High polymer material processing production line

By combining cold and hot air blowers with air ducts and stirring components, the problem of low cooling efficiency in polymer rubber product processing production lines was solved, achieving rapid cooling and drying effects and improving the overall efficiency of the production line.

CN223820931UActive Publication Date: 2026-01-23WANKAI POLYMER MATERIAL SUQIAN CO LTD
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Patent Information

Application Number
CN202423148061.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-01-23
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The cooling devices in existing polymer rubber product processing production lines have low cooling efficiency and the cooling water is prone to splashing, which cannot meet the requirements for rapid cooling.

Method used

A combination of a cold air blower and a hot air blower, along with a blowing pipe and a stirring assembly, is used. The cold air blown out by the cold air blower rapidly cools the cooling water, and the stirring assembly enhances the cooling effect. At the same time, an auxiliary drying assembly is used to scrape off surface moisture, and then the hot air blower is used for further drying.

Benefits of technology

It enables rapid cooling and drying of polymer rubber products, improves cooling efficiency, and avoids the problems of water splashing and low natural cooling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of polymer rubber product processing, and particularly relates to a polymer material processing production line which comprises a bottom plate, a support is fixed to the top of the bottom plate, a cooling tank is fixed to the top of the support, and two first guide rollers and two second guide rollers are rotationally connected to the interior of the cooling tank through bearings. An air cooler is fixed to the top of the bottom plate. Through the arrangement of the bottom plate, the support, the cooling tank, the first guide roller, the second guide roller, the air cooler, the transverse pipe, the air blowing pipe and the stirring assembly, in the process of using the macromolecule rubber material processing production line, under the cooperation of the first guide roller and the second guide roller, macromolecule rubber products can be cooled when the macromolecule rubber products are placed in the cooling tank to be conveyed; and during cooling, the air cooler can blow cold air blown out by the air cooler into the cooling water through the air blowing pipe, and under the cooperation of the stirring assembly, the cooling water can be rapidly cooled, and the cooling effect of the cooling water is prevented from becoming poor.
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Description

TECHNICAL FIELD

[0001] The utility model relates to high polymer rubber product processing technical field, concretely is a kind of high polymer material processing production line. BACKGROUND

[0002] High polymer material is the material that is by relatively high compound of molecular weight, many natural materials that we contact are usually high polymer material composition, such as natural rubber, cotton, human organ etc., artificial synthetic chemical fiber, plastic and rubber etc. are also so, generally called in life large-scale industrialized production scale high polymer as general high polymer material, called as functional high polymer with special purpose and function, for example, high polymer rubber product is formed after the surface temperature of rubber sheet is higher when production and processing, thus needs to be cooled to rubber sheet by cooling device, but the cooling device in the high polymer rubber product processing production line mostly adopts spray mode to cool rubber sheet, this mode can make cooling water splash to outside, and cooling water in the cooling device mostly adopts natural cooling mode to cool, this mode can lead to the cooling efficiency of cooling water is slower, to meet use demand thus, we propose a kind of high polymer material processing production line to solve the above problems. SUMMARY

[0003] In view of the deficiencies of the prior art, the utility model provides a kind of high polymer material processing production line, solve the problems raised in the above background art.

[0004] The utility model discloses a kind of high polymer material processing production lines to achieve the above purposes specifically using the following technical solutions:

[0005] A kind of high polymer material processing production line, including bottom plate, the top of the bottom plate is fixed with support, the top of the support is fixed with cooling tank, the inside of the cooling tank is rotatably connected with two guide rollers one and two guide rollers two by bearing, the top of the bottom plate is fixed with air cooler, the air outlet end pipeline of the air cooler is fixed with horizontal pipe and communicates, the inside of the cooling tank is fixed with three blow pipes at equal intervals, the one end of the blow pipe all extends to its outside and is fixed with horizontal pipe and communicates, air inlet check valve is all installed on the blow pipe, the inside of the cooling tank is provided with stirring assembly, the top of the bottom plate is provided with support seat fixed in the top of cooling tank, the inside wall between the two sides of the support seat is rotatably connected with three auxiliary rollers by bearing, the bottom inner wall of the support seat is fixed with air heater, the inside wall of the two sides of the support seat is fixed with U-shaped block, two U-shaped blocks are fixed with two blow-off plates, the air inlet end pipeline of the blow-off plate is fixed with the air outlet end pipeline of air heater and communicates, the inside wall between the two sides of the support seat is provided with auxiliary drying assembly.

[0006] Further, the stirring assembly comprises five rotating shafts rotatably connected inside the cooling tank through bearings, and blades are fixed on the surfaces of the rotating shafts at equal intervals.

[0007] Further, the surfaces of the rotating shafts are fixed with transmission wheels, the five transmission wheels are connected through a belt transmission, and two limiting shafts are rotatably connected to one side wall of the cooling tank through bearings, and the surfaces of the limiting shafts are attached to the surfaces of the belt.

[0008] Further, the auxiliary drying assembly comprises a fixed frame fixed between the inner walls of the two sides of the support base, guide seats are fixed on the two inner walls of the fixed frame, water scraping plates are slidably connected inside the guide seats, springs are fixed on one side wall of the water scraping plates at equal intervals, and the other ends of the springs are fixedly connected to the inner walls of the fixed frame.

[0009] Further, the surfaces of the two water scraping plates are fixed with arc-shaped rubber strips matched with the shapes of the water scraping plates.

[0010] Further, a drainage pipe is fixedly connected to one side wall of the cooling tank, and a valve is installed on the drainage pipe.

[0011] Compared with the prior art, the polymer material processing production line has the following beneficial effects:

[0012] The bottom plate, the support, the cooling tank, the guide roller one, the guide roller two, the air cooler, the horizontal pipe, the blowing pipe and the stirring assembly are arranged, in the process of using the polymer rubber material processing production line, the polymer rubber product can be cooled when being conveyed in the cooling tank under the cooperation of the guide roller one and the guide roller two, the cold air blown out by the air cooler can be blown into the cooling water through the blowing pipe, and the cooling water can be rapidly cooled under the cooperation of the stirring assembly, so that the cooling effect is not poor, the support base, the auxiliary roller, the hot air machine, the U-shaped block, the blowing plate and the auxiliary drying assembly are arranged, the cooling water on the surface of the polymer rubber product can be scraped off by the auxiliary drying assembly after the polymer rubber product is cooled, and finally the polymer rubber product is rapidly dried under the action of the hot air machine, so that the polymer rubber product can be wound later. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a first perspective view of the overall structure of the utility model;

[0014] Figure 2 It is a second perspective view of the overall structure of the utility model;

[0015] Figure 3 It is a schematic view of the internal structure of the cooling tank of the utility model;

[0016] Figure 4The auxiliary drying assembly structure top sectional view of the utility model.

[0017] In the figure: 1, bottom plate; 2, support; 3, cooling groove; 4, guide roller one; 5, guide roller two; 6, cold fan; 7, horizontal pipe; 8, blowing pipe; 9, stirring assembly; 901, rotating shaft; 902, blade; 903, transmission wheel; 904, belt; 905, limiting shaft; 10, support seat; 11, auxiliary roller; 12, hot air blower; 13, U-shaped block; 14, blowing plate; 15, auxiliary drying assembly; 1501, fixed frame; 1502, guide seat; 1503, squeegee; 1504, spring; 1505, arc rubber strip; 16, drain pipe. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model. EMBODIMENT

[0019] As Figure 1 , Figure 2 and Figure 3As shown, the utility model discloses an embodiment proposes a kind of polymer material processing production line, including bottom plate 1, the top of bottom plate 1 is fixed with support 2, the top of support 2 is fixed with cooling tank 3, the side wall of cooling tank 3 is fixed with drain pipe 16, valve is installed on drain pipe 16, when it is more convenient to operate when needing to discharge and replace cooling water in cooling tank 3, two guide rollers one 4 and two guide rollers two 5 are rotatably connected in the inside of cooling tank 3 by bearing, the top of bottom plate 1 is fixed with air cooler 6, the air outlet end pipeline of air cooler 6 is fixed with horizontal pipe 7, three blow pipes 8 are equidistantly fixed in the inside of cooling tank 3, the one end of blow pipe 8 all extends to its outside and is fixedly connected with horizontal pipe 7 and penetrates cooling tank 3, air inlet check valve is installed on blow pipe 8, stirring assembly 9 is arranged in the inside of cooling tank 3, the top of cooling tank 3 is fixed in the support seat 10 being arranged above bottom plate 1, three auxiliary rollers 11 are rotatably connected between the inner wall of both sides of support seat 10 by bearing, the inner wall of the bottom of support seat 10 is fixed with hot air machine 12, the inner wall of both sides of support seat 10 is fixed with U-shaped block 13, two blow plates 14 are fixed between two U-shaped blocks 13, the air inlet end pipeline of blow plate 14 is fixedly connected with the air outlet end pipeline of hot air machine 12, auxiliary drying assembly 15 is arranged between the inner wall of both sides of support seat 10, when using this polymer material processing production line, the one end of high polymer rubber product is passed through the upper surface of left guide roller one 4, then can pass through the lower surface of two guide rollers two 5, finally passes through auxiliary drying assembly 15 and is placed on the surface of three auxiliary rollers 11 by right guide roller one 4, when high polymer rubber product is rolled, it can move in the inside of cooling tank 3, then cooling work can be carried out, in cooling process, the cold air that air cooler 6 can blow is shunted to the inside of three blow pipes 8 by horizontal pipe 7, finally is sent to the inside of cooling water by blow pipe 8, at this time, cooling water can be rapidly cooled under the cooperation of stirring assembly 9, and the moisture on the surface of high polymer rubber product can be removed by auxiliary drying assembly 15 when high polymer rubber product passes through auxiliary drying assembly 15 and moves, then the hot air that hot air machine 12 blows can be evenly sent to the surface of high polymer rubber product by blow plate 14, at this time, high polymer rubber product can be rapidly dried, air inlet check valve is installed on three blow pipes 8, so when blow pipe 8 is not used, cooling water can be avoided and flows back to horizontal pipe 7.

[0020] As Figure 2 And Figure 3As shown in the drawings, in some embodiments, the stirring assembly 9 comprises five rotating shafts 901 rotatably connected inside the cooling tank 3 through bearings, blades 902 are fixed at equal intervals on the surfaces of the rotating shafts 901, transmission wheels 903 are fixed on the surfaces of the rotating shafts 901, the five transmission wheels 903 are drivingly connected through a belt 904, two limiting shafts 905 are rotatably connected to one side wall of the cooling tank 3 through bearings, the surfaces of the limiting shafts 905 are in contact with the surface of the belt 904, in use, the rotating shafts 901 are driven to rotate by the motor, the rotating shafts 901 can drive the blades 902 to stir the water inside the cooling tank 3, so that the cooling water inside can be rapidly cooled, and under the cooperation of the transmission wheels 903 and the belt 904, the five rotating shafts 901 can be simultaneously driven to rotate synchronously when the motor is started, and the two rotating shafts 901 are arranged to increase the contact area of the belt 904 with the two transmission wheels 903 below, so as to better drive the two rotating shafts 901 below to rotate.

[0021] As shown in the drawings, Figure 1 and Figure 4 As shown in the drawings, in some embodiments, the auxiliary drying assembly 15 comprises a fixed frame 1501 fixed between the inner walls of the two sides of the support seat 10, the inner walls of the two sides of the fixed frame 1501 are fixed with guide seats 1502, the guide seats 1502 are slidingly connected with water scraping plates 1503 inside, the surfaces of the two water scraping plates 1503 are fixed with arc-shaped rubber strips 1505 matched with the shapes thereof, which can further enhance the removal effect of the water scraping plates 1503 on the cooling water on the surface of the high polymer material, the side walls of the water scraping plates 1503 are fixed with springs 1504 at equal intervals, the other ends of the springs 1504 are fixedly connected with the inner walls of the fixed frame 1501, in use, one end of the high polymer rubber product is inserted between the two water scraping plates 1503, at this time, the water scraping plates 1503 can be tightly attached to the surface of the high polymer rubber product under the action of the two springs 1504, so that when the high polymer rubber product moves, the water scraping plates 1503 can first remove the cooling water on the surface of the high polymer rubber product, so that the high polymer rubber product can be rapidly dried subsequently.

[0022] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A polymer material processing production line, comprising a base plate (1), characterized in that: A bracket (2) is fixed to the top of the base plate (1), and a cooling tank (3) is fixed to the top of the bracket (2). Two guide rollers (4) and two guide rollers (5) are rotatably connected inside the cooling tank (3) via bearings. A cooler (6) is fixed to the top of the base plate (1), and a horizontal pipe (7) is fixed to the outlet of the cooler (6). Three air blowers (8) are fixed equidistantly inside the cooling tank (3). One end of each air blower (8) extends through the cooling tank (3) to its exterior and is fixed to the horizontal pipe (7). Each air blower (8) is equipped with an air inlet one-way valve. The cooling tank (3) is equipped with… A stirring assembly (9) is provided. A support base (10) is fixed on the top of the cooling tank (3) above the base plate (1). Three auxiliary rollers (11) are rotatably connected between the inner walls of the two sides of the support base (10) through bearings. A hot air blower (12) is fixed on the bottom inner wall of the support base (10). U-shaped blocks (13) are fixed on the inner walls of both sides of the support base (10). Two air blowing plates (14) are fixed between the two U-shaped blocks (13). The air inlet pipes of the air blowing plates (14) are connected and fixed to the air outlet pipes of the hot air blower (12). An auxiliary drying assembly (15) is provided between the inner walls of the two sides of the support base (10).

2. The polymer material processing production line according to claim 1, characterized in that: The stirring assembly (9) includes five rotating shafts (901) rotatably connected inside the cooling tank (3) via bearings, and blades (902) are fixed at equal intervals on the surface of each rotating shaft (901).

3. The polymer material processing production line according to claim 2, characterized in that: The surface of the rotating shaft (901) is fixed with a transmission wheel (903). The five transmission wheels (903) are connected by a belt (904). One side wall of the cooling tank (3) is rotatably connected to two limiting shafts (905) through bearings. The surface of the limiting shaft (905) is in contact with the surface of the belt (904).

4. The polymer material processing production line according to claim 1, characterized in that: The auxiliary drying assembly (15) includes a fixed frame (1501) fixed between the inner walls of the two sides of the support base (10). Guide seats (1502) are fixed on both inner walls of the fixed frame (1501). Scraper blades (1503) are slidably connected inside the guide seats (1502). Springs (1504) are fixed at equal intervals on one side wall of the scraper blades (1503). The other end of each spring (1504) is fixedly connected to the inner wall of the fixed frame (1501).

5. The polymer material processing production line according to claim 4, characterized in that: Both wipers (1503) have curved rubber strips (1505) fixed to their surfaces to match their shapes.

6. The polymer material processing production line according to claim 1, characterized in that: A drain pipe (16) is fixedly connected to one side wall of the cooling tank (3), and a valve is installed on the drain pipe (16).