Device and method for compounding and forming central flange pipe joint from pipe blank in single-step and multi-directional way

A composite forming and tube blank technology, applied in mechanical equipment, engine components, metal processing equipment, etc., can solve the problems of different plastic processing technology, low material utilization rate, low production efficiency, etc., to save processing time and material utilization. The effect of high rate and few steps

Active Publication Date: 2012-01-04
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] Pipe joints are key parts of pipeline connections in petroleum, chemical, metallurgy, machinery and other industries. They can be produced by various processes such as casting, welding, plastic processing, and cutting processing. The pipe joints have high strength and good corrosion resistance. Therefore, the mass production of most pipe joints adopts the plastic processing process. In contrast, the cutting process is used to produce the middle flange pipe joints. Low, low material utilization
[0003] The shape and

Method used

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  • Device and method for compounding and forming central flange pipe joint from pipe blank in single-step and multi-directional way
  • Device and method for compounding and forming central flange pipe joint from pipe blank in single-step and multi-directional way
  • Device and method for compounding and forming central flange pipe joint from pipe blank in single-step and multi-directional way

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Example Embodiment

[0033] Example: A typical middle flange pipe joint, small end outer diameter d 3 =20mm, height h 1 =14mm, the outer diameter of the big end d 6 =24mm, height h 2 =14mm, through hole diameter d 4 =12mm, the diameter of the stepped hole at the big end d 5 =17.8mm, the central hexagonal flange is simplified into a cylindrical flange with a diameter of 30mm, the total height of the central flange pipe joint h =38mm; material is 15#; the outer diameter of tube blank is adopted d 2 =28mm, inner diameter d 1 =13mm, length of tube blank L =27.5; The die core rod 5 is placed in the die outer ring 4, the tube blank is sleeved on the die core rod 5, and the punch 3 is installed in the positive hexagonal cavity 6 at the upper end of the die outer ring, which is located in the tube The blank is extruded from top to bottom on a 2000KN hydraulic press. The metal filling is in good condition and the metal flow is consistent with the design.

[0034] The one-step multi-directional composite forming...

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Abstract

The invention discloses a device and a method for compounding and forming a central flange pipe joint from a pipe blank in a single-step and multi-directional way. The method comprises the following steps of: applying enough pressure on an appropriate pipe billet serving as a blank to make the whole pipe billet plastically deformed; forming a central flange of the pipe joint by upsetting; and inversely extruding to form a small head end part of the pipe joint and positively extruding to form a large head end part of the pipe joint, so metal upwards, downwards and radially flows, the forming force is small, and the number of stations is small. Compared with a cutting pipe joint, the invention has the advantages of high material utilization ratio and production efficiency and good metal flow structure, and is particularly applicable for production of high-pressure pipe joints.

Description

technical field [0001] The invention relates to a central flange pipe joint, in particular to a device and method for one-step multi-directional composite forming of a central flange pipe joint from pipe blanks. Background technique [0002] Pipe joints are key parts of pipeline connections in petroleum, chemical, metallurgy, machinery and other industries. They can be produced by various processes such as casting, welding, plastic processing, and cutting processing. The pipe joints have high strength and good corrosion resistance. Therefore, the mass production of most pipe joints adopts the plastic processing process. In contrast, the cutting process is used to produce the middle flange pipe joints. Low, low material utilization. [0003] The shape and structure of pipe joints are different, and the plastic processing technology is also different. Generally, stamping, forging, extrusion and other processes can be used. Compared with the end flanges, the difficulty of usin...

Claims

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Application Information

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IPC IPC(8): B21K1/16B21C23/03B21C25/02B21C25/04B21J5/08
Inventor 王雷刚黄瑶田辉王楚翘
Owner JIANGSU UNIV
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