The invention discloses a hypoid gear digital design method and
system, and is applied to the technical field of gear design and manufacturing. The method comprises the following steps that according to initial design parameters, gear blank parameters, large wheel forming method
machining parameters and small wheel cutter inclination method
machining parameters of the hypoid gear pair are solved; based on a gear
machining principle and a space meshing principle, establishing a large
gear tooth surface equation and a small
gear tooth surface equation, determining a theoretical boundary of a rotary projection
tooth surface, and dividing discrete grid nodes; constructing an objective function for iterative solution to obtain
tooth surface discrete
point cloud data; constructing a cubic spline curve, and reconstructing a
tooth surface spline surface; and establishing a gear blank
solid model,
cutting the gear blank by utilizing the reconstructed tooth surface through Boolean operation, and generating a hypoid gear three-dimensional
solid model. According to the method, the defects that in a traditional design method, design and modeling
simulation are separated, and manual optimization iteration efficiency is low are overcome, and the design efficiency is greatly improved through a full-automatic modeling process and rapid design optimization response.