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762results about How to "High shape accuracy" patented technology

Method for compensating rebounding error of automobile cover panel based on numerical simulation

The invention discloses a method for compensating a rebounding error of an automobile cover panel based on numerical simulation. The method comprises the following steps of: constructing an ideal model of a stamping part in a computer, acquiring a finite element model of an original stamping die on the basis of the ideal model of the stamping part by a numerical simulation technology, and performing small-equidistance offsetting on the finite element model of the original stamping die to acquire the finite element model of a new die; stamping and forming the two dies and simulating the rebounding by the numerical simulation technology, and exporting grid data for rebounding analysis; and performing discrete Fourier transform on the grid data of the stamping part, which does not rebound, of the two dies, and the grid data of the stamping part, which rebounds, of the two dies respectively, and calculating a die molded surface which is subjected to compensation and correction by using a frequency domain transfer function concept of a linear system to acquire a computer-aided design (CAD) molded surface of the ideal die corresponding to an ideal stamping part. By performing numerical simulation of rebounding compensation on the die molded surface, a correction die size which can eliminate a geometric error caused by the rebounding of a workpiece can be obtained to ensure that the stamping part with high shape accuracy is obtained.
Owner:JIMEI UNIV

Thermoforming, hole-punching and edge-cutting integrated technique and mold of high-duty steel part

The invention provides hot-forming, punching and edge-cutting integral technology and a hot-forming, punching and edge-cutting integral die for high strength steel parts. The integral technology comprises the following steps: arranging an edge-cutting and punching tool on a hot-forming die of the high strength steel parts; placing high strength steel plate materials which is heated to be completely austenized into the hot-forming die for punching before hot stamping forming of the high strength steel plate materials; utilizing the edge-cutting and punching tool on the hot-forming die to perform edge-cutting and punching operations on workpieces subjected to stamping after the hot-forming die is closed; cooling the hot-forming die after the operations are over; and utilizing die components which contact formed parts to quench the formed parts. The integral die comprises a forming convex die, a forming concave die, an upper punching tool, a lower punching tool, an upper edge-cutting tool and a lower edge-cutting tool. The integral technology and the integral die reduce the production cost of the hot-formed parts, and shorten the production period of the hot-formed parts; and the hot-formed parts have high edge-cutting and punching quality and high dimension precision and shape precision.
Owner:SHANDONG UNIV

Metal part manufacturing system and method adopting micro-casting-forging and milling-grinding in-situ composite

The invention belongs to the field of metal part manufacturing, and particularly discloses a metal part manufacturing system and method adopting the micro-casting-forging and milling-grinding in-situcomposite. The system involves a micro-casting-forging module, a milling module, a five-axis linkage workbench and a control device, wherein the micro-casting-forging module is connected with the milling module and comprises a fusion deposition sub-module and a roller-pressing rolling sub-module, the five-axis linkage workbench is positioned below the micro-casting-forging module and the milling module, and is used for containing metal parts to be formed, and the control device is connected with the fusion deposition sub-module, the roller-pressing rolling sub-module, the milling module and the five-axis linkage workbench. According to the system and method, micro-casting-forging and a milling process are composited to process and manufacture the metal parts, so that the problems that whenthe metal parts are made through the additive manufacturing, the structure is not uniform, the deformation is serious, the residual stress is large, the structure performance is poor, and the surfacequality is poor are solved, and the system and method is especially suitable for processing a high-performance complicated special-shaped element.
Owner:HUAZHONG UNIV OF SCI & TECH

Metal wire rod precision alignment cutting device and method

The invention discloses a metal wire rod precision alignment cutting device and a method. The device comprises a double-layer machine frame. A front end guiding tank, a revolving alignment tank, a traction mechanism, a back end guiding tank, a cutting mechanism and a machinery sizing mechanism are arranged on the top portion of the double-layer machine frame. The revolving alignment tank comprises a revolving alignment straight tank support seat, an alignment guiding tank, a plurality of alignment modules and a protection cover. The traction mechanism comprises a traction mechanism support seat, a servo motor, a driving friction wheel and a driven friction wheel. The cutting mechanism comprises a cutting wheel support frame, an air cylinder, a cutting wheel motor and a slice-shaped cutting wheel. The machinery sizing mechanism comprises a horizontal scale plate, a pressure sensor, an infrared transmitting sensor and an infrared receiving sensor. The method includes the steps that the metal wire rod enters the revolving alignment tank through a front end guiding rank. The metal wire rod is alignmented, tracted, cut and prepared and enters the next working circulation. The metal wire rod precision alignment cutting device and the method is high in automatic degree. The shape of the cut metal line segment and the size precision are high. The cutting opening is smooth, free of deckle edge and free of splitting off. The metal wire rod precision alignment cutting device and the method are strong in practicality.
Owner:JINDUICHENG MOLYBDENUM CO LTD

Small-caliber non-spherical permanent magnet magnetorheological polishing processing machine tool

The invention discloses a small-caliber non-spherical permanent magnet magnetorheological polishing processing machine tool, which belongs to the technical field of grinding-polishing processing, and is used for solving the problem that the shape and size accuracy requirements of a processed part cannot be met since each position of a small-caliber non-spherical curved surface to be processed cannot be contacted during processing of workpieces with the conventional polishing processing equipment. A workbench is arranged on an X axis linear unit of an XY precision movable platform; an organ protection cover is arranged between the edge of the workbench and a cover plate; a workpiece main shaft is arranged on the workbench through a workpiece main shaft bracket; a Z axis linear unit is arranged on a portal frame; a revolving table is arranged on the Z axis linear unit through a right-angle connecting frame; the shaft end of a rotating shaft in the revolving table is connected with a polishing head main shaft bracket through a two-dimensional precision fine adjustment displacement table; and the polishing head main shaft bracket has a certain inclination angle, so that an included angle between a polishing head main shaft on the polishing head main shaft bracket and a horizontal plane is 40-45 degrees. The machine tool is suitable for ultra-precision polishing processing of high-accuracy small-caliber non-spherical parts.
Owner:HARBIN INST OF TECH

Method for improving shape accuracy and processing efficiency of off-axis aspheric mirror

The invention belongs to the technical field of optical device manufacturing and relates to a method for improving shape accuracy and processing efficiency of an off-axis aspheric mirror, comprising the following steps: (1) designing a rotary aspheric surface as well as a primary and secondary consubstantial structure for the primary body according to the size and the dimension of the off-axis aspheric mirror to be processed, i.e. a secondary body, and determining the amount of the off-axis aspheric secondary bodies to be processed at one time; (2) disposing through holes on a primary body blank piece; (3) placing all secondary body blank pieces into the through holes and fixing on a lathe after integrating into a cylindrical integrated work piece, and processing a spherical surface closest to the rotary aspheric surface on the integrated work piece; (4) generating a processing path of cutting tools based on the shape of the rotary aspheric surface, reprocessing the spherical surface by utilizing an ultra-precision lathe and carrying out form error analysis and compensating processing according to the measured integrated rotary aspheric surface shape. The provided method is simpleand easy to realize, has the advantages of high-efficiency, easy detachability and high shape accuracy and can realize high-efficient processing on an off-axis aspheric surface with high shape accuracy.
Owner:TIANJIN UNIV

Micro semi-ring female die array-mode lapping and polishing method and device

Disclosed is a micro semi-ring female die array-mode lapping and polishing method. The method includes the following steps that (1) a high-uniformity ultra-precise lapping and polishing die is manufactured, the upper end of a tool connecting rod is connected with a micro ultrasonic generator, the lower end of the tool connecting rod is connected with a positioning substrate, array apertures are formed in the positioning substrate, the size of the apertures is smaller than the diameter of precise spheres, spaces between the apertures and the precise spheres are filled with a binder, and part of the spheres is embedded into the apertures; and (2) the space between the high-uniformity ultra-precise lapping and polishing die and a substrate slice is filled with lapping and polishing liquid, the granularity of abrasive grains in the lapping and polishing liquid is nanoscale, the lapping and polishing die performs high-frequency micro ultrasonic vibration in the micro distance on the substrate slice, the ultrasonic vibration excites the abrasive grains in the lapping and polishing liquid to impact on the substrate slice at high speed, the lapping and polishing die performs feed movement downwards at set speed in the Z direction, and material removal of a micro semi-ring female die array is achieved. The invention further provides a micro semi-ring female die array-mode lapping and polishing device. The micro semi-ring female die array-mode lapping and polishing method and device can achieve the lapping and polishing effects of high efficiency, shape accuracy, shape uniformity and surface quality and low surface roughness.
Owner:ZHEJIANG UNIV OF TECH

Rack and production method thereof

A light-weight structure capable of sufficiently ensuring any of the width size, strength and rigidity of a rack tooth (10), and a production method thereof. A rack tooth (10) is formed by plastic working on one side surface in the radial direction of a part in the axial direction of a sectionally circular rod unit (9). The radius of curvature of the section shape of a portion deviated in the circumferential direction from a rack-tooth (10) forming portion is set to be larger than the radius of curvature of the section shape of an outer circumferential surface of the remaining part in the axial direction of the rod unit (9). For this purpose, as shown by (A)->(B), the part in the axial direction and the remaining part in the circumferential direction are formed into a partially cylindrical surface portion (17) having a radius of curvature larger than that of the outer circumferential surface of a material (13) while a portion in the axial direction of the material (13) and a portion in the circumferential direction are being crushed, thereby defining an intermediate material (20).Then, as shown by (C)->(D), the above rack tooth (10) is formed at a portion in the axial direction ofthe intermediate material (20) and a portion in the circumferential direction. Finally, as shown by (E)->(F), it is subjected to sizing to complete a rack (8).
Owner:NSK LTD

Pressing and mounting device for pressing and mounting thin-wall sleeve

The invention relates to a device for pressing and mounting a thin-wall sleeve, which can solve the problem that the thin-wall sleeve is difficult to press and mount. The device comprises a press head, a basic shaft, a sliding sleeve, an upper floating retention sleeve, a lower floating retention sleeve, a copper sleeve and the like. The upper end face of the basic shaft is provided with a flange plate which is coaxially connected on a fixed fixture block by screws, an annular clamping groove of the fixed fixture block is clamped and hooped on a shaft journal at the upper part of the upper floating retention sleeve, the lower floating retention sleeve is coaxially positioned at the lower part of the upper floating retention sleeve, the upper floating retention sleeve and the lower floating retention sleeve are connected into a whole by the nuts of the retention sleeves, and the copper sleeve is sleeved and arranged on the lower floating retention sleeve. The sliding sleeve is arranged in the upper floating retention sleeve and the lower floating retention sleeve, and the middle part of the external diameter of the sliding sleeve is provided with a piston ring; and the lower half section of the sliding sleeve is provided with a solid shaft, and the end face of the solid shaft is provided with three centripetal tapered wedge T-shaped grooves which are uniformly distributed along a circumferential direction. The device has simple structure and convenient operation and can carry out pressing and mounting motions as long as the thin-wall sleeve is sleeved into the press head and a jack catch of a control button extends out, so that the parts of the thin-wall sleeve obtain higher pressing and mounting accuracy, and the effective guarantee is provided for enhancing the quality of a class of cylinder body.
Owner:ANHUI JIANGHUAI AUTOMOBILE GRP CORP LTD

Diamond grinding wheel of elliptical working face and mutual wear forming and trimming method thereof

The invention discloses a diamond grinding wheel of an elliptical working face and a mutual wear forming and trimming method thereof. The profile of an axial section of a working face of the diamond grinding wheel is an elliptical arc profile; an end face of the diamond grinding wheel is an elliptical face; in the method, a diamond grinding wheel tool travels from left to right to a top point of an elliptical arc at a first starting point outside one side of a silicon carbide grinding stone along an elliptical arc traveling path, is then lifted along a first circular arc tangential to the top point and with a radius of more than 2mm, next travels from right to left to the top point of the elliptical arc from a second starting point outside the other side of the grinding stone along the elliptical arc traveling path and is lifted along a second circular arc tangential to the top point and with a radius of more than 2 mm. Compared with the conventional circular face diamond grinding wheel, the elliptical face diamond grinding wheel has the advantages that: a flatter grinding wheel elliptical working face and a workpiece curved surface can be used for complexing to grind, the number of effective grinding particles is increased, and the surface quality and the shape accuracy of curved surface grinding are improved.
Owner:SOUTH CHINA UNIV OF TECH

Integral forming method of weldless axle housing of heavy truck

ActiveCN103252404AReasonable distribution of wall thicknessIncreased strength and rigidityHousing FirstTruck
The invention discloses an integral forming method of a weldless axle housing of a heavy truck. According to the method, reversed central spindle necking is carried out on two sides of the axle housing first, then hydro-bugling is carried out on the middle of the axle housing to obtain a bulging tube blank with sizes of two sides of the axis different, and then necking is carried out on two ends of the axle housing to obtain a preformed tube blank; ends of the preformed tube blank are sealed by a left pressure head and a right pressure head of a die and liquid is filled in the axle housing on a four-way hydraulic machine, integral press-forming is carried out on the preformed tube blank from the upper side, the lower side, the front side and the back side through an upper module, a lower module, a front module and a back module to obtain an axle housing tube fitting, a hemispherical rear oil cap is arranged on the rear side of an axle package part, and the front side of the axle package part is a plane; a round hole is punched in the front side of the axle package, the rear oil cap is reshaped with a stamping die, and then an axle housing workpiece is obtained. The heavy truck axle housing manufactured with the method is weldless, high in strength and rigidity, high in shape accuracy, good in wall thickness distribution, and low in manufacturing cost. Compared with a traditional hydro-bugling technique, the method has the advantages that liquid pressure needed in a manufacturing process is reduced by more than 60% and the tonnage of forming equipment is reduced by more than 50%.
Owner:QINHUANGDAO TONGQIAO TECH CO LTD

Method for controlling micro-medium wave rolling of hot-rolled strip steel at high precision

The invention discloses a method for controlling micro-medium wave rolling of hot-rolled strip steel at high precision. Under the condition that the change factor of the coiling tension and the cooling rate is considered, according to different rolling process states where the strip steel is located, in combination with the real-time speed and the real-time temperature, the full-length flatness target value of the strip steel is subjected to real-time dynamic compensation control, the micro-medium wave control precision of the full-length strip steel is improved, and micro-medium wave rollingof the strip steel is controlled at high precision. According to a finish-rolled plate shape control model established with the method, under the condition that the change factor of the coiling tension and the cooling rate is considered, according to the different rolling process states where the strip steel is located, in combination with the real-time speed and the real-time temperature, the full-length target flatness of the strip steel is subjected to dynamic compensation correction, the full-length plate type of the strip steel is dynamically controlled, the full-length plate shape precision of the strip steel is greatly improved, and micro-medium wave rolling of the strip steel is controlled at high precision. The method is high in precision, free of cost and suitable for rolling control of the strip steel of various specifications and varieties.
Owner:武汉钢铁有限公司

Manufacturing method of liquid ejection head

A manufacturing method of a liquid ejection head including an ejection outlet forming member provided with an ejection outlet for ejecting liquid and a flow passage communicating with the ejection outlet is constituted by the steps of: preparing a substrate on which a flow passage wall forming member for forming a part of a wall of the flow passage and a solid layer having a shape of a part of the flow passage contact each other, wherein the flow passage wall forming member has a height, from a surface of the substrate, substantially equal to that of the solid layer; providing a first layer, on the solid layer and the flow passage wall forming member, formed of a negative photosensitive resin material for forming another part of the wall of the flow passage; exposing to light a portion of the first layer correspondingly to the another part of the wall of the flow passage; providing a second layer, on the exposed first layer, formed of a negative photosensitive resin material to constitute the ejection outlet forming member; exposing to light a portion of the second layer correspondingly to the ejection outlet forming member; and forming the ejection outlet and another part of the flow passage by removing unexposed portions of the first layer and the second layer.
Owner:CANON KK
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