Tabletting device for separant
By replacing the hydraulic rod with a motor-driven adjustment mechanism, the problem of decreased adjustment accuracy and contamination caused by the influence of temperature and humidity on hydraulic oil is solved, thus achieving high-precision and contamination-free tableting of the release agent tableting device.
Patent Information
- Application Number
- CN202422881068.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-25
AI Technical Summary
When existing release agent tableting devices use hydraulic rods to adjust the thickness of the release agent sheet, the hydraulic oil is affected by temperature and humidity, which leads to a decrease in adjustment accuracy and may contaminate the release agent material.
An adjustment mechanism is adopted, including a vertical plate, mounting plate, fixed seat, upright, connecting seat, adjusting seat and transmission rod, etc. The height and position of the pressure roller are adjusted by motor drive instead of hydraulic rod, thus avoiding hydraulic oil contact with the release agent material.
The adjustment accuracy of the release agent tableting device has been improved, hydraulic oil contamination has been prevented, tableting quality has been ensured, and the problem of hydraulic oil being affected by temperature and humidity has been solved.
Smart Images

Figure CN223821150U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of release agent processing equipment, specifically a tableting device for release agents. Background Technology
[0002] In the rubber production process, release agents are usually used to prevent rubber from sticking to the mold or between different rubber layers. Using release agents can ensure that the surface of rubber products is smooth and free of bubbles, and that they can be easily removed from the mold. The sheeting device for release agents is a device that presses the release agent material into uniform thin sheets for use in the production process of rubber products.
[0003] When using the sheeting device for the release agent, the hydraulic rod first drives the pressure roller one to move downward, thereby adjusting the thickness of the release agent sheet according to the actual situation. Then, the conveying equipment drives the release agent material to move. When the release agent material contacts the outer arc surface of the pressure roller one, the driving equipment drives the pressure roller one to rotate. Finally, under the pressure of the pressure roller one and the pressure roller two, the release agent material is compressed into a thin sheet to form a uniform release agent sheet.
[0004] Existing tableting devices for release agents can adjust the thickness of the release agent sheet using a hydraulic rod during operation. However, the hydraulic oil inside the hydraulic rod is sensitive to ambient temperature and humidity. Increased temperature reduces the viscosity of the hydraulic oil, decreasing its lubrication performance and potentially increasing friction during rod movement, affecting accuracy. In particular, if the seals age or are damaged, the hydraulic oil may leak and contaminate the release agent material. Therefore, we propose a tableting device for release agents. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a tableting device for release agents, which replaces the traditional method of using hydraulic rods to adjust the thickness of release agent sheets. This method will not cause contamination to the release agent material, solves the problem that the adjustment accuracy of the hydraulic rod is reduced due to the influence of temperature and humidity on the hydraulic oil, ensures the tableting quality of the tableting device for release agents, and can effectively solve the problems in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a tableting device for a release agent, comprising a conveying frame, a fixing plate provided at the middle of both the front and rear ends of the conveying frame, the upper end of the fixing plate being fixedly connected to the lower end of the mounting frame, sliding grooves provided on both the front and rear sides of the bottom wall of the mounting frame, a pressure roller provided on the lower side of the mounting frame, and an adjustment mechanism.
[0007] Adjustment mechanism: It includes a vertical plate, a mounting plate, and a fixed seat. The vertical plates are slidably connected to the inner wall of the chute. A pressure roller is rotatably connected between the lower sides of the two vertical plates relative to each other. The upper ends of the vertical plates are fixedly connected to the lower ends of the mounting plates. A fixed seat is provided in the middle of the upper end of the mounting plate. This replaces the traditional method of using a hydraulic rod to adjust the thickness of the release agent sheet, which will not cause contamination to the release agent material. It solves the problem that the adjustment accuracy of the hydraulic rod is reduced due to the influence of temperature and humidity on the hydraulic oil, and ensures the tableting quality of the release agent tableting device.
[0008] Furthermore, it also includes a control switch assembly, which is located at the front end of the conveyor frame. The input end of the control switch assembly is electrically connected to an external power supply, enabling the regulation of the electrical components inside the equipment.
[0009] Furthermore, the adjustment mechanism also includes uprights, connecting seats, mounting seats, adjusting seats, and transmission rods. The uprights are respectively arranged on the front and rear sides inside the mounting frame. The uprights are slidably connected to the sliding holes corresponding to the lower ends of the connecting seats. The adjusting seats are slidably connected to the mounting groove in the middle of the upper end of the connecting seats. The upper and lower ends of the adjusting seats are rotatably connected to the transmission rods. The mounting seats are arranged in the middle of the top wall of the mounting frame. The upper ends of the transmission rods are rotatably connected to the lower ends of the mounting seats, and the lower ends of the transmission rods are rotatably connected to the upper ends of the fixed seats, which can adjust the height of the pressure roller.
[0010] Furthermore, it also includes a bidirectional screw and a motor. The bidirectional screw is rotatably connected to the inside of the mounting groove. The adjusting seats are threaded to the front and rear sides of the outer arc surface of the bidirectional screw through threaded holes set in the middle of their front ends. The motor is set in the middle of the front end of the connecting seat. The input end of the motor is electrically connected to the output end of the control switch group, which can adjust the position of the adjusting seat.
[0011] Furthermore, it also includes a drive motor, which is located on the lower side of the front end of the upright plate. The rear end of the drive motor output shaft is fixedly connected to the front end of the first pressure roller, and the input end of the drive motor is electrically connected to the output end of the control switch group, which can drive the first pressure roller to rotate.
[0012] Furthermore, conveying rollers are rotatably connected to both the left and right sides inside the conveyor frame, and the two conveying rollers are connected by a conveyor belt. A conveyor motor is provided on the left side of the front end of the conveyor frame. The rear end of the output shaft of the conveyor motor is fixedly connected to the front end of the left conveying roller. The input end of the conveyor motor is electrically connected to the output end of the control switch group, which can drive the release agent material to move.
[0013] Furthermore, the conveyor frame is internally rotatably connected to a second pressure roller. The outer arc surface of the second pressure roller contacts the inner surface of the conveyor belt. The second pressure roller corresponds to the upper and lower positions of the first pressure roller. Under the pressure of the first and second pressure rollers, the release agent material is compressed into a thin sheet, forming a uniform release agent sheet.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: The tableting device for this release agent has the following advantages:
[0015] By adjusting the seat and fixing the seat together, the pressure roller can be moved to adjust the thickness of the release agent sheet. This replaces the traditional method of using a hydraulic rod to adjust the thickness of the release agent sheet, and will not contaminate the release agent material. It also solves the problem that the adjustment accuracy of the hydraulic rod is reduced due to the influence of temperature and humidity on the hydraulic oil, thus ensuring the tableting quality of the release agent tableting device. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the upper structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the adjustment mechanism of this utility model.
[0019] In the diagram: 1 Conveyor frame, 2 Control switch group, 3 Fixed plate, 4 Mounting frame, 5 Pressure roller one, 6 Adjustment mechanism, 61 Vertical plate, 62 Mounting plate, 63 Vertical pole, 64 Connecting seat, 65 Fixed seat, 66 Mounting seat, 67 Adjustment seat, 68 Transmission rod, 7 Bidirectional screw, 8 Motor, 9 Drive motor, 10 Conveyor roller, 11 Conveyor motor, 12 Pressure roller two. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-3 This embodiment provides a technical solution: a tableting device for a release agent, including a conveying frame 1, a fixing plate 3 is provided in the middle of both the front and rear ends of the conveying frame 1, the upper end of the fixing plate 3 is fixedly connected to the lower end of the mounting frame 4, the front and rear sides of the bottom wall of the mounting frame 4 are provided with sliding grooves, the lower side of the mounting frame 4 is provided with a pressure roller 5, and also includes an adjustment mechanism 6.
[0022] Adjustment mechanism 6 includes upright plates 61, mounting plates 62, and fixed seats 65. The upright plates 61 are slidably connected to the inner wall of the chute. A pressure roller 5 is rotatably connected to the lower side of the two upright plates 61 relative to each other. The upper ends of the upright plates 61 are fixedly connected to the lower ends of the mounting plates 62. A fixed seat 65 is provided in the middle of the upper end of the mounting plate 62. Adjustment mechanism 6 also includes upright rods 63, connecting seats 64, mounting seats 66, adjusting seats 67, and transmission rods 68. Upright rods 63 are respectively located on the front and rear sides inside the mounting frame 4. The upright rods 63 are slidably connected to corresponding sliding holes at the lower end of the connecting seats 64. An adjusting seat 67 is slidably connected in the mounting groove in the middle of the upper end of the connecting seats 64. Both ends of the joint 67 are rotatably connected to transmission rods 68. The mounting base 66 is located in the middle of the top wall of the mounting frame 4. The upper ends of the transmission rods 68 are rotatably connected to the lower ends of the mounting base 66, and the lower ends of the transmission rods 68 are rotatably connected to the upper ends of the fixed base 65. Through the cooperation of the adjusting base 67 and the fixed base 65, the pressure roller 5 can be moved to adjust the thickness of the release agent sheet. This replaces the traditional method of using hydraulic rods to adjust the thickness of the release agent sheet, and will not cause contamination to the release agent material. It also solves the problem that the adjustment accuracy of the hydraulic rod is reduced due to the influence of temperature and humidity on the hydraulic oil, and ensures the tableting quality of the tableting device for the release agent.
[0023] It also includes a control switch group 2, which is located at the front end of the conveyor frame 1. The input end of the control switch group 2 is electrically connected to an external power supply and can regulate the electrical components inside the equipment.
[0024] The system also includes a bidirectional screw 7 and a motor 8. The bidirectional screw 7 is rotatably connected to the inside of the mounting groove. The adjusting seats 67 are threaded to the front and rear sides of the outer arc surface of the bidirectional screw 7 through the threaded holes in the middle of their front ends. The motor 8 is located in the middle of the front end of the connecting seat 64. The input end of the motor 8 is electrically connected to the output end of the control switch group 2. The output shaft of the motor 8 drives the bidirectional screw 7 to rotate. During the rotation, the bidirectional screw 7 drives the adjusting seats 67 to move through the threaded connection.
[0025] It also includes a drive motor 9, which is located on the lower side of the front end of the upright plate 61. The rear end of the output shaft of the drive motor 9 is fixedly connected to the front end of the pressure roller 5. The input end of the drive motor 9 is electrically connected to the output end of the control switch group 2. When the drive motor 9 starts to run, the output shaft of the drive motor 9 drives the pressure roller 5 to rotate.
[0026] The conveyor frame 1 has conveyor rollers 10 rotatably connected to both the left and right sides inside. The two conveyor rollers 10 are connected by a conveyor belt. A conveyor motor 11 is set on the left side of the front end of the conveyor frame 1. The rear end of the output shaft of the conveyor motor 11 is fixedly connected to the front end of the left conveyor roller 10. The input end of the conveyor motor 11 is electrically connected to the output end of the control switch group 2. The output shaft of the conveyor motor 11 drives the left conveyor roller 10 to rotate. The left conveyor roller 10 drives the right conveyor roller 10 to rotate through the conveyor belt, thereby driving the release agent material to move to the right.
[0027] Among them: the conveyor frame 1 is internally connected to a pressure roller 12, the outer arc surface of the pressure roller 12 is in contact with the inner surface of the conveyor belt, the pressure roller 12 is vertically aligned with the pressure roller 5, and under the pressure of the pressure roller 5 and the pressure roller 12, the release agent material is compressed into a thin sheet to form a uniform release agent sheet.
[0028] The working principle of the tableting device for release agents provided by this utility model is as follows: During the use of the tableting device for release agents, the mixed release agent material is poured onto the left side of the upper end of the conveyor belt through external equipment. Then, by controlling the switch group 2, the motor 8 starts running. The output shaft of the motor 8 drives the bidirectional screw 7 to rotate. During the rotation of the bidirectional screw 7, the adjusting seat 67 moves through the threaded connection. At this time, the distance between the two adjusting seats 67 gradually decreases. During the movement of the adjusting seat 67, it will give a downward push to the fixed seat 65 through the transmission rod 68, thereby causing the fixed seat 65 to drive the vertical plate 61 to move downward through the mounting plate 62. The upright plate 61 drives the pressure roller 5 to move downward, thereby adjusting the thickness of the release agent sheet. Then, through the control switch group 2, the conveyor motor 11 starts to run. The output shaft of the conveyor motor 11 drives the left conveyor roller 10 to rotate. The left conveyor roller 10 drives the right conveyor roller 10 to rotate through the conveyor belt, thereby driving the release agent material to move to the right. When the release agent material contacts the outer arc surface of the pressure roller 5, through the control switch group 2, the drive motor 9 starts to run. The output shaft of the drive motor 9 drives the pressure roller 5 to rotate. Under the pressure of the pressure roller 5 and the pressure roller 12, the release agent material is compressed into a thin sheet, forming a uniform release agent sheet.
[0029] It is worth noting that the motor 8 disclosed in the above embodiments can be 130ZFMA1-0003CBNM, the drive motor 9 and the conveyor motor 11 can be ECMA-C20604RS, and the control switch group 2 is provided with control buttons corresponding to the motor 8, drive motor 9 and conveyor motor 11 for controlling their switching.
[0030] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A tableting device for a release agent, comprising a conveying frame (1), wherein a fixing plate (3) is provided at the middle of both the front and rear ends of the conveying frame (1), the upper end of the fixing plate (3) is fixedly connected to the lower end of a mounting frame (4), and sliding grooves are provided on both the front and rear sides of the bottom wall of the mounting frame (4), and a pressure roller (5) is provided on the lower side of the mounting frame (4), characterized in that: It also includes an adjustment mechanism (6); Adjustment mechanism (6): It includes a vertical plate (61), a mounting plate (62) and a fixed seat (65). The vertical plates (61) are slidably connected to the inner wall of the chute. A pressure roller (5) is rotatably connected between the lower sides of the two vertical plates (61) relative to each other. The upper ends of the vertical plates (61) are fixedly connected to the lower ends of the mounting plate (62). A fixed seat (65) is provided in the middle of the upper end of the mounting plate (62). The adjustment mechanism (6) further includes a vertical rod (63), a connecting seat (64), a mounting seat (66), an adjustment seat (67), and a transmission rod (68). The vertical rod (63) is respectively set on the front and rear sides inside the mounting frame (4). The vertical rod (63) is slidably connected to the sliding holes corresponding to the lower end of the connecting seat (64). The adjustment seat (67) is slidably connected in the mounting groove set in the middle of the upper end of the connecting seat (64). The upper and lower ends of the adjustment seat (67) are rotatably connected to the transmission rod (68). The mounting seat (66) is set in the middle of the top wall of the mounting frame (4). The upper end of the transmission rod (68) is rotatably connected to the lower end of the mounting seat (66), and the lower end of the transmission rod (68) is rotatably connected to the upper end of the fixed seat (65).
2. The tableting device for a release agent according to claim 1, characterized in that: It also includes a control switch group (2), which is located at the front end of the conveyor frame (1), and the input end of the control switch group (2) is electrically connected to an external power supply.
3. A tableting device for a release agent according to claim 1, characterized in that: It also includes a bidirectional screw (7) and a motor (8). The bidirectional screw (7) is rotatably connected to the inside of the mounting groove. The adjusting seats (67) are threaded to the front and rear sides of the outer arc surface of the bidirectional screw (7) through the threaded holes set in the middle of its front end. The motor (8) is set in the middle of the front end of the connecting seat (64). The input end of the motor (8) is electrically connected to the output end of the control switch group (2).
4. A tableting device for a release agent according to claim 2, characterized in that: It also includes a drive motor (9), which is located on the lower side of the front end of the upright plate (61). The rear end of the output shaft of the drive motor (9) is fixedly connected to the front end of the pressure roller (5), and the input end of the drive motor (9) is electrically connected to the output end of the control switch group (2).
5. A tableting device for a release agent according to claim 2, characterized in that: The conveyor frame (1) has conveyor rollers (10) rotatably connected to both the left and right sides inside. The two conveyor rollers (10) are connected by a conveyor belt. A conveyor motor (11) is provided on the left side of the front end of the conveyor frame (1). The rear end of the output shaft of the conveyor motor (11) is fixedly connected to the front end of the left conveyor roller (10). The input end of the conveyor motor (11) is electrically connected to the output end of the control switch group (2).
6. A tableting apparatus for a release agent according to claim 5, characterized in that: The conveyor frame (1) is internally rotatably connected to a pressure roller (12). The outer arc surface of the pressure roller (12) contacts the inner surface of the conveyor belt. The upper and lower positions of the pressure roller (12) correspond to those of the pressure roller (5).