Feeding device for PVC hollow composite tile production

Abstract

The utility model relates to the technical field of feeding of composite tiles, in particular to a feeding device for production of PVC (polyvinyl chloride) hollow composite tiles, which comprises a reaction kettle, a valve, at least three supporting seats, a stirring component, a screening component and a vibrating component, a screen is fixed on a fixing ring through one end of a spring, and the other end of the screen is fixed on a rotating ring on a stirring shaft. And the sliding blocks on the side surfaces of the screen can slide in the sliding chutes in the reaction kettle, so that the screen has elasticity and mobility, and when the raw materials are uneven in particle size, large particle materials which are not completely melted are clamped on the screen and the stirring shaft rotates to drive the stirring assembly to work, the screen can move and vibrate in the range, and the stirring effect is improved. When the screen mesh is blocked, the blocked particles can be loosened, the screen mesh generates tiny displacement and elastic deformation, the particles are prevented from continuously blocking the screen mesh, and therefore the possibility that the screen mesh is blocked is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to composite tile loading technology field, concretely is a kind of loading device for PVC hollow composite tile production. BACKGROUND

[0002] As known, PVC tile, also known as plastic steel tile, the name selects the concept similar to plastic steel door and window, and the main material selects PVC, and the raw material of PVC tile is mainly polyvinyl chloride resin, and polyvinyl chloride resin is usually solid granular.

[0003] In the PCV tile manufacturing process, raw materials need to be heated and mixed into the mold for forming, and during the raw material loading and heating process, due to the uneven size of the raw materials, the raw materials are not heated and melted uniformly during the heating process, and the raw materials that are not completely melted will be left behind by the screen when passing through the screen, which will block the screen after a long time, affecting the sorting of raw materials. INVENTION CONTENTS

[0004] (I) technical problem solved

[0005] In order to overcome the problem of easy clogging of the screen of the existing PVC hollow composite tile production loading device, the utility model provides a PVC hollow composite tile production loading device with non-clogging effect.

[0006] (II) technical scheme

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a PVC hollow composite tile production loading device, comprising:

[0008] A reaction kettle is provided with a feed inlet and a discharge outlet on the reaction kettle;

[0009] A valve is installed on the discharge outlet;

[0010] At least three support seats are fixedly arranged on the reaction kettle;

[0011] A stirring assembly is arranged in the reaction kettle, and the stirring assembly comprises a stirring shaft;

[0012] A screening assembly is arranged in the reaction kettle, and the screening assembly comprises a plurality of screens perpendicular to the stirring shaft, each screen is fixedly arranged on the stirring shaft, the top of the screen is fixedly provided with a fixed ring, one end of the spring is fixedly arranged in the fixed ring, and the other end of the spring is fixedly arranged on the stirring shaft; and

[0013] A vibration assembly includes an arc-shaped ring, which is fixedly disposed at the bottom of the screen. The arc-shaped ring has a notch, one end of which is rounded. A clamping plate is fixedly disposed on the stirring shaft, and the clamping plate is in contact with the arc-shaped ring.

[0014] Preferably, it also includes a rotating ring, which is rotatably mounted on the stirring shaft, and the other end of the spring is fixedly mounted to the rotating ring.

[0015] Furthermore, the stirring assembly includes:

[0016] Multiple double-sided blades perpendicular to the stirring shaft are uniformly fixed on the stirring shaft.

[0017] Furthermore, the screen is located between each of the bilateral blades.

[0018] A further embodiment also includes at least one chute formed inside the reactor.

[0019] A slider corresponding to the number of chutes is fixedly disposed on the side of the screen and slidably disposed with respect to the chutes.

[0020] Based on the aforementioned scheme, a support frame is also included. The support frame is fixedly installed on the top of the reactor, and a motor is fixedly installed on the side of the support frame. The output shaft of the motor is fixedly installed with the stirring shaft.

[0021] (III) Beneficial Effects

[0022] This feeding device for PVC hollow composite tile production uses a screen that is fixed at one end to a fixed ring via a spring and at the other end to a rotating ring on a stirring shaft. The slider on the side of the screen can slide within a groove in the reactor. This design gives the screen elasticity and mobility. When there are uneven particle sizes in the raw material, and larger, incompletely melted particles are stuck on the screen, the stirring shaft rotates, driving the stirring components. Due to the screen's elasticity and mobility, it can move and vibrate within a certain range, helping to loosen the stuck particles. This is because the vibration and force generated during stirring are transmitted to the screen through the stirring shaft, clamping plate, and arc-shaped ring, causing the screen to undergo slight displacement and elastic deformation, preventing particles from continuously clogging the screen and reducing the possibility of screen blockage. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0024] Figure 2 This is a top view of the reactor of this utility model;

[0025] Figure 3 This utility model Figure 2 Schematic diagram of the cross-sectional structure at point AA;

[0026] Figure 4 This is a schematic diagram of the slide groove of this utility model;

[0027] Figure 5 This utility model Figure 4 A magnified schematic diagram of the partial structure at point A in the middle;

[0028] Figure 6 This is a schematic diagram of the structure of the sieve of this utility model;

[0029] Figure 7 This is a schematic diagram of the structure of the double-sided blade of this utility model.

[0030] In the diagram: 1. Reactor; 2. Stirring shaft; 3. Support base; 4. Screen; 5. Fixing ring; 6. Spring; 7. Arc ring; 8. Notch; 9. Rounded corner; 10. Clamping plate; 11. Stirring assembly; 12. Feed inlet; 13. Discharge outlet; 14. Valve; 15. Rotating ring; 16. Double-sided blades; 17. Slide groove; 18. Sliding block; 19. Support; 20. Motor; 22. Screening assembly; 23. Vibration assembly. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] See Figures 1 to 7 A feeding device for the production of PVC hollow composite tiles includes a reaction vessel 1, a valve 14, at least three support bases 3, a stirring assembly 11, a screening assembly 22, and a vibration assembly 23.

[0033] The reactor 1 is the main container of the device, placed vertically. Inside, a stirring shaft 2 is installed vertically. The stirring shaft 2 is rotatably engaged with the inner wall of the reactor 1 via bearings, allowing it to rotate around its vertical axis to provide power for mixing materials inside the reactor. The bottom of the reactor 1 is welded to a support base 3, which is located below the bottom of the reactor 1, bearing its weight and providing support to maintain its position during operation. Multiple screens 4 are distributed along the stirring shaft 2, perpendicular to the shaft and evenly arranged. A circular fixing ring 5 is fixed at the top center of each screen 4, surrounding the stirring shaft 2. The inner diameter of the fixing ring 5 matches the outer diameter of the stirring shaft 2, and the two are fixed by welding. A spring 6 is fixed between the inner side of the fixing ring 5 and the stirring shaft 2, with the other end also fixed to the stirring shaft 2. During operation, the spring 6, depending on the working requirements and the state of the materials, may be in a stretched or compressed state, providing elasticity to the screens 4. The bottom of each screen 4 is fixed by welding. An arc-shaped ring 7 is integral with the screen 4. The surface of the arc-shaped ring 7 has a notch 8, one end of which is rounded 9. A fixing plate 10 is installed on the stirring shaft 2 at a position corresponding to the arc-shaped ring 7. The surface of the fixing plate 10 fits against the surface of the arc-shaped ring 7. During operation, the two work together during the rotation of the stirring shaft 2, affecting the movement of the screen 4. The stirring assembly 11, according to its structural design, is welded onto the stirring shaft 2. When the stirring shaft 2 rotates, the stirring assembly 11 rotates synchronously, feeding the material into the reaction vessel 1. The stirring operation promotes the mixing and reaction of materials, meeting the requirements of the production process for material handling. The feed port 12 is located on the side of the reactor 1. The feed port 12 serves as a channel for materials to enter the reactor 1, introducing raw materials into the reactor to provide material conditions for subsequent chemical reactions. The discharge port 13 is located at the center of the bottom of the reactor 1, facilitating the discharge of materials after the reaction under the action of gravity. A valve 14 is installed inside the discharge port 13. The valve 14 can control the opening and closing state of the discharge port 13 and adjust the material discharge speed according to actual production needs.

[0034] First, refer to Figure 3In this embodiment, a rotating ring 15 is also included. The rotating ring 15 is mounted on the stirring shaft 2 and is fitted onto the outer surface of the stirring shaft 2. It is connected to the stirring shaft 2 via a suitable bearing structure, allowing the rotating ring 15 to rotate around the stirring shaft 2. At the very center of the top of each screen 4, a circular fixing ring 5 is securely connected to the screen 4 via a nut. The fixing ring 5 surrounds the stirring shaft 2, and its inner diameter matches the outer diameter of the stirring shaft 2. The two are connected in a clearance fit. This connection method allows the fixing ring 5 to stably surround the stirring shaft 2 while also providing a certain amount of room for movement. One end of a spring 6 is welded to the inner side of the fixing ring 5, and the other end is welded to the rotating ring 15. In this way, the screen 4 is connected to the rotating ring 15 via the spring 6, changing the original direct connection between the spring 6 and the stirring shaft 2. In terms of position, the rotating ring 15 is located on the outer surface of the stirring shaft 2. The screen 4 is connected to the stirring shaft 2 by the fixed ring 5 at the top and is connected to the rotating ring 15 by the spring 6. This layout provides a specific structural foundation for the operation of the device. In terms of connection, the connection methods such as nuts, welding, and clearance fits ensure the stability of the connection between the various components and the smoothness of operation. In terms of function, the rotating ring 15 rotates around the stirring shaft 2. With the elasticity of the spring 6, the screen 4 will make corresponding movements due to the stretching or compression of the spring 6 during the operation of the device. At the same time, the rotation of the rotating ring 15 will affect the movement and force on the screen 4, which helps the material to be screened or mixed on the screen 4 to meet the different working requirements of the device.

[0035] Then, refer to Figure 7In this embodiment, the stirring assembly 11 consists of multiple double-sided blades 16. Each double-sided blade 16 is perpendicular to the stirring shaft 2 and is evenly distributed at equal intervals along the axial direction of the stirring shaft 2. The double-sided blades 16 are firmly fixed to the outer surface of the stirring shaft 2 by welding, and the screen 4 is located in the space between each double-sided blade 16. Specifically, in the axial dimension of the stirring shaft 2, the area between adjacent double-sided blades 16 accommodates the screen 4. From the positional relationship, the double-sided blades 16 are perpendicular and evenly distributed around the stirring shaft 2, while the screen 4 is interspersed between the double-sided blades 16. The three together constitute the layout structure of the stirring assembly 11 in the reactor 1. In terms of connection, the double-sided blades 16 are tightly connected to the stirring shaft 2 by welding, ensuring that the double-sided blades 16 can stably follow the rotation of the stirring shaft 2 during its rotation. In terms of function, when the stirring shaft 2 starts to rotate, the double-sided blades 16 fixedly connected to it perform a circular motion. The rotation of the double-sided blades 16 applies force to the material inside the reactor 1, propelling it to flow and causing collisions and mixing between particles to achieve thorough mixing. Meanwhile, the screen 4, positioned between the double-sided blades 16, uses its mesh structure to screen and filter the material during mixing, separating particles that do not meet the screen aperture requirements. Simultaneously, the shape and position of the screen 4 guide the flow direction of the material, creating a specific flow path within the reactor 1, further optimizing the uniformity and efficiency of the mixing and meeting the process requirements for material handling within the reactor.

[0036] Secondly, see Figure 4In this embodiment, it also includes at least one chute 17 and a corresponding number of sliders 18. At least one chute 17 is formed inside the reactor 1. In this embodiment, the specific number is preferably set to three. These three chute 17s are distributed along a specific inner wall region inside the reactor 1. The chute 17 has a linear groove-like structure, and its length extends along a specific direction along the inner wall of the reactor 1. The sliders 18 are fixed to the side of the screen 4, specifically, at a position on the side of the screen 4 perpendicular to the stirring shaft 2. The shape of the sliders 18 is specially designed to match the shape of the chute 17. The slider 18 is precisely fitted into the groove 17, allowing it to fit snugly inside. Positionally, the groove 17 is located inside the reactor 1, while the slider 18 is fixed to the side of the screen 4. The two are connected by the slider embedding into the groove 17, establishing a specific positional relationship between the screen 4 and the inner wall of the reactor 1. The position of the screen 4 within the reactor 1 is restricted and guided by the groove 17. In terms of connection, the slider 18 and the groove 17 form a sliding connection. This connection is achieved through the precisely fitted shape of the slider 18 and the groove 17, ensuring that the slider 18 fits snugly within the groove 17. The slider 18 is fixed to the side of the screen 4 by means of welding, bolting, or other specific processes to ensure a stable and reliable connection between the slider 18 and the screen 4 during operation. From a functional perspective, when the stirring shaft 2 rotates, it drives the screen 4 to move. Simultaneously, the extension and contraction of the spring 6 and the force exerted by the material on the screen 4 jointly affect its movement. Under the combined effect of these forces, due to the sliding connection between the slider 18 and the chute 17, the screen 4 can slide along the direction of the chute 17 within the reactor 1. This sliding motion allows the screen 4 to adjust its position more flexibly during material mixing, thus better fulfilling its functions of screening, filtering, and guiding material flow. For example, during material flow, the sliding of the screen 4 can change its contact position and angle with the material, making the screening and filtering effects more uniform and efficient. Furthermore, the sliding of the screen 4 can further guide the material to form a more complex and rational flow path within the reactor 1, promoting thorough mixing and meeting the diverse process requirements of material handling within the reactor.

[0037] Finally, see Figure 7 In this embodiment, a bracket 19 is also included. The bracket 19 is fixed to the top of the reactor 1 and is stably connected to the top of the reactor 1 by welding. A motor 20 is installed on the side of the bracket 19. The output shaft of the motor 20 is directly welded to the stirring shaft 2 to achieve a fixed connection. After the motor 20 is started, the output shaft drives the stirring shaft 2 to rotate, providing power for the movement of the stirring assembly 11 and the screen 4.

[0038] Working principle:

[0039] The feeding device for the production of PVC hollow composite tiles first involves the operator adding solid granular polyvinyl chloride resin raw material into the reactor 1 through the feed inlet 12 in a predetermined amount. The motor 20, mounted on the side of the support 19, is then started. The output shaft of the motor 20 drives the stirring shaft 2, which is welded to it, to rotate. The rotation of the stirring shaft 2 drives the double-sided blades 16 mounted on it to stir the raw material in the reactor 1. When there are uneven particle sizes in the raw material, and larger, unmelted particles are stuck on the screen 4, the screen 4 is connected to the rotating ring 15 on the stirring shaft 2 via a spring 6. The slider 18 on the side of the screen 4 can slide in the groove 17 inside the reactor 1. When the stirring shaft 2 rotates, it drives the clamping plate 10 to rotate. The clamping plate 10 engages with the arc-shaped ring 7, causing the screen 4 to move. Simultaneously, the spring 6 contracts. When the clamping plate 10 moves to the notch 8 position, the elastic potential energy of the spring 6 causes the screen 4 to reset, generating vibration.

[0040] After being heated and stirred, the raw materials are discharged from the reactor 1 by opening the valve 14 inside the discharge port 13.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A feeding device for the production of PVC hollow composite tiles, characterized in that, include: A reaction vessel (1); the reaction vessel has a feed inlet (12) and a discharge outlet (13); A valve (14) is installed on the outlet (13); At least three support bases (3) are provided, and each of the support bases (3) is fixedly mounted on the reactor (1); A stirring assembly (11) includes a stirring shaft (2) which is rotatably disposed inside the reactor (1). A screening assembly (22) comprising a plurality of screens (4) perpendicular to the stirring shaft (2), each screen (4) being uniformly fixed on the stirring shaft (2), a fixing ring (5) being fixedly disposed on the top of each screen (4), one end of a spring (6) being fixedly disposed inside the fixing ring (5), and the other end of the spring (6) being fixedly disposed on the stirring shaft (2); and Vibration assembly (23) includes an arc ring (7) which is fixedly disposed at the bottom of the screen (4). The arc ring (7) has a notch (8) and a rounded corner (9) at one end. A clamping plate (10) is fixedly disposed on the stirring shaft (2) and fits against the arc ring (7).

2. The feeding device for producing PVC hollow composite tiles according to claim 1, characterized in that, It also includes a rotating ring (15), which is rotatably mounted on the stirring shaft (2), and the other end of the spring (6) is fixedly mounted to the rotating ring (15).

3. The feeding device for producing PVC hollow composite tiles according to claim 2, characterized in that, The stirring assembly (11) also includes a plurality of double-sided blades (16) perpendicular to the stirring shaft (2), and each double-sided blade (16) is uniformly fixed on the stirring shaft (2).

4. The feeding device for producing PVC hollow composite tiles according to claim 3, characterized in that, The screen (4) is located between each of the bilateral blades (16).

5. The feeding device for producing PVC hollow composite tiles according to claim 4, characterized in that, It also includes at least one chute (17) which is formed inside the reactor (1); A slider (18) corresponding to the number of the grooves (17) is fixedly disposed on the side of the screen (4), and the slider (18) is slidably disposed with respect to the grooves (17).

6. The feeding device for producing PVC hollow composite tiles according to claim 5, characterized in that, It also includes a support (19), which is fixedly installed on the top of the reactor (1). A motor (20) is fixedly installed on the side of the support (19), and the output shaft of the motor (20) is fixedly installed with the stirring shaft (2).

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