Multi-layer stackable mold table

Abstract

The utility model provides a multi-layer stackable mold table, and relates to the field of fabricated buildings, the multi-layer stackable mold table comprises a mold table keel assembly and a mold table plate, the mold table keel assembly comprises multiple layers of mold table keels, the multiple layers of mold table keels are detachably and fixedly connected through connecting pieces, and the layer height of each layer of mold table keel can be set according to the specification of a prefabricated part placed on the mold table plate; each layer of mold table keel comprises a mold table main keel, a mold table side keel and a mold table middle keel, the two ends of the mold table side keel are connected with the two ends of the mold table main keel respectively, and the mold table middle keel is distributed between the mold table main keel and the mold table side keel at intervals. The problems that in the prior art, a mold table is large in occupied area, low in production efficiency, large in energy consumption and inflexible in arrangement are solved, all layers of mold tables are detachable, the height can be adjusted, machining of prefabricated parts of different specifications can be compatible, and the effects that the occupied area is reduced, the production efficiency is improved, arrangement is flexible, and movement is convenient are achieved.

Description

Technical Field

[0001] This application relates to the field of prefabricated building engineering, and in particular to a multi-layer stackable formwork platform. Background Technology

[0002] Prefabricated construction is an industrialized housing construction model that my country has been vigorously developing in recent years. Simply put, it's like building a house like manufacturing a car; that is, the various components and parts that make up the house are prefabricated in a factory and then assembled on-site. Reinforced concrete buildings account for a large proportion of housing construction in my country, and the molding process of precast concrete components directly affects the future development of prefabricated construction in my country. Nomadic production processes refer to the ability to produce high-quality prefabricated building components anytime, anywhere. Existing precast concrete component molding processes include:

[0003] Flat mold production line: mainly composed of multiple movable mold platforms, equipped with casting and curing equipment. The mold platforms move along a fixed line, and the precast concrete components complete the processes of formwork support, rebar binding, concrete pouring, component curing, demolding, and lifting on the mold platforms. That is: fixed work position, moving mold platform; fixed mold platform: the mold platform remains in a fixed position, and the above processes are carried out by moving.

[0004] The above-mentioned precast concrete component forming processes have at least the following drawbacks: The flat mold assembly line method requires huge equipment investment and has high requirements for factory buildings and facilities; the production equipment cannot be moved, resulting in high costs and significant losses when supplying remote areas. The fixed mold platform method requires a large factory area; has low production efficiency and high energy consumption; and results in high costs and significant losses when transporting precast components over long distances. Utility Model Content

[0005] To address the aforementioned problems, this application provides a multi-layer stackable mold platform to solve the technical issues raised in the background section.

[0006] To achieve the objectives of this application, the following technical solution is provided:

[0007] This application provides a mold platform keel assembly, including multiple layers of mold platform keels and connectors. The mold platform keels are used to place mold platform plates. The multiple layers of mold platform keels are detachably and fixedly connected by the connectors. The height of the connectors for each layer is set according to the specifications of the prefabricated components placed on the mold platform plates. Each layer of mold platform keel includes a main mold platform keel, a side mold platform keel, and a central mold platform keel. The two ends of the side mold platform keels are fixedly connected to the two ends of the main mold platform keels. The central mold platform keel is disposed between the main mold platform keels and the side mold platform keels, and the two ends of the central mold platform keel are connected to the main mold platform keels. A mold platform plate is disposed on the mold platform keels and is used to place prefabricated components.

[0008] Furthermore, the connecting members between two adjacent layers of the mold platform keel include multiple members, and each of the multiple connecting members is fixedly connected to the main keel of the mold platform; the height of the connecting members of each layer of the mold platform keel is different, and the connection position of each layer of the connecting members to the main keel of the mold platform corresponds to that of the main keel of the mold platform.

[0009] Furthermore, the mold table edge keel includes a first web plate, a first top plate, and a first lower flange; wherein, the first web plate, the first top plate, and the first lower flange form a closed structure; both first web plates are perpendicular to the first top plate and are fixedly connected to both ends of the first top plate respectively, and the two first web plates are arranged opposite to each other; the two ends of the first web plate away from the first top plate are fixedly connected to the first lower flange, the first lower flange is parallel to the top plate and one end of the first lower flange has an extension portion, the extension portion is used to place the mold table plate, and the top surface of the mold table plate after placement is flush with the top surface of the first top plate.

[0010] Furthermore, the mold platform edge keel has a weight-reducing cavity structure, which is disposed inside the closed structure formed by the first web plate, the first top plate and the first lower flange.

[0011] Furthermore, the keel in the mold platform includes one or more, and the plurality of keels in the mold platform are distributed at intervals between the main keels of the mold platform.

[0012] Furthermore, the keel in the mold platform includes a second web plate, a second top plate, and a second lower flange; wherein, both second web plates are perpendicular to the second top plate and are fixedly connected to both ends of the second top plate respectively, and the two second web plates are arranged opposite to each other; the ends of the two second web plates away from the second top plate are respectively fixedly connected to the second lower flange, and the second lower flange is parallel to the top plate; the second lower flange is used to place the mold platform plate, and the top surface of the mold platform plate after placement is flush with the top surface of the second top plate.

[0013] Furthermore, both the edge keel of the mold platform and the central keel of the mold platform are manufactured using an integrated molding process.

[0014] This application provides a multi-layer stackable mold platform, in which each layer of the mold platform is detachable and its height is adjustable, which can accommodate the processing of prefabricated components of different specifications and reduce the floor space occupied; the stacking of the mold platforms allows for three-dimensional curing of components, improves production efficiency, consumes less energy, and is flexible in layout and easy to move. Attached Figure Description

[0015] The accompanying drawings are provided to further understand this application and form part of the specification. They are used together with the embodiments of this application to explain this application and do not constitute a limitation thereof.

[0016] Figure 1 A top view of a multi-layer stackable mold platform structure provided in an embodiment of this application;

[0017] Figure 2 Examples of this application Figure 1 Cross-sectional view of position AA in the middle;

[0018] Figure 3 A schematic diagram of a mold table edge keel structure provided in an embodiment of this application;

[0019] Figure 4 A schematic diagram of a keel structure in a mold platform provided in an embodiment of this application;

[0020] Reference numerals: 1. Main keel of mold platform; 2. Side keel of mold platform; 3. Middle keel of mold platform; 4. Mold platform plate; 5. Connector; 7. Precast component; 21. First top plate; 22. First web plate; 23. First lower flange; 24. Weight reduction cavity; 31. Second top plate; 32. Second web plate; 33. Second lower flange. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0022] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of this application, unless otherwise stated, "multiple" means two or more.

[0023] according to Figure 1 As shown, this application provides a multi-layer stackable mold platform. Each layer of the mold platform is detachable and its height is adjustable, which can accommodate the processing of prefabricated components of different specifications and reduce the floor space. The stacking of the mold platforms allows for three-dimensional curing of the components, improves production efficiency, consumes less energy, and is flexible in layout and easy to move.

[0024] The multi-layer stackable mold platform includes detachable and stackable multi-layer mold platform keels, connecting parts 5, and mold platform plates 4. The mold platform plates 4 are used to place precast components 7. Each layer of the mold platform keel is used to place multiple mold platform plates 4. The multiple layers of mold platform keels are detachably and fixedly connected by the connecting parts 5, and the spacing between each layer of mold platform keels is adjusted by adjusting the height of the connecting parts 5 to accommodate the processing of precast components 7 of different specifications. Each layer of the mold platform keel includes a main mold platform keel 1, a side mold platform keel 2, and a central mold platform keel 3. The two ends of the side mold platform keel 2 are fixedly connected to the two ends of the main mold platform keel 1, and the central mold platform keel 3 is disposed between the main mold platform keel 1 and the side mold platform keel 2. The two ends of the central mold platform keel 3 are connected to the main mold platform keel 1.

[0025] Preferably, multiple connectors 5 are used to connect two adjacent layers of the mold platform keel. Each connector 5 is fixedly connected to the main keel 1 of the mold platform. The upper and lower ends of each connector 5 are in contact with the bottom and top surfaces of the two adjacent layers of the main keel 1, respectively, and the connection positions of each layer of connector 5 and the main keel 1 correspond. In this embodiment, preferably, the connectors 5 include main keel support columns of different heights. The height of each layer of main keel support column is set according to the specifications of the prefabricated components 7 placed on the mold platform 4. The taller main keel support columns are used to place large prefabricated components 7, ensuring sufficient operating space between the stacked mold platforms.

[0026] Furthermore, according to Figure 1 , Figure 2 and Figure 3 As shown, the mold platform edge keel 2 includes a first web plate 22, a first top plate 21, and a first lower flange 23; wherein, the first web plate 22, the first top plate 21, and the first lower flange 23 form a closed structure, and the closed structure has a weight-reducing cavity 24 structure inside for weight reduction of the mold platform structure; both first web plates 22 are perpendicular to the first top plate 21 and are fixedly connected to both ends of the first top plate 21 respectively, and the two first web plates 22 are arranged opposite to each other; the two ends of the first web plates 22 away from the first top plate 21 are fixedly connected to the first lower flange 23, the first lower flange 23 is parallel to the top plate and one end of the first lower flange 23 has an extension, the extension is used to place the mold platform plate 4, and the top surface of the mold platform plate 4 after placement is flush with the top surface of the first top plate 21.

[0027] Furthermore, according to Figure 1 , Figure 2 and Figure 4 As shown, the keel 3 in the mold platform includes one or more, and the multiple keels 3 in the mold platform are distributed at intervals between the main keels 1 of the mold platform. Optionally, the distribution of the keels 3 in the mold platform is determined according to the specifications of the mold platform plate 4.

[0028] Furthermore, the keel 3 in the mold platform includes a second web plate 32, a second top plate 31, and a second lower flange 33; wherein, the two second web plates 32 are perpendicular to the second top plate 31 and are fixedly connected to both ends of the second top plate 31 respectively, and the two second web plates 32 are arranged opposite to each other; the ends of the two second web plates 32 away from the second top plate 31 are respectively fixedly connected to the second lower flange 33, and the second lower flange 33 is parallel to the top plate; the second lower flange 33 is used to place the mold platform plate 4, and the top surface of the mold platform plate 4 after placement is flush with the top surface of the second top plate 31.

[0029] Preferably, the edge keel 2 and the middle keel 3 of the mold table are both manufactured by an integrated molding process, which is an aluminum alloy extrusion process.

[0030] The beneficial effects of using the embodiments of this application are as follows:

[0031] This application provides a multi-layer stackable mold platform, in which each layer of the mold platform is detachable and its height is adjustable, which can accommodate the processing of prefabricated components of different specifications and reduce the floor space occupied; the stacking of the mold platforms allows for three-dimensional curing of components, improves production efficiency, consumes less energy, and is flexible in layout and easy to move.

[0032] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit it. This application is not limited to the exact structures described above and illustrated in the accompanying drawings, and it should not be considered that the specific implementation of this application is limited to these descriptions. For those skilled in the art, various changes and modifications made without departing from the concept of this application should be considered to fall within the protection scope of this application.

Claims

1. A multi-layer stackable mold platform, characterized in that, include: The mold platform keel assembly includes multiple layers of mold platform keels and connectors (5). The mold platform keels are used to place the mold platform plate (4). The multiple layers of mold platform keels are detachably and fixedly connected by the connectors (5). The height of the connectors (5) of each layer of mold platform keels is set according to the specifications of the prefabricated components (7) placed on the mold platform plate (4). Each layer of mold platform keel includes a main mold platform keel (1), a side mold platform keel (2), and a middle mold platform keel (3). The two ends of the side mold platform keel (2) are fixedly connected to the two ends of the main mold platform keel (1). The middle mold platform keel (3) is located between the main mold platform keel (1) and the side mold platform keel (2). The two ends of the middle mold platform keel (3) are connected to the main mold platform keel (1). A mold plate (4) is disposed on the mold keel and is used to place prefabricated components (7).

2. The multi-layer stackable mold platform according to claim 1, characterized in that, The connecting piece (5) between two adjacent layers of the mold platform keel includes multiple pieces, and the multiple connecting pieces (5) are respectively fixedly connected to the main keel (1) of the mold platform; the connecting pieces (5) of each layer of the mold platform keel have different heights, and the connection positions of the connecting pieces (5) of each layer and the main keel (1) of the mold platform correspond to each other.

3. The multi-layer stackable mold platform according to claim 1, characterized in that, The mold table edge keel (2) includes a first web plate (22), a first top plate (21), and a first lower flange (23); wherein, the first web plate (22), the first top plate (21), and the first lower flange (23) form a closed structure; both first web plates (22) are perpendicular to the first top plate (21) and are fixedly connected to both ends of the first top plate (21), and the two first web plates (22) are arranged opposite to each other; the two ends of the first web plate (22) away from the first top plate (21) are fixedly connected to the first lower flange (23), the first lower flange (23) is parallel to the top plate and one end of the first lower flange (23) has an extension, the extension is used to place the mold table plate (4), and the top surface of the mold table plate (4) after placement is flush with the top surface of the first top plate (21).

4. A multi-layer stackable mold platform according to claim 3, characterized in that, The mold platform edge keel (2) has a weight-reducing cavity (24) structure, which is located inside the closed structure formed by the first web plate (22), the first top plate (21) and the first lower flange (23).

5. A multi-layer stackable mold platform according to claim 1, characterized in that, The keel (3) of the mold platform includes one or more, and the multiple keels (3) of the mold platform are distributed at intervals between the main keels (1) of the mold platform.

6. A multi-layer stackable mold platform according to claim 5, characterized in that, The keel (3) of the mold platform includes a second web plate (32), a second top plate (31), and a second lower flange (33); wherein, the two second web plates (32) are perpendicular to the second top plate (31) and are fixedly connected to both ends of the second top plate (31), and the two second web plates (32) are arranged opposite to each other; the ends of the two second web plates (32) away from the second top plate (31) are respectively fixedly connected to the second lower flange (33), and the second lower flange (33) is parallel to the top plate; the second lower flange (33) is used to place the mold platform plate (4), and the top surface of the mold platform plate (4) after placement is flush with the top surface of the second top plate (31).

7. A multi-layer stackable mold platform according to claim 1, characterized in that, Both the edge keel (2) and the middle keel (3) of the mold table are manufactured by an integrated molding process.

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