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Method for manufacturing high-vanadium, high-cobalt high speed steel

A manufacturing method and high-speed steel technology, which are applied in manufacturing tools, heat treatment process control, quenching agents, etc., can solve the problems of low yield of powder metallurgy materials, high price, low energy utilization rate, etc., to save process costs, reduce The effect of using price

Active Publication Date: 2008-04-02
BAOSHAN IRON & STEEL CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the process of powder metallurgy is quite complicated, including: melting, atomization, screening, mixed batch, packaging, cold isostatic pressing, hot isostatic pressing, hot forging or hot rolling, unpacking, milling, heat treatment and grinding, etc. Process (C. Spiegelhauer. "Industrial production of tool steels using the sprayforming technology". Proceedings of the 6th International Tooling Conference, Karlstad, Sweden, 10-13 September 2002: 1101~1108.)
During these processes, expensive investment in equipment such as hot isostatic pressing is required, and the size requirements of the atomization device are relatively large, and the yield of powder metallurgy materials is relatively low, and the energy utilization rate is not high. Therefore, the price of powder metallurgy high-speed steel quite expensive

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Adopt vacuum induction furnace to smelt high-vanadium high-cobalt high-speed steel master alloy, its chemical composition (wt%) is: C1.37, W7.35, Mo6.00, Cr4.39, V3.65, Co7.82; Liquid casting into a special refractory porous mold to obtain a master alloy bar that meets the size design.

[0036] Spray forming, the spray forming operation process is: according to the capacity and shape requirements of the spray forming intermediate frequency induction furnace, put the high vanadium, high cobalt high speed steel master alloy bar in the crucible according to the reasonable size, and apply the current for heating and remelting ;Keep at a temperature of about 150°C higher than the melting point for a period of time to make the temperature and composition of the melt uniform; then spray the melt with high-pressure nitrogen to atomize it into fine droplets, fly and deposit on the collecting substrate, and complete solidified and formed blocks. In the spraying process, a ring-h...

Embodiment 2

[0043] The straight shank twist drill in Example 1 was treated with AlTiN coating. Drilling material is 40Cr, hardness 210HB, thickness 30mm standard block. The results are shown in Table 1. During the drilling process, AlTiN-coated high-vanadium and high-cobalt high-speed steel straight-shank twist drills experienced cutting at different spindle speeds. The total stroke of the drill bit from cutting to failure reached 5.19 meters, far exceeding the general high-quality drill bit. Therefore, its cutting performance is very superior.

[0044] Table 1. Cutting test results of high-vanadium and high-cobalt high-speed steel straight shank twist drills treated with AlTiN coating

[0045] Drilling depth (mm)

Embodiment 3

[0047] 1. The high-vanadium high-cobalt high-speed steel master alloy is melted in a vacuum induction furnace, and its chemical composition (wt%) is:

[0048] C1.33, W7.15, Mo5.45, Cr4.40, V3.10, Co8.40, cast the alloy melt into a special refractory porous mold to obtain a master alloy bar that meets the size design.

[0049] 2. Spray forming. The spray forming operation process is: according to the size and shape requirements of the spray forming intermediate frequency induction furnace, the high vanadium and high cobalt high speed steel master alloy bar is placed in the crucible according to a reasonable size, and the electric current is applied for heating and remelting. Keep it at a temperature of about 140°C higher than the melting point for a period of time to make the temperature and composition of the melt uniform. Then spray the melt with high-pressure nitrogen to atomize it into fine droplets, fly and deposit on the collecting substrate, complete solidification and ...

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Abstract

The invention provides a manufacturing method of high-vanadium high-cobalt high-speed steel, wherein, the composition weight percent of the high-speed steel is as follows: 1.1 percent to 2.18 percent of C, 5.0 percent to 8.0 percent of W, 4.0 percent to 6.0 percent of Mo, 3.0 percent to 5.0 percent of Cr, 1.2 percent to 8.3 percent of V, 6.5 percent to 11.5 percent of Co and the rest, Fe; the process steps of the high-speed steel includes master alloy preparation, spray forming, hot forging, quench tempering treatment, turning, milling and grinding or TiN / AlTiN coating treatment. The invention omits working procedures such as powder sieving, blending, encapsulation and cold and hot isostatic pressing, etc. and does not need costly equipment investment; moreover, the performance of the invention reaches to or even exceeds that of powder high-speed steel, thereby saving process cost and reducing the applied cost of the high-speed steel. The invention can be widely used in various cutters such as cutting tools for making difficult-to-machining material, and is particularly suitable to make cutters with quick-cutting, high hot hardness and long service life such as large-size broaching tool, gear shaver, hob and gear shaping tool for machining gear and various milling cutters used in digital control machine tool, etc.; moreover, the invention also can be used in making mould, etc.

Description

technical field [0001] The invention relates to a method for manufacturing ultra-high-alloyed high-speed steel, in particular to a method for manufacturing high-vanadium and high-cobalt high-speed steel, so as to produce cutting tools used in different occasions. Background technique [0002] High vanadium and high cobalt high speed steel is a kind of high alloy steel. People usually adopt powder metallurgy method to produce this kind of steel, such as the high-vanadium high-cobalt high-speed steel disclosed in Chinese Patent Publication No. CN1087358C and CN1156595C, which has uniform structure, no macro-segregation, dispersed carbide and no directionality. It has both toughness and wear resistance, and is widely used in the manufacture of cutting tools for difficult-to-machine materials. It is especially suitable for making tools that require high-speed cutting, high thermal hardness, and long life, such as large broaches, shaving knives, and hobs for processing gears. Ge...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/30B22D17/00C21D1/28C21D8/00B21J1/06C21D1/18C21D11/00C21D1/607C23F17/00
Inventor 周灿栋祝新发樊俊飞许辉乐海荣陈顺民
Owner BAOSHAN IRON & STEEL CO LTD
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