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87 results about "Gear shaping" patented technology

Gear shaping is a machining process for creating teeth on a gear using a cutter. Gear shaping is a convenient and versatile method of gear cutting. It involves continuous, same-plane rotational cutting of gear.

A bidirectional gear shaping method

The application discloses a bidirectional gear shaping method, wherein the gear shaping cutter and the gear shaping part rotate in the same direction to perform gear shaping, and then the gear shaping cutter and the gear shaping part change the rotating direction to perform gear shaping. The application has the advantages of high machining precision and long service life of the gear shaping cutter.
Owner:ZHONGNAN TRANSMISSION MACHINERY FACTORY CHANGSHAAVIATION IND

Inclination angle adjusting device for workbench of gear shaping machine

The utility model discloses a gear shaper workbench inclination angle adjusting device which comprises a supporting plate, a base is arranged at the upper end of the supporting plate, a plurality of supporting rods are symmetrically arranged at the inner bottom of the base, grooves are formed in the side walls of the supporting rods, a rotating box body is arranged in the middle of the base, a tooth groove is formed in the outer side of the rotating box body, and the tooth groove is formed in the outer side of the rotating box body. The rotating box body is arranged in an arc shape, a connecting shaft is rotationally connected to the inner wall of the base, a driving gear is fixedly connected to the outer portion of the connecting shaft, a plurality of transverse rods are symmetrically arranged on the inner wall of the base, a supporting frame is slidably connected between every two adjacent transverse rods, and positioning gears are arranged on the side walls of the two supporting frames; pull rods are arranged on the side walls of the two supporting frames, and one end of each pull rod penetrates through the side wall of the base and extends to the outside. By means of the structure, the positioning gear is matched with the tooth groove, the positioning rod is matched with the positioning hole, the rotating box body can be kept stable after the angle is adjusted, and loosening is avoided.
Owner:CHONGQING QIDAYUAN MASCH CO LTD

Method for processing a cutter arbor sleeve of a gear shaping machine and cutter arbor sleeve of a gear shaping machine

ActiveCN121514827BMachineGear (shape)
A method for machining a gear shaper cutter shaft sleeve and the cutter shaft sleeve itself include the following steps: aligning the cutter shaft sleeve blank with its outer diameter and end face; turning the dimensions of the left and right end faces, the inner hole at the right end, and the tapered hole at the left end of the blank, leaving machining allowance; aligning the outer diameter and end face of the cutter shaft sleeve blank; turning the dimensions of the left and right end faces, the inner hole at the right end, and the tapered hole at the left end of the blank, leaving finishing allowance; clamping the outer diameter of the right end of the cutter shaft sleeve on a precision machine tool; aligning the outer diameter and end face of the cutter shaft sleeve blank; precision grinding the tapered hole at the left end of the cutter shaft sleeve blank; installing and aligning a soft grinding sleeve on a grinding machine; then inserting the left end of the mandrel into the inner positioning hole of the soft grinding sleeve; then inserting the cutter shaft sleeve into the right end of the mandrel, completing the assembly of the cutter shaft sleeve before precision grinding; and finally precision grinding the inner hole at the right end of the cutter shaft sleeve using a grinding machine. This invention effectively reduces the reference conversion error caused by multiple clamping by using a high-precision mandrel as a unified process reference and optimizing the processing sequence.
Owner:NINGXIA TIANDI BENNIU IND GRP

Clamping tool for gear shaping machining of inner helical teeth

The utility model provides a clamping tool for inner helical tooth gear shaping processing, which relates to the technical field of inner helical tooth gear shaping processing, and comprises a workbench, a clamping mechanism and a cleaning mechanism, a pair of linear guide rails is arranged on one side of the top of the workbench, a conveying plate is arranged between the pair of linear guide rails in a sliding manner, the clamping mechanism comprises a plurality of clamping rods, and the cleaning mechanism is arranged on the clamping rods. A fixing plate is installed at the center of the top of the conveying plate, a plurality of clamping rods are arranged in the inserting blocks, clamping blocks are arranged at one ends of the clamping rods, the cleaning mechanism comprises a pair of water pipes, a supporting rod is installed on the side, away from the linear guide rail, of the top of the workbench, and the two sides of the top of the water tank are connected with the pair of water pipes through first pumps correspondingly; and one ends of the pair of water pipes penetrate through the mounting block and are provided with spray heads. The gear clamping device is simple and reasonable in structure, novel in design and easy, convenient and fast to operate, effectively clamps and fixes a workpiece gear, facilitates better cutting machining of the interior of the gear, improves production accuracy and has high practical value.
Owner:HANGZHOU MAIAN TRANSMISSION TECH CO LTD

Strain Wave Gear Manufacturing Method

ActiveKR102991231B1Gear wheelGear (shape)
A method for manufacturing a wave gear device comprises: a hot forming step of hot forming an alloy steel composed of nickel, copper, molybdenum, and silicon into a first molded product having a silk hat-type housing shape at a first temperature of 950 to 1300°C; a normalizing step of isolating the first molded product at the first temperature for a predetermined time and, after the isolating time has elapsed, slowly cooling the first molded product to a second temperature of 750 to 900°C; an austempering step of isolating the first molded product at the second temperature and then cooling it to a third temperature of 250 to 400°C to form residual austenite in the first molded product; a heat treatment step of isolating the first molded product that has undergone the austempering step at the third temperature and then cooling it at room temperature to stabilize the microstructure of the first molded product; and a gear forming step of turning and toothing the first molded product that has undergone the heat treatment step to form a second molded product having a soluble external gear shape. The method comprises a step and a trip step of applying impact to the surface of the second molded product to induce a processing-induced transformation in some of the austenite remaining in the second molded product, thereby transforming the surface of the second molded product into martensite.
Owner:SBBTECH

Gear shaping clamp for machining spline on eccentric shaft part

The utility model discloses a gear shaping clamp for processing a spline on an eccentric shaft part, which relates to the technical field of tool clamps and comprises a tool bottom plate, a tool main seat is fixedly arranged at the upper end of the tool bottom plate, and a part groove matched with the shape of an eccentric shaft part body is arranged at the center of the upper portion of the tool main seat. A side clamping sliding groove is formed in one side of the upper portion of the tool main base, and a side clamping mechanism used for clamping an eccentric shaft part body on the tool main base on the side edge is installed at the side clamping sliding groove. A jacking and pressing through groove is formed in the bottom of the part groove, and a jacking and pressing mechanism used for jacking and pressing the eccentric shaft part body in the vertical direction is installed at the jacking and pressing through groove; according to the utility model, the part groove is accurately matched with the eccentric shaft body, and the double fixation of side clamping and top pressing is combined, so that the repeated positioning accuracy and the gear ring jumping requirement during processing are ensured.
Owner:LIU AN JIANGHAI YONGDA MASCH MFG CO LTD

Locking mechanism of gear shaping machine

The utility model relates to the technical field of gear shaping machines, and provides a gear shaping machine locking mechanism which comprises a bottom plate, a circular truncated cone is movably connected to the center of the top of the bottom plate, a supporting column is fixedly connected to the top of the circular truncated cone, and a rotating plate is fixedly connected to the top of the supporting column. According to the utility model, firstly, a workpiece to be processed is placed between the two clamps, then the two clamps are used for clamping the workpiece, and then the controller is used for starting the main shaft assembly, so that the main shaft assembly drives the cutting tool body to cut the workpiece; a worker reversely rotates a hand rocker firstly, the hand rocker drives a screw rod to rotate reversely, a moving plate gradually moves vertically downwards along the screw rod through continuous reverse rotation of the screw rod, at the moment, movement of the moving plate is limited through two square grooves, and therefore a workpiece can be better locked, the workpiece is prevented from rotating disorderly in the cutting process, and the work efficiency is improved. And the cutting efficiency of the locking mechanism of the gear shaping machine is improved.
Owner:JIANGXI RUIDING PRECISION TRANSMISSION

Laser ultrasonic precision controllable machining device and method for complex blade-shaped gear shaping cutter

The invention discloses a laser ultrasonic precision control machining device and method for a complex blade shape gear shaping cutter, and the method comprises the steps: building a cutter three-dimensional model, and dividing the cutter three-dimensional model into a plurality of machining regions; configuring a process parameter packet for each processing area; generating an integrated processing path integrating the laser scanning path and the tool motion path according to each process parameter packet; according to the integrated machining path, a laser device emits laser to machine the machining tool to which ultrasonic vibration is applied; when each processing area is processed, at least one of the following phase synchronization strategies is adopted; and when at least part of the machining area is machined, real-time position compensation is conducted on the laser focus according to the vibration displacement of the machining tool. The material removing efficiency of the gear shaping cutter can be improved, the surface forming quality is better, and then the machining efficiency and machining precision of the gear shaping cutter can be improved.
Owner:CENT SOUTH UNIV +1

Gear machining device

The invention relates to the technical field of gear machining equipment, in particular to a gear machining device which comprises a device body, a main machine part is arranged on the upper side of the device body, a collecting groove is formed in the front side of the main machine part in a sunken mode, a slotting cutter and an oil nozzle are installed on the front side of the main machine part, and a collecting cavity is formed in the device body. A discharge port is formed in the bottom of the collecting tank, a first moving seat is arranged at the position, above the partition plate, of the collecting cavity in a horizontal moving mode in the front-back direction, a turning plate is arranged on the upper side of the first moving seat, and a filter screen box is installed on the upper side of the turning plate; and a turnover mechanism used for driving the turnover plate to rotate around the hinge is installed on the left side of the chipping chamber, and blowing mechanisms used for cleaning the turned filter screen box are arranged on the left side and the right side of the chipping chamber correspondingly. The problem that in the prior art, in the cooling oil recovery process of the gear shaping machine, after metal scraps block filter screen holes, the metal scraps and a filter screen need to be manually cleaned is solved.
Owner:LUZHOU HI TECH AVIC TRANSMISSION & STEERING SYST CO LTD

Universal long shaft part gear shaping clamp

The utility model belongs to the technical field of machine tool machining, and discloses a universal long shaft part gear shaping clamp which comprises a connector, a body and a positioning support. The body is coaxially communicated with the positioning support, and a limiting step is formed at the joint of the body and the positioning support; an expansion sleeve is arranged in the body in a sleeved mode, the top end of the expansion sleeve can abut against the limiting step, and the lower end of the expansion sleeve stretches into the installation cavity. And a third mounting hole for fixing the long shaft part to be machined is formed in the expansion sleeve in a penetrating manner. The gear shaping clamp comprises the body and the positioning supports which are detachably connected, and the length of the gear shaping clamp can be adjusted by replacing the positioning supports with different lengths for long-shaft parts with different lengths, so that the variety of the long-shaft parts compatible with the clamp is expanded, the whole set of gear shaping clamp does not need to be replaced during production replacement, rapid production replacement is achieved, and the production efficiency is improved. And the production cost of an enterprise is saved.
Owner:SHAANXI FAST GEAR CO LTD

Gear shaping machine

The invention provides a gear shaping machine. The gear shaping machine comprises a machine table. A material loading disc is rotationally mounted at the top of the machine table, is used for placing a workpiece and is connected with a rotary position adjusting mechanism; a clamping mechanism is arranged on the loading disc; the clamping mechanism comprises a plurality of pressing seats, the multiple pressing seats are arranged on the material carrying disc in an annular array mode, the pressing seats are connected with driving parts, and elastic pieces are arranged in the driving parts; a lifting part is arranged above one side of the material carrying disc, a connecting column is fixed to the output end of the lifting part, the connecting column is connected with a cutting knife, and a pressing plate is fixed to the connecting column; the driving part is connected with a pressed frame, and the top of the pressed frame extends to one side of the top of the pressing plate; the bottom end of the oil discharge pipe is located on one side below the cutting knife, the oil discharge pipe is connected with an oil injection mechanism, the oil injection mechanism is connected with a pressed block, and the pressed block is located on one side of the bottom of the pressing plate. The clamping mechanism linked with the lifting part is arranged on the material carrying disc, so that automatic clamping of the workpiece and automatic clamping releasing after machining can be completed without manual operation.
Owner:HANGZHOU CHANGHUA INTELLIGENT TECH CO LTD

A gear shaping fixture for gearbox gear machining

This utility model relates to the field of gearbox parts processing technology, and discloses a gear-shaping fixture for gearbox gear processing, including a rotating base. A rotating ring is movably connected in the inner cavity of the rotating base. A spiral rack is fixedly installed on the upper part of the rotating ring, and a helical gear ring is fixedly installed on the bottom of the rotating ring. A servo motor is fixedly installed at the front of the inner cavity of the rotating base. A helical gear is fixedly sleeved on the output shaft of the servo motor, and the outer extension of the helical gear meshes with the helical gear ring. A moving rod is evenly and movably sleeved in the inner cavity of the rotating base above the rotating ring. The bottom of the moving rod is evenly provided with grooves, which fit with the spiral rack. The servo motor drives the rotating ring, and with the fit between the spiral rack and the grooves, the moving rod drives the clamping plate to fix the internal gear. This facilitates the fixture to fix internal gear rings of different diameters, enhances the applicability of the fixture, improves the working efficiency of the fixture, ensures that the internal gear ring is centered, and reduces positional errors.
Owner:CHONGQING QIJIANG DISTRICT HUAFENG TRANSMISSION CO LTD

Self-adaptive control method for variable flutter stability during gear forming and grinding

The invention relates to a self-adaptive control method for variable flutter stability during gear forming and grinding, which comprises the following steps: synchronously acquiring a vibration acceleration signal, a grinding wheel spindle rotating speed signal, an acoustic emission signal and a grinding wheel spindle power signal in real time in the gear forming and grinding process; on the basis of the vibration acceleration signal, the grinding wheel spindle rotating speed signal, the acoustic emission signal and the grinding wheel spindle power signal, online sensing and self-adaptive correction are carried out, and a comprehensive stability index is constructed; the working state is judged based on the comprehensive stability index, when the working state meets the triggering condition, the adjustment range of the technological parameters is restrained, and the optimal adjustment instruction is solved with the minimum technological parameter adjustment range as the target and based on the preset technological parameter adjustment priority; and issuing and executing the optimal adjustment instruction through a machine tool communication interface. The method has the beneficial effects that self-adaptive control can be carried out on variable flutter stability during gear forming and grinding according to real-time signal data, and it is guaranteed that high-quality machining can be carried out in the whole gear forming and grinding process.
Owner:HUNAN UNIV

Double-tooth sun gear machining method and inner hole allowance determining method

The invention discloses a double-tooth sun gear machining method and an inner hole allowance determining method, and relates to the technical field of gear machining. The machining method of the double-tooth sun gear sequentially comprises the steps of blank forging, semi-finish turning, outer circle tooth A hobbing, inner hole and two end face coating of an anti-seepage agent, carburizing, quenching, shot blasting, finish turning, inner hole tooth B rough gear shaping machining, inner hole tooth B fine gear shaping machining, outer circle tooth A grinding machining, burn inspection, magnetic powder inspection, tooth part precision detection and bench work. The inner hole allowance is determined by adopting test bars with the same material and the same process, and accurate reservation is realized through quantitative calculation by detecting the radial hardness distribution rule of the test bars. The core technology is a combination method of differential seepage prevention, test bar allowance quantification and staged machining, the machinability of inner hole and end face seepage prevention is ensured before carburization, the performance is ensured through normal hardening of outer teeth, hardened layer residues and material waste are avoided through precise allowance, and the bearing performance of the inner teeth is ensured.
Owner:TAIYUAN HEAVY IND

Harmonic reducer rigid wheel spherical surface slotting cutter cutting edge tooth profile design method

The invention relates to a harmonic reducer rigid wheel spherical surface slotting cutter cutting edge tooth profile design method, and belongs to the technical field of gear transmission. Comprising the following steps: S1, establishing a rigid gear normal tooth profile mathematical model; s2, key parameters and the center distance of the slotting cutter are determined; s3, establishing a gear shaping machining Cartesian coordinate system; s4, the rotation angle relation between the rigid gear and the slotting cutter is established; s5, constructing a coordinate transformation matrix; s6, solving the normal tooth profile of the cutting edge of the slotting cutter; and S7, solving the cutting edge tooth profile of the spherical surface slotting cutter. The cutting edge tooth profile of the spherical surface slotting cutter is deduced based on a tooth profile normal method and an axial projection method, solving of a complex nonlinear equation set is avoided, and high calculation efficiency is achieved. Compared with a traditional method, the design efficiency is remarkably improved, and the batch production requirement of the high-precision rigid wheel can be quickly responded. The slotting cutter cutting edge tooth profile conforming to the gear generating principle is efficiently solved, and meanwhile the high tooth profile precision is achieved.
Owner:CHONGQING UNIV

Powder metallurgy gear shaping jig

The utility model discloses a powder metallurgy gear shaping jig which comprises a machine frame body, CCD equipment arranged on the machine frame body, a shaping jig sliding on the machine frame body and driving equipment for driving the shaping jig to move. The shaping jig comprises an upper die and a lower die, the upper die comprises a pressing plate and a first driving element for driving the pressing plate to move upwards / downwards, the lower die comprises a jig plate and a bottom plate, a plurality of elastic elements are arranged between the bottom plate and the jig plate, the jig plate is used for placing gear parts, and the elastic elements are arranged on the bottom plate. When the first driving element drives the pressing plate to move downwards, the gear part can be pressed into the jig plate to be shaped. The reshaping jig is used for quickly reaming a shaft hole, only manual feeding is needed, the reshaping jig is automatically moved to the position below a CCD for size combination after reaming is completed, and the production period is greatly shortened.
Owner:KUNSHAN QINGTENGXIN METAL IND CO LTD

Quick replacement positioning device for gear shaping machine

The utility model provides a quick reloading and positioning device for a gear shaper, which belongs to the technical field of gear shapers and comprises a support component, a fixing part, a connecting part sleeved on the inner side of the end part of the fixing part, a support plate inserted at the bottom of the connecting part in a sliding manner, and an adapter plate rotationally mounted at the bottom of the support plate, the slotting cutter is clamped at the end part of the adapter plate; the adjusting assembly comprises a connecting rod fixedly connected to the end of the connecting piece, a positioning block fixedly connected to the side wall of the middle of the connecting rod and an adjusting block clamped to the side wall of the fixing piece. The gear shaping cutter has the advantages that the supporting assembly and the adjusting assembly are used in cooperation, so that the gear shaping cutter replacement process is simple and fast, working efficiency is improved, high-precision positioning of the gear shaping cutter position can be achieved, the gear shaping machining precision requirement is met, the gear shaping cutter can work at multiple angles, different machining process requirements are met, and the gear shaping cutter replacement device is suitable for large-scale popularization and application. And the universality and the adaptability of the gear shaping machine are enhanced.
Owner:BAOJI DONGYANG MASCH MFG CO LTD

Integrated temperature transmitter with damping function

The utility model discloses an integrated temperature transmitter with a damping function, which relates to the technical field of integrated temperature transmitters and comprises an integrated temperature transmitter body, a positioning seat used for mounting the body, a mounting assembly arranged on the positioning seat and used for fixing the body, and a damping assembly used for reducing vibration of the body in the using process. The positioning seat is provided with a through hole for a detection rod of the body to penetrate through, an annular groove is formed in the positioning seat and located on the outer side of the through hole, and a shock pad is arranged on the annular groove. Through the synergistic effect of the annular groove shock pad, the elastic piece damping assembly (the first elastic piece and the second elastic piece) and the rubber abutting column, a progressive shock absorption system is formed, a U-shaped pressing plate is matched with a tooth groove-gear shaping meshing system, rapid installation of'locking after pressing 'is achieved, the spring pull-back type unlocking design is adopted, and the disassembly time is shortened.
Owner:ZHEJIANG JIANGYI AUTOMATION CO LTD

Bag opening and folding mechanism, folding method and sewing machine

The bag opening and material folding mechanism comprises a material fixing window used for achieving fabric positioning, an upper slotting tool mechanism and a lower folding tool mechanism are oppositely arranged on the upper side and the lower side of the material fixing window, the upper slotting tool mechanism and the lower folding tool mechanism are used for conducting direct-drive up-and-down linkage material folding, and an upper slot is formed in the upper slotting tool mechanism; the lower folding knife mechanism is internally provided with lower inserting teeth which are meshed with the upper inserting grooves to fold materials, and a material folding clamping plate assembly with a tooth inserting groove is arranged below the material fixing window. The upper slotting tool and the lower folding tool are used for carrying out direct-drive up-and-down linkage folding, the folding clamping plate assembly is used for completing the bag cloth folding function, gear shaping and staggered pressing are carried out, the clamping area of the folding clamping plate assembly for front and rear seam allowances of the bag cloth is increased, the problem that the seam allowances of the bag cloth deviate in the working process is effectively solved, the lower folding tool is directly driven up and down, the efficiency is higher, and the cost is lower; the folding requirements of fabrics with different sizes can be met, the limitation of the length and width of the notch is avoided, and the universality is good.
Owner:JACK SEWING MASCH CO LTD +1

Curved surface positioning clamp for forge piece machining

The utility model relates to the technical field of forge piece machining clamps, in particular to a curved surface positioning clamp for forge piece machining. The right end of the outer side face of the straight rod is rotationally connected with an outer sleeve, the right end of the straight rod penetrates through the outer sleeve to be fixedly connected with an outer shell, a lifting lug is arranged in the middle of the outer side face of the outer sleeve, a positioning sleeve is arranged at the left end of the outer side face of the outer sleeve, and a first electric control telescopic rod is installed on the outer side face of the positioning sleeve. The telescopic end of the first electric control telescopic rod is provided with insertion teeth, and the insertion teeth and tooth grooves of the gear are correspondingly arranged in an inserted mode. Through rotary connection of the straight rod and the outer sleeve and gear-gear shaping locking design, in combination with driving of the electric control telescopic rod, rapid rotation and angle fixation of the clamp are achieved, after an operator rotates and adjusts the position of a forge piece, the position of the straight rod can be fixed through the gear-gear shaping locking design, and the angle of the forge piece can be fixed through the gear-gear shaping locking design. The influence of rotation of the straight rod on the machining precision can be effectively avoided.
Owner:MENGJIN HONGYUN FORGING EQUIP MFG CO LTD

A gear shaping jig

This utility model provides a gear-shaping clamp, belonging to the field of clamping technology. It solves the problems of high assembly difficulty and high precision requirements caused by excessive parts in existing technologies. This utility model includes a main housing, a positioning ring, a mounting housing, an elastic chuck, a clamping rod, a spacer, and a limiting ring. Connecting rings are formed at both ends of the main housing, with a first limiting hole in each connecting ring. A first connecting step and a second connecting step are respectively formed on both sides of the main housing. A mounting protrusion is formed on one side of the main housing of the first connecting step, and the positioning ring is sleeved on the outside of the mounting protrusion. A connecting ring is formed at one end of the mounting housing, with a second limiting hole inside the connecting ring. The elastic chuck is fixedly installed inside the mounting housing, with a third limiting hole in the elastic chuck. A connecting recess is formed on one side of the spacer, with a fourth limiting hole in the spacer inside the connecting recess. A fifth limiting hole is formed on the limiting ring. The clamping rod passes through each limiting hole sequentially and connects to the elastic chuck. This utility model has the advantages of simple assembly, low installation difficulty, strong structural rigidity, and good chuck buffering effect.
Owner:ZHEJIANG ZHONGLUO MASCH CO LTD

Gear machining tool for heavy truck gear manufacturing

The invention relates to the technical field of gear manufacturing, in particular to a gear machining tool for heavy truck gear manufacturing. The gear machining tool comprises a collecting box, a supporting assembly is arranged on the inner side of the collecting box, the collecting box is connected with an external recycling treatment structure through a pipeline, and an adjusting assembly and an extrusion assembly are arranged at the upper end of the supporting assembly; and one end of the extrusion assembly is connected with the upper surface of the adjusting assembly, detection assemblies are arranged on one side of the supporting assembly at intervals, and the supporting assembly comprises a rotating support fixedly arranged in the collecting box and a mounting disc fixedly connected to the upper end of the rotating support. Through the arrangement of the adjusting assembly and the extrusion assembly, the mounting strip can always extrude the inner side of the cutting area, elastic deformation of the overhanging part of the workpiece is reduced, the quality of gear shaping machining of a gear is improved, and therefore the safety of the gear workpiece used in a heavy truck transmission system is improved; and the device can adapt to gear shaping machining of tooth grooves in the inner side and the outer side of the gear workpiece, and the production cost is effectively reduced.
Owner:TAIZHOU KAICHENG MASCH MFG CO LTD

Gear shaping machining method and device based on non-uniform meshing, medium and equipment

The invention discloses a gear shaping machining method and device based on non-uniform meshing, a medium and equipment, and relates to the technical field of gear slotting, and the gear shaping machining method comprises the steps that an error prediction model is adopted to predict the tooth pitch accumulated total deviation and the gear ring radial run-out tolerance of a to-be-machined gear, and a gear error prediction result is obtained; decoupling the gear error prediction result to a cutter radial feed shaft, a cutter rotating shaft and a workpiece rotating shaft of the gear shaping machine based on a mapping relation between each motion shaft of the gear shaping machine and the gear error to obtain an error decoupling result of each shaft, and adjusting machining process parameters of the cutter radial feed shaft and the cutter rotating shaft according to the error decoupling results; a non-uniform meshing slotting process path is designed, and a gear shaping machining compensation program is generated in combination with the adjusted machining process parameters; and the non-uniform meshing slotting process path and the gear shaping machining compensation program are imported into a gear shaping machining simulation environment for gear shaping machining simulation verification, and gear shaping machining based on non-uniform meshing is completed.
Owner:GENERAL TECH GRP MASCH TOOL ENG RES INST (TIANJIN) CO LTD

A grinding device for a taper shank gear shaping cutter

This utility model discloses a grinding device for taper shank gear shapers, including a worktable. The bottom of the worktable is equipped with a collection mechanism for collecting and processing waste chips generated during the grinding of the taper shank gear shaper. The collection mechanism includes an L-shaped bracket fixed to one end of the bottom of the worktable. A collection box is fixed to the top of the inner wall of the L-shaped bracket. An exhaust fan is installed at the top of one end of the collection box. The exhaust fan's outlet is connected to a connecting pipe, and the other end of the connecting pipe communicates with the bottom of the collection box. The exhaust fan's inlet is connected to a connecting pipe, and the other end of the connecting pipe is connected to a connecting dust collection hood. The dust collection hood is installed on the top of the worktable, located at the bottom of the mounting frame. This utility model effectively processes the waste chips and residue generated during the grinding of taper shank gear shapers, saving manual cleaning time, improving the processing efficiency of taper shank gear shapers, and avoiding processing errors caused by waste chip interference.
Owner:CHONGQING BANAN MANOU CUTTING TOOL MFG CO LTD

Machining method and system for gear shaping in bearing

The invention discloses a bearing internal gear shaping machining method and system, and relates to the technical field of data analysis, and the method comprises the steps: building a target finite element model based on a structure model of a to-be-machined bearing; performing equipment state detection on the gear shaping equipment, and performing machining deviation prediction based on equipment state information in combination with the relative position relationship between the to-be-machined bearing and the gear shaping equipment; analyzing initial feed amount data, initial stroke speed and initial cutting depth data of the to-be-processed bearing in each gear shaping processing stage based on the processing deviation prediction information and the target finite element model; the initial feed amount data, the initial stroke speed and the initial cutting depth data are optimized based on an analogue simulation result of bearing gear shaping machining; and gear shaping machining equipment is controlled to conduct gear shaping machining on the to-be-machined bearing based on the optimized feeding amount data, the optimized stroke speed and the optimized cutting depth data. The bearing gear shaping machining precision can be improved, and the high quality of bearing gear shaping machining is guaranteed.
Owner:GUANGZHOU ROVMA AUTO PARTS

Centering clamp for gear shaping machine

The invention discloses a centering clamp for a gear shaping machine, and relates to the technical field of gear shaping machine matched clamps, the centering clamp comprises a supporting table and a clamping jaw chuck mechanism used for clamping and fixing a workpiece, and the clamping jaw chuck mechanism comprises a plurality of clamping blocks synchronously oppositely clamping towards the center; the device further comprises a movable detection mechanism and an auxiliary centering driving mechanism, the movable detection mechanism is installed at the bottom of the supporting table, each clamping block is connected with the movable detection mechanism in a matched mode, and the movable detection mechanism is used for detecting whether radial movement of the clamping blocks is synchronous or not. Whether the distributed clamping blocks move synchronously or not in the radial movement clamping process is detected through the movement detection mechanism, and if it is detected that the distributed clamping blocks do not move synchronously, the auxiliary centering driving mechanism automatically replaces a driving part of an original clamping jaw chuck mechanism to operate through an arranged induction feedback switch; and the correction clamping blocks synchronously run again and clamp the workpiece in a centering manner, so that the subsequent gear shaping machining precision is ensured, and shutdown for maintenance is not needed.
Owner:ANHUI YIBEN JINGGONG TECH CO LTD

Fixing tool for repairing smoothness of gear shaping of pin wheel housing

ActiveCN223849037UWork holdersStructural engineeringGear (shape)
The utility model discloses a pin wheel housing gear shaping smoothness repairing fixing tool, and particularly relates to the technical field of gear shaping fixing, the pin wheel housing gear shaping smoothness repairing fixing tool comprises a fixing base, a concave limiting groove is formed in the end face of the upper side of the fixing base, a supporting sliding block is arranged in the concave limiting groove, and a concave locking groove is formed in the middle of the upper end of the supporting sliding block; a rotary adjusting piece is arranged on one side of the inner end face of the concave locking groove, and a threaded locking rod is arranged on the upper side of the outer end face of the rotary adjusting piece. When the pin wheel housing gear shaping device is actually used, under the corresponding arrangement state of the rotary connecting piece, the rotary connecting block, the U-shaped groove, the rotary adjusting piece, the locking rotary sleeve, the threaded locking rod and the rotary adjusting rod, the adjusting fixing block can be conveniently adjusted without any angle, so that the pin wheel housing gear shaping device can be conveniently adjusted according to the specification of pin wheel housing gear shaping; and meanwhile, under the corresponding arrangement state of the locking rotary sleeve, the threaded locking rod and the rotary adjusting rod, the adjusting fixing block can be conveniently locked and fixed through the locking rotary sleeve.
Owner:NINGBO ZHENHAI JINERTAI MASCH CO LTD

Method for gear shaping of a toothing, control program and gear shaping machine for carrying out the method

The invention relates to a method for gear shaping a tooth portion (55) on a workpiece (50) with a specified normal pitch (m n ), an action angle (a) and optionally a helix angle (b), wherein a gear shaping tool (40) moved in a stroke cycle with a specified stroke length (h) removes material from the workpiece in a plurality of working strokes in a rolling machining engagement, thereby forming a contact locus, wherein at least in a first plurality of strokes the contact locus on an arc of a circle at the center of the stroke forms an angle (g) with a tooth side line (57), the cotangent of which is smaller than or equal to the product of a constant 40, preferably 33, in particular 25, and a geometric / technological factor.
Owner:GLEASON PFAUTER MASCHFAB

A vertical gear shaping machine jig base

The utility model relates to tool fixture technical field, concretely relates to a vertical gear shaping machine clamp base, including base, electric cylinder, electric push rod, workstation and fixing device, fixing device includes fixed base, locating block, moving assembly, drive assembly and clamping assembly, fixed base is fixedly connected with the base, locating block is fixedly connected with the workstation, moving assembly sets up on the fixed base, drive assembly sets up on the fixed base, clamping assembly sets up on the workstation, in the clamping and fixing process to work piece, work piece is placed on the locating block of workstation, starts drive assembly, and drive assembly drives moving assembly to move on fixed base to the direction of the centre of the workstation, makes moving assembly drive clamping assembly move to the work piece direction, makes multiple clamping assemblies cooperate with each other, and clamps and fixes work piece, thereby automatically fixes work piece, and easy operation reduces the labor intensity of manual work.
Owner:CHONGQING CENTURY MINGWANG MASCH MFG CO LTD

Clamping device for gear shaping of inner gear ring

The clamping device for gear shaping of the inner gear ring comprises a separation bin, L-shaped supporting plates are arranged on the four side walls of the separation bin, a first supporting plate is transversely arranged on the top of each L-shaped supporting plate in a sliding mode, a vertical plate is arranged on the front side of the top of each first supporting plate, and a clamping plate is arranged on the top of each vertical plate. A fixing plate used for fixing the inner gear ring is arranged on the inner side face of each vertical plate in a liftable mode. According to the clamping device for gear shaping of the inner gear ring, the inner gear ring is fixed by driving the fixing plate, then gear shaping equipment is started to machine the inner gear ring, a large amount of scrap iron and cutting oil are generated in the machining process, the scrap iron and the cutting oil fall into the separation bin to be separated through the first guide plate, and after the scrap iron and the cutting oil are accumulated at a certain height on the filter screen, the scrap iron and the cutting oil are separated. Through cooperation of the driving push plate and the blocking plate, scrap iron flows into the collecting frame to be collected, machine halt for scrap iron cleaning is not needed, machining interruption is reduced, the overall production efficiency is improved, workpiece surface scratches or machining defects caused by the scrap iron are reduced, and the workpiece quality is improved.
Owner:WE-TRANSCEND SUZHOU PRECISION MASCH CO LTD