Integral combined tooth gear forging process with punching performed before combined tooth forming
A technology of gear forging and combining teeth, applied in the field of integral combined tooth gear forging technology, can solve the problems of large forming load and low die life, and achieve the effects of reducing forming load, improving service life and reducing production cost.
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[0018] Such as figure 1 As shown, this embodiment takes the reverse gear driven tooth in a certain automobile transmission as an example (the large diameter of the combined tooth is Trail is The forging process of integral combined tooth gear is described, which is to punch first and then form the combined tooth.
[0019] This embodiment includes the following steps:
[0020] Cutting: According to the requirement of 1.832kg for the weight of the reverse driven gear forging, choose a cylindrical bar with a diameter of 60mm, calculate the length of the blank to be 82.54mm, use a circular saw for cutting, and the cutting tolerance is controlled within 0-15g between;
[0021] Shot blasting: A drum shot blasting machine with a steel shot diameter of 1.5mm is used to blast the blank, and the shot blasting time is set to 20 minutes;
[0022] Heating: A three-stage intermediate frequency heating furnace is used to heat the shot blasted bar, and the heating temperature range is 1000±20℃;
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