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583results about "Broaching machines" patented technology

Pumping station for a cooling and lubricating fluid containing particulate matter

A pumping station for pumping a cooling and lubricating fluid containing particulate matter such as machining chips has a compact structure with a relatively low total structural height, while still assuring that the chips are conveyed with the fluid to the pump suction inlet, without settling-out or accumulating in the apparatus. The pumping station (1) includes a collecting container (5) with at least one pump (6) arranged therein, a chip breaker (7) and a supply conduit arrangement. The supply conduit arrangement includes a supply line (2) through which the cooling and lubricating fluid containing the machining chips is received from a machining tool or transfer station. Furthermore, two branch lines (3) and (4) are interposed and connected between the supply line (2) and the collecting container (5). A first branch line (3) conveys the fluid, from which the chips have been removed, with a slight downward slope toward the collecting container (5). The second branch line (4) conveys the chips that have been removed from the fluid flow. A scraper conveyor or the like conveys the chips upward through the second branch line (4), and the outlet end of the branch line (4) is arranged directly above the chip breaker (7), which in turn is arranged above the outlet end of the fluid conveying branch line (3). The comminuted chips thus fall from the breaker (7) directly into the flow of fluid, in which the chips are then entrained and carried along into the sump (13) of the collecting container (5), where the chips and fluid are sucked and pumped away by the pump (6).
Owner:MANN HUMMEL GMBH +1

High-accuracy mortise broaching processing method for turbine disk made of powder high-temperature alloy material

InactiveCN102962513AControl and reduce broaching distortionMeet processing needsBroaching toolsBroaching machinesHardnessSuperalloy
The invention discloses a high-accuracy mortise broaching processing method for a turbine disk made of a powder high-temperature alloy material. Broaching tools made of an imported powder high-speed steel material ASP2060 are adopted; the hardness HRC of the broaching tools is 66-68; 14 fourteen broaching tools in a complete set are adopted; first to seventh broaching tools are necking tools; an eighth broaching tool is a roughing tooth type tool; ninth to eleventh broaching tools are roughing tooth bottom cut tools; a twelfth broaching tool is a roughing tooth top circular arc tool; a thirteenth broaching tool is a finish broaching tank bottom circular arc tool; a fourteenth broaching tool is a finish broaching tooth type tool; the broaching tools are made of an ASP2060 powder high-temperature alloy material; the front angles of the broaching tools are 15 degrees; the back angles of the broaching tools are 3 degrees; the rise per teeth of the rough necking tools are 0.045-0.06 millimeters; the rise per tooth of the roughing tooth type tool is 0.02-0.035 millimeters; the rise per tooth of the finish broaching tank bottom circular arc tool is 0.02 millimeters; the rise per tooth of the finish broaching tooth type toolfourteenth broaching tool is 0-0.03 millimeters; gradual cutting and complete molding are adopted in a broaching way; the rough broaching speed is 1 meter per minute; and the finish broaching speed is 1-1.5 meters per minute. The high-accuracy mortise broaching processing method has the advantages that: broaching deformation of parts is controlled and reduced effectively, the processing requirements of a high-accuracy powder metallurgy disk are met, and the requirement of a high-accuracy mortise on size accuracy on a high-accuracy mortise is met effectively.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Inner-cone spline broaching machine tool

ActiveCN102407379AEasy to adjust processing sizeExcellent quality and efficiencyPrecision positioning equipmentBroaching machinesSlide plateMachine tool
The invention discloses an inner-cone spline broaching machine tool, which comprises a base, a broaching tool, a sliding plate, a cutter relieving cylinder assembly, a working device and a driving device. The base is arranged on a machine tool body and is provided with a guiding seat thereon; one end of the broaching tool extends into the machine tool body, and the broaching tool is connected with a stretching cylinder in the machine tool body and can be vertically and slidably arranged on the guiding seat; the sliding plate is sleeved on the guiding seat and is slidably arranged on the base;the cutter relieving cylinder assembly is arranged on the base, and an extending end of the cutter relieving cylinder assembly is connected with the sliding plate; the working device is arranged on the sliding plate and is used for fixing inner-cone splines; and the driving device is arranged on the sliding plate and is used for driving the working device to rotate one indexing unit each time. According to the inner-cone spline broaching machine tool disclosed by the invention, the inner-cone splines are machined by a broaching tool in a broaching manner, the precision by adopting the broaching tool is higher than the precision by adopting gear planning, and the efficiency by adopting the broaching tool is higher the efficiency by adopting the gear shaping and the gear planning; the working device carries out operations, such as automatic indexing, automatic broaching tool feeding, retracting and the like, by the driving device, thus the indexing operation is uniform and reliable, andthe degree of automation is high; and the inner-cone spline broaching machine tool disclosed by the invention is convenient to be detached, and can carry out multiple specifications of inner-cone spline operations by replacing the working device.
Owner:SHANTUI CONSTR MASCH CO LTD

Method for machining tongues and grooves of turbine discs

The invention discloses a method for machining tongues and grooves of turbine discs. The method includes steps of 1), forming section grooves in turbine disc blanks along reference lines of tooth crests of tongue teeth in rough broaching stroke; 2), cutting preset tongue tooth groove locations on the side walls of the section grooves to form tongue tooth rough grooves in semi-finish broaching stroke; 3), continuing to carry out cutting on the basis of the tongue tooth rough grooves to obtain tongue tooth grooves. The method for machining the tongues and grooves of the turbine discs has the advantages that the semi-finish broaching stroke is added between the rough broaching stroke and the finish broaching stroke, the partial tongue tooth rough grooves in allowance stroke can be removed bythe aid of the semi-finish broaching stroke, then the remaining tongue tooth grooves in the allowance stroke can be removed by the aid of the finish broaching stroke, finish broaching tools and semi-finish broaching tools are jointly responsible for tongue tooth groove allowance cutting, accordingly, allowance required to be cut by the various broaching tools can be reduced, broaching force in broaching procedures can be reduced, tool damage phenomena can be prevented, and the purposes of protecting the broaching tools, prolonging the service lives of the broaching tools and improving the component machining quality can be achieved.
Owner:HUNAN SOUTH GENERAL AVIATION ENGINE CO LTD

Broaching method and special tool for high-accuracy small-sized mortises

The invention discloses a broaching method and a special tool for high-accuracy small-sized mortises. A special broaching tool is used for machining a to-be-machined workpiece. The structure of the special broaching tool meets the requirement that straight chamfers or/and round chamfers capable of participating in broaching are arranged on tooth crests of the broaching tool. The broaching method for the high-accuracy small-sized mortise meets the requirements that a broaching machining allowance elimination mode comprises the step of machining the workpiece by using main blades on the tooth crests of the broaching tools or/and the chamfer parts of the broaching tools, and the chamfer parts of the broaching tool are the straight chamfers or/and the round chamfers on the two sides of blades on the tooth crests; and totally 11 broaching tools are formed into a complete set, and are sequentially used for machining all the contour shapes of the mortises. The method and the special tool are mainly applied to the broaching machining of mortises of core parts of aero-engines and gas turbines such as turbine disks and air compressor disks, can be popularized and used for like parts, and have broad application prospect in a series of new-generation aero-engines and gas turbines, and a technical bottleneck in the broaching of specially-structured high-accuracy small-sized mortises is solved.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Ultrasonic broaching tool, high-efficiency precise ultrasonic broaching device and broaching process thereof

The invention discloses an ultrasonic broaching tool, a high-efficiency precise ultrasonic broaching device and a broaching process thereof. An existing broaching tool and an existing broaching machine are not provided with integrated information acquisition devices and are short in service life. The ultrasonic broaching tool comprises an ultrasonic transducer, a detection assembly and a broachingtool body. The detection assembly comprises a detection substrate, a laser transceiving belt, an image sensor, an axial pressure sensor, a first radial pressure sensor and a second radial pressure sensor. The high-efficiency precise ultrasonic broaching device comprises a broaching machine body, an optical grating and the ultrasonic broaching tool. The broaching machine body comprises a broachingmachine drive assembly, a broaching machine body, a broaching machine guide rail and a fast positioning and clamping device. A broaching tool three-directional vibration value, a broaching tool axialtensile force, a broaching tool displacement value, and a workpiece dimension based on an image are measured. Real-time detection data is provided for a working condition feedback loop and a stop control loop of a control system. The service life of the broaching tool can be effectively prolonged.
Owner:HANGZHOU DIANZI UNIV

Numerical control machine for contour broach of internal screw of constant-wall-thickness stator and use method

InactiveCN102430798AFix production issuesMeet processing technical requirementsBroaching machinesNumerical controlPush and pull
The invention relates to a numerical control machine for contour broach of an internal screw of a constant-wall-thickness stator and a use method. In a technical scheme, the numerical control machine mainly comprises a machine body, a push-and-pull system, a rotating system, a cutter system, a hydraulic system, an electrical control cabinet and a control system, wherein the cutter system mainly comprises a cutter blade, a cutter body and a cutter bar, the cutter body is provided with a cuttings accommodating slot for accommodating cuttings produced by the cutter, a clamping slot for the cutter blade is arranged at the front part of the cuttings accommodating slot and is used for installing and adjusting the cutter blade, and a metal hair brush is arranged on the cutter body and rotates along with the cutter bar to clean away cuttings; and the cutter body is connected with the cutter bar and is hollow, and cooling fluid can be transferred through the hollow portion during machining. Inthe invention, the mature deep hole machining technology and equipment are used as a platform, the gun barrel rifling and broaching equipment and process technology are combined, the machining mannerof workpiece fixation as well as cutter rotation and feeding is adopted, and a special numerical control contour broach machine is designed and manufactured.
Owner:DONGYING BOSUN GASOLINEEUM MACHINERY

Hard broaching finish machining process for surface of internal keyway and device

InactiveCN102699419AGuaranteed stabilityOvercoming the challenges of broachingBroaching toolsBroaching machinesMachining processMachine tool
The invention relates to a hard broaching finish machining process for a surface of an internal keyway. The internal keyway of a part is sleeved at one end of a cutter which is same with the internal keyway in shape to fix both ends of the cutter so that the part moves along the cutter axially at a speed of 4-10m/s. During movement, deviation of the center of the internal keyway in the part and the axis of the cutter is maintained smaller than or equal to 0.01mm. The cutter is of a sectionally differential stepped structure. The blade hardness is greater than or equal to HRC67. The invention further provides a hard broaching finish machining device for the surface of the internal keyway. Both ends of the cutter are respectively fixed on an upper tool apron and a lower tool apron which are located above and below a work table and installed coaxially. A work table drive device drives the work table to move along a guide rail on a machine tool body to realize high speed machining of an internal spline of a workpiece to be machined. The hard broaching finish machining process for the surface of the internal keyway and the device provided by the invention are simple in process method and reasonable in structure of the device, and has high machining precision and efficiency for internal keyways, and low cost and energy consumption, and industrialized production can be realized in a large scale.
Owner:尹时中
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