixedly installed on the upper surface of the base plate 103. A through groove is provided on the base plate 103 to facilitate the up and down movement of the ring 104. An annular groove 105 is provided on the inner side of the ring 104. A drive motor 106 is fixedly installed inside the connecting column 101. The output end of the drive motor 106 passes through the bearing to the top of the connecting column 101 and is fixedly installed with a bushing 107. A rotating rod 108 is connected through the bushing 107. An L-shaped support rod 109 is fixedly installed at one end of the rotating rod 108. A ball 110 is fixedly installed at one end of the L-shaped support rod 109. The ball 110 matches the annular groove 105 and rotates circumferentially within the annular groove 105. A connecting block 111 is fixedly installed at the other end of the rotating rod 108. A telescopic component 300 is provided on the top of the connecting block 111.
[0028] The telescopic assembly 300 includes a sleeve rod 301 fixedly installed on the top of the connecting block 111. A sliding rod 302 is slidably connected to one side of the sleeve rod 301. An electric push rod 303 is fixedly installed between the inner side wall of the sleeve rod 301 and the inner side wall of the sliding rod 302. The sleeve rod 301 and the sliding rod 302 are matched. One end of the sliding rod 302 is fixedly installed on one side of the support plate 4.
[0029] The adjustable component 100 can effectively adjust the clamped workpiece in multiple directions, making it easier for the band saw body 1 to cut it. When it is necessary to adjust the clamped workpiece in multiple directions, the electric push rod 102 is activated to move the ring 104 on the top of the base plate 103 upward. As the ring 104 moves upward, the ball 110 at one end of the L-shaped support rod 109 is engaged in the annular groove 105, thereby driving the rotating rod 108 to rotate. The rotating rod 108 then drives the workpiece clamped on one side of the sleeve rod 301 to rotate longitudinally. The drive motor 106 is activated to drive the bushing 107 to rotate, and the bushing 107 drives the rotating rod 108 to rotate, thereby driving the clamped workpiece to rotate laterally. At the same time, the electric push rod 303 in the sleeve rod 301 and the sliding rod 302 is activated to drive the clamped workpiece to adjust horizontally, thereby making the clamped workpiece form a three-dimensional movement, thus enabling multi-directional adjustment of the clamped workpiece.
[0030] Example 2
[0031] like Figures 1-5As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes a clamping assembly 200 including fixed vertical plates 201 symmetrically fixedly installed on the upper surface of the support plate 4. Electric push rods 202 are fixedly installed on the outer sides of both fixed vertical plates 201. The input ends of the electric push rods 202 are connected to a power source via external cables. The output ends of the two electric push rods 202 extend movably through to one side of the fixed vertical plates 201 and are fixedly installed with clamping plates 203. A single top plate 204 is fixedly installed on the top of both fixed vertical plates 201. An electric push rod 205 is fixedly installed on the top of the top plate 204. The input end of the electric push rod 205 is connected to a power source via an external cable, and the output end of the electric push rod 205 extends through to... A pressing plate 206 is fixedly installed at the bottom of the top plate 204. An anti-slip rubber pad is provided on one side of the pressing plate 206. Several rolling balls 207 are equally spaced at the bottom of the pressing plate 206 and the top of the support plate 4. The rolling balls 207 facilitate the horizontal movement of the clamped workpiece by the electric push rod 202. The clamping assembly 200 can effectively clamp and fix the workpiece. When it is necessary to clamp and fix the workpiece, first place the workpiece on the upper surface of the support plate 4, then start the two electric push rods 202 to drive the clamping plate 203 to clamp the workpiece, and then start the electric push rod 205 to drive the pressing plate 206 to clamp the top of the workpiece, thereby clamping and fixing the workpiece.
[0032] During operation, the workpiece is first placed on the upper surface of the support plate 4. Then, the two electric push rods 202 are activated to drive the clamping plate 203 to clamp the workpiece. Next, the electric push rod 205 is activated to drive the pressing plate 206 to clamp the top of the workpiece, thereby clamping and fixing the workpiece. Then, the band saw body 1 is activated to cut the clamped workpiece. When curved surface cutting is required, the electric push rod 102 is activated to drive the ring 104 on the top of the base plate 103 to move upward. As the ring 104 moves upward, the ball 11 at one end of the L-shaped support rod 109 moves upward. The 0 is engaged in the annular groove 105, thereby driving the rotating rod 108 to rotate. The rotating rod 108 then drives the workpiece clamped on one side of the sleeve rod 301 to adjust its longitudinal angle. By starting the drive motor 106, the bushing 107 is driven to rotate, and the bushing 107 drives the rotating rod 108 to rotate, thereby driving the clamped workpiece to adjust its lateral angle. At the same time, by starting the electric push rod 303 in the sleeve rod 301 and the sliding rod 302, the clamped workpiece is driven to adjust its horizontal position, thereby enabling the clamped workpiece to form a three-dimensional motion, thus completing the surface cutting adjustment for different requirements.
[0033] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A band saw for producing hydraulic components, characterized in that, The band saw includes a band saw body (1) and a bed body (2). The band saw body (1) is fixedly installed on one side of the top of the bed body (2). A drive groove (3) is provided in one side of the bed body (2). An adjustment component (100) is installed in the drive groove (3). A support plate (4) is provided on one side of the adjustment component (100). A clamping component (200) is provided on the support plate (4). The adjustment assembly (100) includes a connecting column (101) fixedly installed on the bottom wall of the drive groove (3). The top end of the connecting column (101) is fixedly extended to the top of the bed body (2). Electric push rods (102) are fixedly installed on both sides of the bottom wall of the drive groove (3). The output ends of the two electric push rods (102) extend to the top of the bed body (2) and are fixedly installed on the same base plate (103). A ring (104) is fixedly installed on the upper surface of the base plate (103). An annular groove (105) is opened on the inner side of the ring (104). The connecting column (101) is fixedly installed on the bottom wall of the drive groove (3). 01) A drive motor (106) is fixedly installed inside. The output end of the drive motor (106) passes through the bearing to the top of the connecting column (101) and is fixedly installed with a bushing (107). A rotating rod (108) is connected through the bushing (107). An L-shaped support rod (109) is fixedly installed at one end of the rotating rod (108). A ball (110) is fixedly installed at one end of the L-shaped support rod (109). A connecting block (111) is fixedly installed at the other end of the rotating rod (108). A telescopic component (300) is provided on the top of the connecting block (111).
2. The band saw for producing hydraulic components according to claim 1, characterized in that, The telescopic assembly (300) includes a sleeve rod (301) fixedly installed on the top of the connecting block (111). A sliding rod (302) is slidably connected to one side of the sleeve rod (301). An electric push rod (303) is fixedly installed between the inner wall of the sleeve rod (301) and the inner wall of the sliding rod (302). The sleeve rod (301) and the sliding rod (302) are matched.
3. The band saw for producing hydraulic components according to claim 1, characterized in that, The clamping assembly (200) includes fixed vertical plates (201) symmetrically fixedly installed on the upper surface of the support plate (4). Electric push rods three (202) are fixedly installed on the outer side of both fixed vertical plates (201). The output ends of the two electric push rods three (202) extend through to one side of the fixed vertical plate (201) and are fixedly installed with clamping plates (203). The top of the two fixed vertical plates (201) is fixedly installed with the same top plate (204). Electric push rod four (205) is fixedly installed on the top of the top plate (204). The output end of the electric push rod four (205) extends through to the bottom of the top plate (204) and is fixedly installed with a pressing plate (206). Several rolling balls (207) are equally spaced between the bottom of the pressing plate (206) and the top of the support plate (4).
4. A band saw for producing hydraulic components according to claim 1, characterized in that, The sphere (110) is matched with the annular groove (105), and the sphere (110) rotates circumferentially within the annular groove (105).
5. A band saw for producing hydraulic components according to claim 1, characterized in that, The base plate (103) has a through groove to facilitate the up-and-down movement of the ring (104).
6. A band saw for producing hydraulic components according to claim 2, characterized in that, One end of the sliding rod (302) is fixedly installed on one side of the support plate (4).
7. A band saw for producing hydraulic components according to claim 3, characterized in that, An anti-slip rubber pad is provided on one side of the extrusion plate (206).