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374results about How to "Improve tissue performance" patented technology

Selective laser melting forming molten bath real-time monitoring device and monitoring method

The invention relates to a selective laser melting forming molten bath real-time monitoring device and a monitoring method, and belongs to the technical field of 3D printing additive manufacturing. The selective laser melting forming molten bath real-time monitoring device and the monitoring method can monitor the molten bath temperature, the shape and the area in the SLM forming process in real time, conduct online assessment on the forming precision and the laser power and feed back the result. According to the adopted technical scheme, a melting forming laser system and a pulsed laser are arranged on the top of a forming cavity, a piece of transparent glass is arranged in the center of the top of the forming cavity, a laser lens tube is arranged above the transparent glass, and the pulsed laser is connected with the laser lens tube through an optical fiber. A lifting frame is arranged in the forming cavity, lifting mechanisms are arranged on the two sides of the lifting frame, and cameras are arranged at the bottom of the lifting frame in the mode of different angles. The melting forming laser system, the pulsed laser, the lifting mechanisms and the cameras are connected with a master control system. The selective laser melting forming molten bath real-time monitoring device and the monitoring method are widely used for real-time monitoring of a selective laser melting forming molten bath.
Owner:山西阳宸中北科技有限公司

Metal part manufacturing system and method adopting micro-casting-forging and milling-grinding in-situ composite

The invention belongs to the field of metal part manufacturing, and particularly discloses a metal part manufacturing system and method adopting the micro-casting-forging and milling-grinding in-situcomposite. The system involves a micro-casting-forging module, a milling module, a five-axis linkage workbench and a control device, wherein the micro-casting-forging module is connected with the milling module and comprises a fusion deposition sub-module and a roller-pressing rolling sub-module, the five-axis linkage workbench is positioned below the micro-casting-forging module and the milling module, and is used for containing metal parts to be formed, and the control device is connected with the fusion deposition sub-module, the roller-pressing rolling sub-module, the milling module and the five-axis linkage workbench. According to the system and method, micro-casting-forging and a milling process are composited to process and manufacture the metal parts, so that the problems that whenthe metal parts are made through the additive manufacturing, the structure is not uniform, the deformation is serious, the residual stress is large, the structure performance is poor, and the surfacequality is poor are solved, and the system and method is especially suitable for processing a high-performance complicated special-shaped element.
Owner:HUAZHONG UNIV OF SCI & TECH

Cold ring rolling forming method for double-flute section ring

The invention relates to a cold ring rolling forming method for a double-flute section ring. The method comprises the following implementation steps of: (1) preforming, namely uniformly heating a bar section to the forging temperature from room temperature; upsetting, punching and punching wad to form a ring roughcast used for ring rolling; and designing the size of the ring roughcast; (2) roll pass design; and (3) ring rolling forming by using a ring rolling machine, wherein a core roll stops feeding and a ring rolling process is finished when the outside diameter of an obtained double-flute section ring is measured to reach a predetermined value; and the ring roughcast finally forms the double-flute section ring in a predetermined size. In the method, the double-flute section ring is produced by adopting a cold ring rolling process; the double-flute section ring is formed through continuous local plastic deformation of a rectangular section ring by reasonably designing the ring roughcast, ring rolling pass and forming parameters; and therefore, the consumption of raw materials and processing time are reduced, metal streamline distribution and organization properties of the ring are improved, work efficiency and product quality are improved, and production cost is reduced.
Owner:WUHAN UNIV OF TECH +1

Automatic additive manufacturing method and device for robot plasma arc double-cooled filler rod

The invention discloses an automatic additive manufacturing method and device for a robot plasma arc double-cooled filler rod. The device comprises a working platform, a base plate, a plasma welding gun, two wire feeding nozzles, clamps of the wire feeding nozzles, two wire feeders, a twin-wire coordination controller, a robot control cabinet and the like. The method mainly includes the steps thatthe two wire feeders are adopted to feed cold wire materials, and the robot control cabinet and the twin-wire coordination controller are in communication so as to control the two wire feeders to achieve synchronous or alternate feeding; and meanwhile the control cabinet controls a welding machine to achieve synchronization of wire feeding and arc ignition. By adoption of the device, plasma arc additive manufacturing of the double-cooled filler rod made of the same wire material and different types of the wire materials can be achieved by controlling different wire feeding signals by a robotand further changing the varieties and textures of the wire materials. By means of the method and device, plasma arc additive manufacturing of the same type of the double-cooled filler rod made of carbon steel, stainless steel and the like is realized, and the additive manufacturing efficiency is doubled compared with a single-wire mode. Plasma arc additive manufacturing of the double-cooled filler rod different from welding wires can further be realized, and a novel composite material structural member which is low in cost and high in efficiency can be manufactured.
Owner:NANJING UNIV OF SCI & TECH

Three-dimensional surface shot peening jet electrodeposition manufacturing method and device

The invention provides a three-dimensional surface shot peening jet electrodeposition manufacturing method and device. According to the manufacturing method and device, a deposition solution and hard particles are mixed and deposit on a conductive substrate in a spraying manner, so that the rapid manufacturing technology of electrodeposition is realized, the growth rate of grains in the electrodeposition process is slowed down, the purpose of refining the grains is reached, and the quality of a deposition layer is dramatically improved; with combination of the shot peening strengthening technology and the electrodeposition technology, the defects of loose texture, pockmarks, pits and the like of the deposition layer caused by single electrodeposited cathode hydrogen evolution and impurity adhesion can be effectively overcome, and the hardness and the compactness of the deposition layer are improved; meanwhile, by introducing a five-axis linkage numerical control machining system, processing formation of a three-dimensional space can be realized, and the uniformity and the shape accuracy of the deposition layer are improved; and the technology can be widely applied to production of noble metal devices and parts in complex shapes and can also be used for surface rapid coat-plating, a strengthening technology and the like.
Owner:JIANGSU UNIV

Preparation method of high-temperature-resistant low-resistivity lithium ion battery diaphragm

The invention relates to a preparation method of a high-temperature-resistant low-resistivity lithium ion battery diaphragm and belongs to the technical field of battery diaphragms. The high-temperature-resistant low-resistivity lithium ion battery diaphragm comprises a base film and a coating slurry layer applied to one lateral end surface or two lateral end surfaces of the base film, the coating slurry layer is made of ceramic slurry or graphene-modified ceramic slurry, and the coating slurry layer on at least one of the two lateral end surfaces of the base film is made from graphene-modified ceramic slurry; the preparation of the diaphragm comprises the steps of preparing graphene-modified ceramic slurry, pretreating a base film and coating and drying; sodium polyacrylate, ammonia water, alcohol, graphene and waterborne acrylic emulsion as well as sodium carboxymethyl cellulose solution are added in sequence during preparation of the graphene-modified ceramic slurry, the slurry that is obtained has stable properties and is as advantageous as the ceramic slurry and graphene material, a battery diaphragm with the base film coated with the slurry has low shrinkage and high safety, battery charging speed is high, and the diaphragm is suitable the industries requiring high-temperature operation and quick-charge batteries, such as electric vehicles.
Owner:HEBEI GELLEC NEW ENERGY MATERIAL SCI&TECHNOLOY CO LTD

Metal diaphragm storage box made of carbon-fiber composite materials and manufacturing method thereof

ActiveCN103437913ASimple structureGood manufacturing processRocket engine plantsCarbon fiber compositeFlange
The invention provides a metal diaphragm storage box made of carbon-fiber composite materials and a manufacturing method thereof. The metal diaphragm storage box comprises a liner 1 and a metal diaphragm 2 and also comprises an insulating layer 3 and a carbon-fiber composite material layer 4, wherein the liner 1 comprises an upper flange 11, an upper hemisphere 12, a connecting ring 13, a lower hemisphere 14 and a lower flange 15; the upper hemisphere 12 and the lower hemisphere 14 are connected by the connecting ring 13; the upper flange 11 is connected with the upper hemisphere 12; the lower flange 15 is connected with the lower hemisphere 14; the metal diaphragm 2 is butted with the connecting ring 13; the outer surface of the liner 1 is coated with the insulating layer 3; the outer surface of the insulating layer 3 is wound with the carbon-fiber composite material layer 4, and is connected with the carbon-fiber composite material layer 4 in a bonding manner. The metal diaphragm storage box provided by the invention has the advantages that the problems of large weight and low structure efficiency of the metal diaphragm storage box are solved, the light-weight design of the metal diaphragm storage box is realized, the cost is reduced and the performance of a product is improved.
Owner:SHANGHAI INST OF SPACE PROPULSION

3D print head

The invention discloses a 3D print head. The 3D print head is characterized by comprising an ultrasonic transducer, an ultrasonic amplitude transformer and an ultrasonic welding rod. The ultrasonic transducer is connected with the ultrasonic amplitude transformer, the ultrasonic welding rod is connected with the ultrasonic amplitude transformer, the ultrasonic welding rod is provided with a through hole which is used for conveying a printing material, the through hole extends to the end portion of the ultrasonic welding rod, and a fusing device which is used for heating the printing material into a molten state is also arranged. According to the 3D print head, the ultrasonic transducer and the ultrasonic amplitude transformer generate and amplify ultrasonic vibration, the bottom of the ultrasonic welding rod makes direct contact with the molten material, the ultrasonic vibration is transmitted into the molten material, when the metal printing material is printed in a vacuum or protective atmosphere, the molten metal makes contact with a printed workpiece, an upper metal layer is connected with a lower metal layer, under the ultrasonic vibration environment, structure grains are refined, pores, cracks, incomplete fusion and other defects are reduced, the structure performance is improved, the combination strength between the layers is improved, and the printing quality is further improved.
Owner:WUHAN UNIV OF TECH

Lost foam casting production low-carbon steel upper core disc and impact seat processing method

The invention discloses a lost foam casting production low-carbon steel upper core disc and impact seat processing method. The method comprises the following steps: making foam polystyrene EPS into a foaming member, which has the same shape as a cast and is a little bigger than the cast; painting a plurality of fireproof coatings on the surface of the foaming member, placing the foaming member in non-adhesive moulding sands, carrying out casting on the foaming member, wherein during the casting process, the foam polystyrene EPS foaming member is burnt and gasified under the assistance of vacummizing and vibration during the casting process, and finally the molten liquid replaces the foaming member as the cast. The lost foam technology is used to manufacture upper core disc and impact seat, is capable of reducing the metal tissue defects and improving the compactness and anti-fatigue strength of metals, moreover has the advantages of high precision in size, reducing on cleanness, reduced processing time, compact tissue of products, suitability for massive production, and high automation, can greatly improve the operation environment, and has greater advantages and a vaster prospect, compared to the conventional manufacture technology of upper core disc and impact seat.
Owner:XIANGTAN SANTAI MACHINERY MFG

Control method for bearing steel network carbides and banded carbides and bearing steel

ActiveCN105648170AReduce formation effectReduce the formation effect of bearing steel network carbides and banded carbides Significant formation effectTemperature controlCarbide
The invention discloses a control method for bearing steel network carbides and banded carbides and bearing steel. The temperature of a finishing pass during hot rolling of the bearing steel is controlled to be within the range of 830 to 870 DEG C, and a large number of carbides are prevented from being separated out; then cooling equipment is utilized for performing water cooling on eventually rolled bar materials, the temperature of the bar materials is made to rapidly pass through the temperature range being 700 to 850 DEG C, the carbides are forcefully inhibited from being separated out, and the proportion of cementite in pearlite is increased; and meanwhile, the temperature of the bar materials after water cooling is controlled to be 600 DEG C to 650 DEG C, and a bainite or martensite structure is prevented from being generated. Production proves that the effect on reducing formation of the bearing steel network carbides and banded carbides is remarkable through the method, the grade of the network carbides in the bearing steel is decreased to the second grade or third grade from above third grade in GB/T18254 and the metallographic phase form of the carbides is a semi-net shape or a mass point shape, and the grade of the banded carbides in the bearing steel reaches the first grade in GB/T18254.
Owner:SUZHOU SUXIN SPECIAL STEEL +2

Additive manufacturing method and device for large metal part

The invention belongs to the field of additive manufacturing, and specifically discloses an additive manufacturing method and device for a large metal part. Firstly, the additive manufacturing technology is used, slice processing is performed according to a data model of the part, then contour data of all layers are extracted, a deposition path of a contour is generated, a metal cavity having a certain thickness and depth is manufactured on a substrate, smelted metal is injected into the metal cavity, after the smelted metal is in the solidification or semi-solidification state, the part is rolled and processed, deposition of a new metal cavity in the part is continuously carried out, and the above steps are continuously executed until the overall part is completed. The additive manufacturing method and device solve the defects that a current large-scale metal part wholly adopts the additive manufacturing process so that the efficiency can be insufficient and cracking can be easy, thecasting process is adopted so that defects such as contraction and shrinkage can exist, the shortcoming that the process is complicated and the cycle is too long and the shortcoming that the forging process is adopted so that a forging press can have the tonnage limit and the cycle can be too long, and the high-performance metal parts can be quickly manufactured with low cost.
Owner:HUAZHONG UNIV OF SCI & TECH

Bionic coupling cast iron guide rail and manufacturing method thereof and regeneration method of waste machine tool guide rail

The invention relates to a bionic cast iron guide rail and a manufacturing method of the bionic cast iron guide rail and a regeneration method of a waste machine tool guide rail. The cast iron guide rail is composed of a guide rail main body and a surface structure refining layer of the guide rail main body. Nanoscale martensite units are distributed on the surface structure refining layer. The manufacturing method of the cast iron guide rail and the regeneration method of the waste machine tool guide rail mainly comprise the following steps of obtaining the surface structure refining layer by using high-frequency electric pulses to process the guide rail, and manufacturing the nanoscale martensite units on the surface structure refining layer by the adoption of laser fusing method. The units and a guide rail parent together form a bionic coupling area which is soft and hard and resembles a living body structure, the units function as firm pile screws or reinforcing ribs which are additionally arranged on the surface layer of the guide rail, and parent materials surround the units and enable the unit to be connected into a whole so as to enable local peak values of the surface of the guide rail to be dispersed and stress of the guide rail to be even. The bionic cast iron guide rail has superior mechanic property and fatigue and abrasion resistant performance.
Owner:JILIN UNIV

Roll forming method of 4340 H steel E-shaped ring forging

The invention discloses a roll forming method of a 4340 H steel E-shaped ring forging, which is provided for guaranteeing a forming size of the E-shaped ring forging and preventing the defects of folding, offset, insufficient filling and the like. The method comprises processing steps as follows: a 4340 H steel bar material which is subjected to blanking according to specification is heated to a forging temperature ranging from 1,100 DEG C to 1,140 DEG C and is upset and punched to obtain a primary ring blank on a press machine; then, the primary ring blank is heated to a forging temperature ranging from 1,120 DEG C to 1,160 DEG C and is subjected to inner-bore material gathering to obtain a secondary ring blank on a ring rolling machine; and the secondary ring blank is placed in the ring rolling machine equipped with a main roller die for roll forming after the secondary ring blank is heated to a forging temperature ranging from 1,140 DEG C to 1,200 DEG C, the deformation is larger than or equal to 45%, and the E-shaped ring forging is obtained. The E-shaped ring forging is subjected to quenching and high-temperature tempering thermal treatment after forged, the quenching is that the E-shaped ring forging is heated to 860 DEG C and is subjected to oil cooling after thermal insulation, and the high-temperature tempering is that the E-shaped ring forging is heated to 590 DEG C and is subjected to air cooling after thermal insulation. The forging is mainly used for the field of wind power and mining machinery and the like.
Owner:GUIZHOU ANDA AVIATION FORGING
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