276results about How to "Low dilution rate" patented technology

The invention belongs to the field of material surface engineering and more particularly relates to a method for carrying out cladding on a high-hardness wear-resistant anti-corrosion nickel-based alloy material on a metal substrate E in a large area by applying a laser cladding technology, solving the problem of cracks generated in the laser cladding process of the high-hardness wear-resistant nickel-based alloy, in particular the cladding defects, such as cracks with the thickness of more than 1mm, pores and the like during large-area cladding. According to the invention, the high-hardness nickel-based alloy powder material is cladded on the surface of the metal substrate in the large area to form a high-hardness wear-resistant anti-corrosion nickel-based alloy coating by applying the laser cladding technology and adopting a scientific and reasonable process method. According to the method disclosed by the invention, stability and consistency of laser cladding are foundationally ensured, defects, such as cracks, pores, impurities can be prevented from generating, heat affected regions of the substrate are reduced, dilution rate is reduced, the high-wear-resistance anticorrosion nickel-based alloy coating with firm metallurgical bonding and fine and compact grains is obtained and has the hardness reaching 58-63HRC, and the service life of the processed workpiece can be prolonged by more than 1-2 times.

The invention relates to a gas shielded welding method and device of a narrow gap or a super-narrow gap impulse jet current consumable electrode controlled by electromagnetic of the heavy section part with middle and high strength. The invention uses a magnetic coil (3) to provide excitation current processed by an excitation source, which can generate an extra magnetic field. Under the conditions of narrow gap or super-narrow gap, high feed rate, fused drop spray transfer and impulse welding current, the process of the gas shielded welding of the rotating jet current consumable electrode with high-melting frequency pulse that is controlled by the electromagnetic for the heavy section part with middle and high strength can be realized. The device of the invention comprises the excitation source, excitation equipment, auxiliary equipment and a water cooling system. The excitation equipment is the magnetic coil (3) with or without a conducting core (5). The excitation equipment is fixed on a welding burner (6), which is positioned above a work piece (9). The excitation current provided by the excitation source (10) produces stationary or time-varying electromagnetic mixing magnetic field that has the combination control over the processes of arc welding, wire burn-off, drop transfer, melting bath flow and welding line coagulation, which finally forms the welding line of good quality.

The invention discloses iron-based amorphous powder for wear-resisting and corrosion-resisting coating and a preparation method thereof, and belongs to the technical field of surface engineering. Iron-based amorphous alloy coating adopts iron as a main component, and also comprises amorphous phase (in at least 30 percent by volume), and the representation formula of all elements in percentage by weight is FeaCrbNicSidBeMnfCgMohNbiCujCokRel. The powder is prepared through direct ball-milling mixing in proportion of all components according to the required weight ratio. The powder can be used for not only laser cladding but also thermal spraying technology, mixed powder is melt by high-energy density laser beams, an iron-based amorphous or amorphous composite cladding layer is formed on the outer surface of a matrix, the cladding layer has the characteristics of higher wear and collision resistance, the dilution rate is low, the wear-resisting and collision-resisting service lives of a petroleum drill rod, an air compressor screw rod, a roller, a water-cooled wall pipe and an economizer pipe are remarkably prolonged, the process is simpler, and the manufacturing cost is low.

The invention discloses a tool for strengthening a blade through the laser cladding technology. The tool comprises a tool body and a handle. The position of a cutting edge line of the tool body is provided with a cladding layer in a cladding manner, wherein the cladding layer is formed by abrasion-resisting hard alloy mixed powder. The hard alloy mixed powder is formed by mixing nickel-base alloy powder and tungsten carbide powder according to the proportion. By mass percent, the nickel-base alloy powder accounts for 40%-70%, and the tungsten carbide powder accounts for 30%-60%. The nickel-base alloy powder comprises, by mass percent, 18%-23% of Cr, 4%-7% of Fe, 2%-4.5% of Nb, 8%-11.5% of Mo, 0.2%-0.4% of Al, 1%-2.5% of Ti, 0.1%-0.6% of C, 0.2%-0.5% of Si, 0.2%-0.6% of Mn, 1.5%-2.5% of V and the balance Ni. The tool has the beneficial effects that the cladding layer and the tool body are in well metallurgy combination, the structure of the cladding layer is fine and uniform, and the dilution rate is low; after the tool body is sharpened, the hardness, sharpness, abrasion resistance and corrosion resistance of a blade part are greatly improved, cost is low, the hardness of the blade part is improved, and meanwhile tenacity cannot be reduced.

The invention discloses a method for performing laser cladding by using multiple lasers. The method comprises the following steps: performing oil-removing and cleaning treatment on the surface of a substrate by using acetone or alcohol; irradiating laser beams emitted by a first laser onto the surface of a specified position on the substrate to preheat the surface of the substrate; or directly turning to step 3 without preheating the substrate; irradiating laser beams emitted by a second or multiple lasers onto the surface of a specified position on the substrate to melt the surface of the substrate in order to form a molten pool on the surface of the substrate; feeding alloy powder into the molten pool on the substrate by using a powder feeder; and slowly cooling the surface of the substrate by using laser light emitted by a third laser or naturally cooling without using the laser to form a coating on the surface of the substrate in order to complete preparation. The method has the advantages of laser cladding efficiency, lower machining cost, good bonding of the substrate, convenience in operation and high automation degree.

The application provides a self-lubricating wear-resistant composite coating for a titanium alloy surface and a preparation method of the self-lubricating wear-resistant composite coating. The method comprises the following steps: mixing mixed alloy powder and a binding agent, and then coating on the titanium alloy surface to form a pre-paving coating, wherein the mixed alloy powder comprises the following components in percentage by weight: 59-62% of nickel, 18.5-21% of chromium, 5-8% of boron, 6.5-10% of silicon and 3-7% of hexagonal boron nitride. The pre-paving coating is irradiated by adopting laser beams so as to obtain the self-lubricating wear-resistant composite coating. The mixed alloy powder comprises nickel, chromium, boron and silicon with the contents and can take an excellent anti-wear effect; and meanwhile, the mixed alloy powder comprises a proper amount of h-BN, thus the frictional wear of the coating and the frictional wear between the coating and a mating plate can be reduced, and the high-temperature wear-resistance service life of a titanium alloy can be significantly prolonged. The self-lubricating wear-resistant composite coating provided by the application adopts a laser cladding technology, ensures that a coating micro-structure is fine and compact and can be firmly combined with a titanium alloy matrix, and can be used for significantly improving the comprehensive mechanical performance of the titanium alloy.

The invention discloses a novel resurfacing welding cored welding strip which consists of a steel tube circled by steel strips and drug powder wrapped in the steel tube, the steel strips comprises an upper steel strip and a lower steel strip which can be purchased in the market. The shape of the steel tube circled by steel strips is that the longitudinal cross section is long flat form or rectangle-like shape, the longitudinal length is determined at will, and the steel tube can be cut out at will or winded into a tray according to requirements. The transverse edges of the upper steel strip and the lower steel strip are connected at the upper steel strip side in a related joint form, and the drug powder is filled in the steel tube circled by the steel strips evenly with the filling rate being 20-80%. According to the different types of resurfacing metals, the content of alloy element in the resurfacing welding cored welding strip is different. The cored welding strip has simple production equipment and technique, and low production cost, thus overcoming the defect that alloy welding filament used for filament resurfacing welding is difficult to produce and the problems of large investment on production equipment, high production cost and expensive price in cored welding filament production.

The invention discloses a laser-cladding tungsten carbide ceramic particle reinforced metal-based coating. The coating comprises alloy powder; the alloy powder comprises tungsten powder and graphite with the mole ratio of 2:1 and further comprises reduced iron powder, chromium powder, nickel powder, boron powder, silicon powder and copper powder; further, the alloy powder preferentially comprises the following components in percentage by mass: 55-60% of tungsten powder, 7-9% of graphite, 23-30% of reduced iron powder, 0-3% of chromium powder, 2-6% of nickel powder, 0.3-1% of boron powder and 0.4-1% of silicon powder. The invention further discloses a processing method for the laser-cladding tungsten carbide ceramic particle reinforced metal-based coating. According to the invention, a tungsten carbide particle reinforcing phase for reinforcing the iron-based composite is successfully prepared through a laser cladding in-situ synthesis technology, and a transition layer is arranged between the coating and the matrix, so that atom binding between the coating and the matrix is realized and the bonding strength is relatively high.

The invention discloses a surfacing welding method for an abraded large roll shaft. The surfacing welding method is characterized by comprising the following steps that 1, preweld material analysis is carried out, preweld cleaning is carried out on the roll shaft, and preweld preparation is carried out; 2, after preweld preparation is finished, preweld preheating is carried out; 3, after preweld preheating is finished, automatic submerged arc welding is adopted for surfacing welding; 4, after surfacing welding is finished, welding slag is broken down, and postweld heat treatment is carried out; and 5, after heat treatment is finished, finally machining is carried out according to requirements. After the surfacing welding method is adopted, surfacing welding layer defects at the surfacing welding position are few, and the forming quality of a welding channel is good; the hardness of the surfacing welding position is distributed in a ladder manner from low to high from inside to outside, and the hardness of the outermost layer even ranges from 55 HRC to 60 HRC; the impact toughness and strength of the surfacing welding position are equal to those of the roll shaft and even exceed those of a base material by 1-2 times; the capacity for resisting spalling fatigue damage is high, the surfacing welding effect is remarkable, and the welding quality requirement can be completely met; and the whole surfacing welding process is easy to master and control, and good economical efficiency is achieved.

The invention discloses a powdered material used for preparing a high-temperature wear-resistant cladding layer and a preparation method thereof, belonging to the technical field of surface engineering. The powdered material comprises the following components by weight percent: 6-28% of TiB2, and the balance of Ni-Cr-Mo-Fe-Nb-B-Si-C alloy powder, wherein the Ni-Cr-Mo-Fe-Nb-B-Si-C alloy powder comprises the following ingredients by weight percent: 23-28% of Cr, 1-3% of Mo, 2-4% of Fe, 0.5-1% of Nb, 3-4.5% of B, 3.5-4.5% of Si, 0.5-1.3% of C and the balance of Ni. The preparation method comprises the steps of preparing powdered raw materials and mixed powder, and preparing the mixed powder to be the cladding layer used for the anti-abrasion treatment of a water cooling wall tube of a circulating fluidized bed boiler, or used for the anti-abrasion treatment of mill exhausters in a thermal power plant or an impeller of an induced draft fan. A TiB2 ceramic particle reinforced wear-resistant cladding layer is prepared by adopting a laser cladding technology, the surface microhardness ranges from 1000-1200HV, the technical requirements of high temperature and wear resistance of the water cooling wall tube of the circulating fluidized bed boiler are met, and the service life of the water cooling wall tube can be prolonged obviously.

The invention discloses a method for preparing a WC (Wolfram Carbide) cemented carbide wearing layer on a surface of a petroleum drilling tool stabilizer through laser cladding. A tough bottoming transition layer which is in good metallurgical bonding with a matrix is formed on the surface of a shell in a fusion covering manner through rapid laser scanning by using a high-power laser, and mixture alloy powder of spherical WC and Ni-Cr-B-Si, which is wearing-resisting and excellent in corrosion resistance, is prepared on the surface of the bottoming alloy through laser cladding. The power, position, shape and the like of a laser beam of the method can be accurately controlled, selective area or even micro-area fusion covering is easy to realize, the dilution rate of coating components is low, the coating thickness can be accurately controlled, non-contact type treatment is adopted, and automatic control is easy to realize in the whole process; in addition, a laser cladding process is non-pollution on the environment, free of radiation and low in noise, has the characteristics that the productivity is high, the energy consumption is low, the cladding layer machining margin is small, the finished product rate is high, the comprehensive cost is low, and the like, and can be widely applied.

The invention discloses a metal-based material for the preparation of a crystallizer or a tuyere and belongs to the technical field of surface engineering. According to the metal-based material, a transition layer is innovatively arranged between a Cu or Cu alloy matrix and a high-abrasion-resistance working layer by the adoption of a metallurgical bonding method, and made of at least one of pureCo metal, pure Ni metal, pure Cr metal, pure Cu metal, pure Mo metal, pure Ag metal and a NiCr or MCrAlY alloy; through the transition layer, the functions of improving the laser absorption rate, lowering the matrix heat conductivity, and lowering the dilution rate can be achieved; due to the existence of the transition layer, the thickness of the working layer can be adjusted within a range of 0.01-3 mm and the formation of surface cracks can be avoided; furthermore, the ratio of the thickness of the transition layer to that of the high-abrasion-resistance working layer is 1:(1-3), so that the perfect bonding of the transition layer and the high-abrasion-resistance working layer can be guaranteed within the ratio range; the formation of a high-abrasion-resistance coating or coating product which is free of surface cracks and subjected to metallurgical bonding on the Cu or Cu alloy matrix can be improved; the reliability of the crystallizer or the tuyere can be improved; and the service life of the crystallizer or the tuyere can be prolonged.

The disclosure discloses a method for reinforcing a rail by laser and auxiliary heat source efficient hybrid cladding. The laser and the auxiliary heat source simultaneously apply on a region to be cladded of a rail surface. The laser serves as a main heat source to enable simultaneous and rapid fusion of an added metal powder and partial substrate material in the rail surface to form a molten pool. The auxiliary heat source moves with the laser heat source in the same direction at the same speed, and performs synchronous preheating and/or post-heating on the laser molten pool, the heat-affected zone and the surface layer of the rail substrate to reduce the temperature gradient, thereby reducing the cooling rate, and avoiding martensite transformation and cracking in the heat-affected zone.

The invention discloses a process for preparing a cladding layer on the surface of a copper base body by utilizing a high-speed laser cladding technology. The process is characterized in that a lasercoaxial powder feeder is used for feeding a cladding alloy material to the surface of the copper base body, meanwhile, layer-by-layer high-speed laser cladding is performed by using an optical fiber laser or an optical fiber coupling semiconductor laser, wherein the process parameters of the laser in the cladding operation process are as follows, the focal length of a focusing lens is 250-300 mm,the cladding power is 2000-8000 W, the diameter of a light spot is 0.3-1.2 mm, the cladding scanning speed is 100-400 mm/s, and the lap joint rate is 65%. According to the preparation process of the obtained cladding layer, by utilizing the laser with the high scanning speed and adopting the specific cladding alloy powder for cooperation, the process parameters of the high-speed laser are determined, on the premise that subsequent other treatment is not needed, the cladding layer with the compact structure, without cracks and air holes and with extremely low dilution rate can be formed the surface of the copper base body, good metallurgical bonding between the cladding layer and the surface of the copper base body can be formed.