Regulation and control management system for logistics storage automatic sorting and conveying
By designing an automated sorting and conveying system for logistics warehousing with multi-component collaboration, the entire process of information collection and sorting has been automated, solving the problem that existing systems cannot adapt to diverse needs, improving sorting efficiency and system stability, and reducing costs.
Patent Information
- Application Number
- CN202520344508.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-01
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-01
AI Technical Summary
Existing automated sorting and conveying systems for logistics and warehousing cannot adapt to diverse market demands, cannot flexibly adjust information scanning structures, are difficult to accurately monitor and control, pose a risk of food spoilage, and are difficult to achieve efficient cost management and resource utilization.
A control and management system was designed, which includes a support mechanism, a control mechanism, a conveying mechanism, a sorting mechanism, a height adjustment mechanism, and an angle adjustment mechanism. By flexibly adjusting the height, horizontal and vertical angles of the scanning camera, combined with an electric telescopic pole, a servo motor and a transmission mechanism, the system can achieve comprehensive and accurate collection and sorting of cargo information.
It improves sorting efficiency and accuracy, reduces manual intervention, enhances the efficiency and reliability of logistics and warehousing operations, reduces costs, and strengthens the stability and applicability of the system, enabling it to adapt to high-intensity, long-term work requirements.
Smart Images

Figure CN223822538U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of goods transportation, and particularly relates to a regulation and management system for automatic sorting and conveying in logistics warehousing. Background Art
[0002] With the rapid development of Internet technology, the e-commerce industry has shown explosive growth. As an important part of the e-commerce field, the food e-commerce market has been continuously expanding. Consumers' purchasing demands for food are becoming increasingly diversified and personalized. They not only require a rich variety of food but also pursue faster delivery services and higher product quality guarantees. At the same time, food e-commerce orders are characterized by high frequency and small batches, which pose extremely high requirements for the logistics warehousing link.
[0003] For example, the utility model with the Chinese patent publication number CN114985275B discloses a regulation and management system for automatic sorting and conveying in logistics warehousing based on intelligence. The key points of its technical solution are as follows: including a package basic information acquisition module, a package conveying information collection module, a package conveying information analysis module, a package sorting and safety analysis module, a package inspection module, a database, and an early warning terminal. By collecting and analyzing the package conveying information and conducting safety analysis on the sorting process, and also conducting safety inspection on the packages after sorting, it solves the problem that there is no inspection for the packages after sorting at present, realizes the regulation and analysis of the sorting parameters of the sorting device, improves the safety and reliability of the package sorting process, and at the same time improves the efficiency of the package sorting process, reflects the intelligence and automation of the package conveying and sorting process, effectively enhances the pertinence and flexibility of package sorting, and improves the intelligent effect of different package sorting.
[0004] Although the previous regulation and management systems for automatic sorting and conveying in logistics warehousing can achieve the sorting function, they do not have the function of adjusting the information scanning structure. They cannot adjust the use position and use angle of the information scanning structure according to the use requirements, cannot adapt to the diverse market demands, reduce the applicability of the regulation and management systems for automatic sorting and conveying in logistics warehousing, and it is difficult to achieve precise monitoring and regulation in the traditional way, resulting in the risk of food deterioration during warehousing and transportation. In addition, it is difficult to achieve efficient cost management and resource utilization.
[0005] In addition, the existing regulation and management systems for automatic sorting and conveying in logistics warehousing cannot meet the needs of automatic sorting, efficient conveying, precise environmental regulation, and cost management of food. Content of the Utility Model
[0006] Based on the problems existing in the prior art, this utility model proposes a control and management system for automated sorting and conveying in logistics warehousing, which is suitable for automated sorting, efficient conveying, precise environmental control, and cost management of food.
[0007] To achieve the above objectives, the present invention provides a control and management system for automated sorting and conveying in logistics warehousing, comprising a support mechanism, a control mechanism fixedly connected to the top of the support mechanism, a conveying mechanism fixedly connected to the top of the support mechanism, a sorting mechanism fixedly connected to the rear side of the top of the support mechanism, a height adjustment mechanism fixedly connected to one side of the top of the support mechanism, a first angle adjustment mechanism fixedly connected to the bottom of the height adjustment mechanism, a second angle adjustment mechanism fixedly connected to the bottom of the first angle adjustment mechanism, and a scanning camera movably connected to the bottom of the second angle adjustment mechanism via a rotating rod.
[0008] The conveying mechanism includes a horizontal plate, which is fixed to the top of the support mechanism. Side plates are fixedly connected to the front and rear sides of the top of the horizontal plate, and a conveying frame is fixedly connected to the opposite side of the side plate.
[0009] Preferably, the inner wall of the conveyor frame is movably connected to a conveyor roller via a bearing, the surface of the conveyor roller is provided with a conveyor belt, a drive motor is fixedly connected to one side of the front of the side plate, and the output end of the drive motor is fixedly connected to one end of the conveyor roller.
[0010] Preferably, the sorting mechanism includes a vertical plate, which is fixed to the top of the support mechanism. The surface of the vertical plate is fixedly connected with evenly distributed positioning sensors, and the back of the vertical plate is provided with an evenly distributed first electric telescopic rod. The output end of the first electric telescopic rod is fixedly connected to a push plate, which is located on one side of the positioning sensors.
[0011] More preferably, the support mechanism includes a base plate, with angle steel fixedly connected to both sides of the top of the base plate, and a fixing frame fixedly connected to the opposite side of the angle steel, the top of the fixing frame being fixedly connected to the bottom of the cross plate.
[0012] Furthermore, the control mechanism includes a control box, which is fixed to the top plate. A battery is fixedly connected to one side of the bottom of the control box cavity, and a controller is fixedly connected to the other side of the bottom of the control box cavity.
[0013] Furthermore, the height adjustment mechanism includes a bracket, which is fixed to the top of the horizontal plate. A second electric telescopic rod is provided through the top of the bracket, and a movable plate is fixedly connected to the output end of the second electric telescopic rod.
[0014] Preferably, the first angle adjustment mechanism includes a housing, which is fixed to the bottom of the movable plate.
[0015] Preferably, a partition is fixedly connected to the inner wall of the box, and a rotating rod is movably connected to the inner wall of the box via a bearing.
[0016] Preferably, a worm gear is fixedly connected to the surface of the rotating rod, and a connecting plate is fixedly connected to the bottom of the rotating rod.
[0017] More preferably, a first servo motor is fixedly connected to one side of the inner cavity of the housing, and a worm gear is fixedly connected to the output end of the first servo motor, the worm gear meshing with a worm wheel.
[0018] Compared with existing technologies, the advantages and positive effects of this utility model for the control and management system of automated sorting and conveying in logistics warehousing are as follows:
[0019] 1. This utility model achieves full automation of the entire process of goods from conveying, information collection and classification to sorting through the coordinated operation of multiple components such as feeding equipment, conveying mechanism, scanning camera and sorting mechanism. The positioning sensor accurately detects the position of the goods, and together with the first electric telescopic rod and push plate, it greatly improves sorting efficiency and accuracy.
[0020] 2. The scanning camera of this utility model has a full range of flexible adjustment functions in height, horizontal and vertical directions, which can quickly adapt to goods of different heights. The horizontal angle adjustment is achieved by using worm gear transmission, which has high adjustment accuracy and stability. The vertical angle adjustment is directly driven by the second servo motor, which has a rapid response and can comprehensively acquire goods information.
[0021] 3. The entire system of this utility model is controlled by automated components such as motors and sensors, which greatly reduces manual intervention, lowers labor costs, and improves the overall efficiency and reliability of logistics and warehousing operations, and can adapt to the needs of high-intensity and long-term work.
[0022] 4. This utility model greatly improves the operational efficiency and accuracy of logistics warehousing. The intelligent scheduling module optimizes task allocation and resource configuration, and remote equipment monitoring ensures stable equipment operation and reduces downtime due to malfunctions. At the same time, the system strengthens its risk response capabilities. The anomaly warning module detects potential problems in advance, the emergency management module responds quickly in case of emergencies, and the multi-warehouse collaboration module improves resource utilization efficiency, reduces costs, and enhances the stability and reliability of the system, providing strong support for the high-quality development of logistics warehousing business. Attached Figure Description
[0023] Figure 1 A three-dimensional structural diagram of the control and management system for automated sorting and conveying in logistics warehousing, based on this utility model;
[0024] Figure 2 This is a three-dimensional structural view of the support mechanism of the control and management system for automated sorting and conveying in logistics warehousing, based on the present invention.
[0025] Figure 3 This is a sectional perspective view of the control mechanism of the control and management system for automated sorting and conveying in logistics warehousing, based on the present invention.
[0026] Figure 4 This is a partial three-dimensional view of the control and management system for automated sorting and conveying in logistics warehousing according to the present invention;
[0027] Figure 5 A perspective view of the height adjustment mechanism of the control and management system for automated sorting and conveying in logistics warehousing, according to the present invention.
[0028] Figure 6 A sectional perspective view of the first and second angle adjustment mechanisms of the control and management system for automated sorting and conveying in logistics warehousing, according to the present invention.
[0029] Figure 7 This is a system schematic diagram of a control and management system for automated sorting and conveying in logistics warehousing, based on the present invention.
[0030] Explanation of reference numerals in the attached drawings: 1. Support mechanism; 2. Control mechanism; 3. Conveying mechanism; 4. Sorting mechanism; 5. Height adjustment mechanism; 6. First angle adjustment mechanism; 7. Second angle adjustment mechanism; 8. Scanning camera; 301. Horizontal plate; 302. Side plate; 303. Conveyor frame; 304. Conveyor belt; 305. Drive motor; 401. Vertical plate; 402. Positioning sensor; 403. First electric telescopic rod; 404. Push plate; 101. Base plate; 102. Angle steel; 103. Fixing frame; 201. Control... Components: 1. Box; 2. Battery; 2. Controller; 5. Bracket; 5. Second electric telescopic rod; 5. Moving plate; 6. Box body; 6. Partition; 6. Rotating rod; 6. Worm gear; 6. Connecting plate; 6. First servo motor; 6. Worm; 7. Support plate; 7. Second servo motor; 7. Transmission rod; 7. Connecting block; 6. Limiting plate; 6. Arc rod; 6. Limiting sleeve; 10. Extension plate; 10. Collection trough. Detailed Implementation
[0031] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0032] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0033] This utility model adopts the following technical solution: a control and management system for automated sorting and conveying in logistics warehousing, comprising a support mechanism, a control mechanism fixedly connected to the top of the support mechanism, a conveying mechanism fixedly connected to the top of the support mechanism, a sorting mechanism fixedly connected to the rear side of the top of the support mechanism, a height adjustment mechanism fixedly connected to one side of the top of the support mechanism, a first angle adjustment mechanism fixedly connected to the bottom of the height adjustment mechanism, a second angle adjustment mechanism fixedly connected to the bottom of the first angle adjustment mechanism, and a scanning camera movably connected to the bottom of the second angle adjustment mechanism via a rotating rod; the conveying mechanism includes a horizontal plate, which is fixed to the support mechanism. At the top of the mechanism, side plates are fixedly connected to the front and rear sides of the top of the horizontal plate. A conveyor frame is fixedly connected to the opposite side of the side plate. A conveyor roller is movably connected to the inner wall of the conveyor frame through bearings. A conveyor belt is provided on the surface of the conveyor roller. A drive motor is fixedly connected to one side of the front of the side plate. The output end of the drive motor is fixedly connected to one end of the conveyor roller. The sorting mechanism includes a vertical plate, which is fixed to the top of the support mechanism. Evenly distributed positioning sensors are fixedly connected to the surface of the vertical plate. A evenly distributed first electric telescopic rod is provided through the back of the vertical plate. A push plate is fixedly connected to the output end of the first electric telescopic rod. The push plate is located on one side of the positioning sensor.
[0034] In one embodiment, the support mechanism includes a base plate, with angle steel fixedly connected to both sides of the top of the base plate, and a fixing frame fixedly connected to the opposite side of the angle steel, the top of the fixing frame being fixedly connected to the bottom of the cross plate.
[0035] In one embodiment, the control mechanism includes a control box, which is fixed to a top plate. A battery is fixedly connected to one side of the bottom of the control box cavity, and a controller is fixedly connected to the other side of the bottom of the control box cavity.
[0036] In one embodiment, the height adjustment mechanism includes a bracket fixed to the top of a horizontal plate, a second electric telescopic rod extending through the top of the bracket, and a movable plate fixedly connected to the output end of the second electric telescopic rod.
[0037] In one embodiment, the first angle adjustment mechanism includes a housing, the housing being fixed to the bottom of a movable plate, a partition being fixedly connected to the inner wall of the housing, a rotating rod being movably connected to the inner wall of the housing via a bearing, a worm gear being fixedly connected to the surface of the rotating rod, a connecting plate being fixedly connected to the bottom of the rotating rod, a first servo motor being fixedly connected to one side of the inner cavity of the housing, a worm being fixedly connected to the output end of the first servo motor, and the worm meshing with the worm gear.
[0038] In one embodiment, the second angle adjustment mechanism includes a support plate, the top of which is fixedly connected to the bottom of a connecting plate, a second servo motor fixedly connected to one side of the support plate, a transmission rod fixedly connected to the output end of the second servo motor, the transmission rod being movably connected to the support plate via a bearing, a connecting block being fixedly sleeved on the surface of the transmission rod, and the bottom of the connecting block being fixedly connected to the top of the scanning camera.
[0039] In one embodiment, a limiting plate is fixedly connected to the bottom of the connecting plate, and an arc-shaped rod is fixedly connected to the opposite side of the limiting plate. A limiting sleeve is fixedly sleeved on the surface of the arc-shaped rod, and the bottom of the limiting sleeve is fixedly connected to the top of the connecting block.
[0040] In one embodiment, an extension plate is fixedly connected to the front of the base plate, and a uniformly distributed collection groove is provided on the top of the extension plate.
[0041] In one embodiment, the controller cavity is provided with a joint control module. The output and input terminals of the joint control module are electrically connected to an order management module, an inventory management module, a sorting control module, a conveying control module, an equipment management module, and a data statistics and analysis module. The output and input terminals of the joint control module are all electrically connected to... The system includes an intelligent path planning module; both the output and input ends of the joint control module are electrically connected to an environment adaptation module; both the output and input ends of the joint control module are electrically connected to a human-machine collaborative interaction module; both the output and input ends of the joint control module are electrically connected to a blockchain traceability module; both the output and input ends of the joint control module are electrically connected to an intelligent scheduling module; both the output and input ends of the joint control module are electrically connected to a remote equipment monitoring module; both the output and input ends of the joint control module are electrically connected to an emergency management module; and both the output and input ends of the joint control module are electrically connected to a multi-warehouse collaboration module.
[0042] In one embodiment, the output and input terminals of the joint control module are electrically connected to an energy management module, the output and input terminals of the joint control module are electrically connected to an anomaly warning module, the output and input terminals of the joint control module are electrically connected to a cost accounting module, and the output and input terminals of the joint control module are electrically connected to a customer relationship management module.
[0043] The following description, in conjunction with the accompanying drawings, further illustrates the control and management system of this utility model for automated sorting and conveying in logistics warehousing. Figures 1-7 As shown, the control and management system for automated sorting and conveying in logistics warehousing of this utility model includes a support mechanism 1. A control mechanism 2 is fixedly connected to the top of the support mechanism 1, a conveying mechanism 3 is fixedly connected to the top of the support mechanism 1, a sorting mechanism 4 is fixedly connected to the rear side of the top of the support mechanism 1, a height adjustment mechanism 5 is fixedly connected to one side of the top of the support mechanism 1, a first angle adjustment mechanism 6 is fixedly connected to the bottom of the height adjustment mechanism 5, a second angle adjustment mechanism 7 is fixedly connected to the bottom of the first angle adjustment mechanism 6, and a scanning camera 8 is movably connected to the bottom of the second angle adjustment mechanism 7 via a rotating rod; the conveying mechanism 3 includes a horizontal plate 301, which is fixed to the top of the support mechanism 1, and both the front and rear sides of the top of the horizontal plate 301 are fixed. A side plate 302 is connected, and a conveyor frame 303 is fixedly connected to the opposite side of the side plate 302. A conveyor roller is movably connected to the inner wall of the conveyor frame 303 through a bearing. A conveyor belt 304 is provided on the surface of the conveyor roller. A drive motor 305 is fixedly connected to one side of the front of the side plate 302. The output end of the drive motor 305 is fixedly connected to one end of the conveyor roller. The sorting mechanism 4 includes a vertical plate 401, which is fixed to the top of the support mechanism 1. A uniformly distributed positioning sensor 402 is fixedly connected to the surface of the vertical plate 401. A uniformly distributed first electric telescopic rod 403 is provided through the back of the vertical plate 401. A push plate 404 is fixedly connected to the output end of the first electric telescopic rod 403. The push plate 404 is located on one side of the positioning sensor 402.
[0044] By adopting the above technical solution, a support mechanism 1, a control mechanism 2, a conveying mechanism 3, a sorting mechanism 4, a height adjustment mechanism 5, a first angle adjustment mechanism 6, a second angle adjustment mechanism 7, and a scanning camera 8 are innovatively integrated to build a highly collaborative automated system. Through the linkage of each mechanism, the precise adjustment of the information scanning structure in position and angle is achieved. Whether it is large goods or small packages, the scanning camera 8 can be ensured to be in the best working state, meeting the scanning needs of goods of different shapes and sizes. This greatly enhances the adaptability of the system in complex logistics scenarios and effectively improves the overall applicability of the system.
[0045] In addition, the support mechanism 1 includes a base plate 101, with angle steel 102 fixedly connected to both sides of the top of the base plate 101. A fixing frame 103 is fixedly connected to the opposite side of the angle steel 102, and the top of the fixing frame 103 is fixedly connected to the bottom of the horizontal plate 301. The control mechanism 2 includes a control box 201, which is fixed to the top plate. A battery 202 is fixedly connected to one side of the bottom of the inner cavity of the control box 201, and a controller 203 is fixedly connected to the other side of the bottom of the inner cavity of the control box 201. The height adjustment mechanism 5 includes a bracket 501, which is fixed to the top of the horizontal plate 301. A second electric telescopic rod 502 is provided through the top of the bracket 501, and a moving plate 503 is fixedly connected to the output end of the second electric telescopic rod 502. The support mechanism 1 adopts a combined structure of base plate 101, angle steel 102, and fixing frame 103. The base plate 101 serves as the basic load-bearing component, evenly distributing the overall weight of the system and providing a stable support surface. The angle steel 102, with its unique shape and high strength characteristics, enhances the rigidity and stability of the structure. To prevent deformation or shaking during prolonged use, the mounting bracket 103 further tightly connects all components, ensuring the entire system remains stable during operation and providing a solid guarantee for the normal operation of other mechanisms. The battery 202, as an independent power supply unit, ensures continuous system operation for a period of time in the event of an external power outage, preventing logistics operations from being interrupted due to sudden power failures and ensuring the continuity of the logistics process. The controller 203 intelligently controls the operation of each mechanism. Operators only need to perform simple operations on the control box 201 to achieve efficient management of the entire automated sorting and conveying system for logistics warehousing. In actual logistics operations, the height of goods varies greatly. By controlling the extension and retraction of the second electric telescopic rod 502, the height of the moving plate 503 can be quickly and accurately adjusted, thereby driving the scanning camera 8 to a suitable height position for comprehensive and clear scanning of goods at different heights, ensuring accurate collection of goods information.
[0046] Furthermore, the first angle adjustment mechanism 6 includes a housing 601, which is fixed to the bottom of the movable plate 503. A partition 602 is fixedly connected to the inner wall of the housing 601. A rotating rod 603 is movably connected to the inner wall of the housing 601 via a bearing. A worm gear 604 is fixedly connected to the surface of the rotating rod 603. A connecting plate 605 is fixedly connected to the bottom of the rotating rod 603. A first servo motor 606 is fixedly connected to one side of the inner cavity of the housing 601. A worm gear 607 is fixedly connected to the output end of the first servo motor 606. The worm gear 607 meshes with the worm gear 604. The second angle adjustment mechanism 7 includes a support plate 701, whose top is fixedly connected to the bottom of the connecting plate 605. A second servo motor is fixedly connected to one side of the support plate 701. 702, the output end of the second servo motor 702 is fixedly connected to a transmission rod 703. The transmission rod 703 is movably connected to the support plate 701 through a bearing. A connecting block 704 is fixedly sleeved on the surface of the transmission rod 703. The bottom of the connecting block 704 is fixedly connected to the top of the scanning camera 8. Through the precise control of the first servo motor 606, the scanning camera 8 can rotate flexibly in the horizontal direction to achieve multi-angle scanning, without missing any angle that needs to collect information. This greatly improves the comprehensiveness and accuracy of scanning. When facing goods placed at different angles, it can quickly adjust the vertical angle to ensure complete capture of the surface information of the goods. This greatly improves the flexibility of scanning and meets the diverse scanning needs in complex logistics scenarios.
[0047] In one embodiment, a limiting plate 6051 is fixedly connected to the bottom of the connecting plate 605, and an arc-shaped rod 6052 is fixedly connected to the opposite side of the limiting plate 6051. A limiting sleeve 6053 is fixedly sleeved on the surface of the arc-shaped rod 6052. The bottom of the limiting sleeve 6053 is fixedly connected to the top of the connecting block 704. An extension plate 1011 is fixedly connected to the front of the base plate 101. A uniformly distributed collection groove 1012 is provided on the top of the extension plate 1011. The coordinated arrangement of the limiting plate 6051, the arc-shaped rod 6052, and the limiting sleeve 6053 provides a reliable limiting function for the connecting block 704. During the angle adjustment process of the scanning camera 8, the limiting plate 6051 and the arc-shaped rod 6052 restrict the movement trajectory of the connecting block 704, preventing it from excessively rotating or deviating, and ensuring that the scanning camera 8 is always adjusted within the predetermined angle range. The uniformly distributed design of the collection groove 1012 allows different types or batches of goods to be stored separately, improving the convenience and efficiency of logistics operations and helping to optimize the entire logistics warehousing process.
[0048] In another embodiment, a control and management system for automated sorting and conveying in logistics warehousing includes a joint control module. The output and input terminals of the joint control module are electrically connected to an order management module, an inventory management module, a sorting control module, a conveying control module, an equipment management module, and a data statistics and analysis module. The output terminal of the joint control module is... Both the input and output ends of the joint control module are electrically connected to an intelligent path planning module; both the input and output ends of the joint control module are electrically connected to an environmental adaptation module; both the input and output ends of the joint control module are electrically connected to a human-machine collaborative interaction module; both the input and output ends of the joint control module are electrically connected to a blockchain traceability module; both the input and output ends of the joint control module are electrically connected to an intelligent scheduling module; both the input and output ends of the joint control module are electrically connected to a remote equipment monitoring module; both the input and output ends of the joint control module are electrically connected to an emergency management module; and both the input and output ends of the joint control module are electrically connected to a multi-warehouse collaboration module.
[0049] Using the above technical solution, the order management module includes an order entry submodule, an order modification review submodule, an order query and statistics submodule, and an order priority determination submodule. The order entry submodule supports diverse entry methods such as manual input, file import, and electronic data interface integration, ensuring fast and accurate entry of order information into the system, while also providing format validation and error prompts. The order modification review submodule handles order information changes, reviews modifications, and records the reason for modification, the person making the modification, and the modification time, ensuring data accuracy and traceability. The order query and statistics submodule provides multi-dimensional query functions by order number, customer name, order time range, order status, etc., and also supports order data statistical analysis, such as order volume trends and customer order distribution. The order priority determination submodule assigns priority to each order based on factors such as urgency, customer level, and special requirements, facilitating subsequent scheduling and processing. The inventory management module includes a real-time inventory monitoring submodule, a periodic inventory planning submodule, a dynamic replenishment strategy submodule, and an inventory anomaly warning notification submodule. The real-time inventory monitoring submodule... Leveraging IoT technology, the system acquires real-time information on inventory quantity, location, and status, displaying inventory distribution through a visual interface. A periodic inventory planning submodule allows for the creation of periodic inventory plans, set by daily, weekly, monthly, or quarterly periods, generating inventory task lists. A dynamic replenishment strategy submodule dynamically adjusts replenishment thresholds and plans based on factors such as inventory depletion rates, market demand forecasts, and supplier delivery cycles. An inventory anomaly warning and notification submodule provides alerts for abnormal fluctuations in inventory data, in addition to alerts for inventory backlog, shortages, and nearing expiration dates, notifying relevant personnel via SMS, email, and system pop-ups. The sorting control module includes a task intelligent allocation submodule, an equipment status feedback submodule, and a sorting path optimization submodule. The task intelligent allocation submodule comprehensively considers order information, inventory location, sorting equipment status, and personnel allocation, using intelligent algorithms to assign sorting tasks to the most suitable sorting equipment and personnel. The equipment status feedback submodule receives real-time information on the operating status of sorting equipment, such as equipment runtime, number of failures, and operating efficiency, enabling timely adjustments to task allocation and equipment maintenance plans.The sorting path optimization submodule optimizes the travel paths of sorting equipment based on warehouse layout and cargo location, reducing empty travel distance and sorting time. The conveyor control module includes equipment collaborative scheduling, fault prediction and diagnosis, and conveyor efficiency analysis submodules. The equipment collaborative scheduling submodule coordinates the start-up, stop, speed, and turning of different types and locations of conveyor equipment to ensure seamless cargo transport. The fault prediction and diagnosis submodule uses machine learning algorithms to analyze conveyor equipment operating data, predicting equipment failures in advance and quickly diagnosing the causes when failures occur. The conveyor efficiency analysis submodule statistically analyzes data such as transport volume, transport time, and congestion frequency of conveyor equipment to evaluate conveyor efficiency and propose optimization suggestions. The equipment management module includes equipment lifecycle archive, preventative maintenance plan development, and emergency fault handling submodules. The equipment lifecycle archive module records equipment from procurement and installation... The system includes information on the entire process from equipment commissioning, use, maintenance to scrapping, including equipment technical parameters, maintenance records, maintenance history, and parts replacement records; a preventive maintenance planning submodule: based on equipment operating time, usage frequency, and historical fault data, it develops preventive maintenance plans and schedules maintenance tasks in advance; a fault emergency handling submodule: in the event of a sudden equipment failure, it provides emergency handling procedures and guidance to quickly restore equipment operation and reduce downtime; and a data statistics and analysis module, including a multi-source data acquisition and integration submodule, a deep data analysis and mining submodule, and a visualization decision dashboard submodule. The multi-source data acquisition and integration submodule collects data from various business modules, equipment sensors, third-party systems, and other channels, and performs cleaning, transformation, and integration; the deep data analysis and mining submodule uses data mining algorithms, such as association rule mining, cluster analysis, and predictive analysis, to discover potential patterns and valuable information from massive amounts of data.The Visualized Decision Dashboard module presents data analysis results in intuitive charts and reports, providing decision support for enterprise management. The Intelligent Path Planning module utilizes artificial intelligence and machine learning algorithms, combined with real-time warehouse layout, cargo location, equipment operating status, and order urgency, to dynamically plan optimal sorting and conveying routes. This not only improves efficiency but also reduces equipment energy consumption and wear. The Environmental Adaptation module is equipped with multiple sensors to monitor environmental parameters such as temperature, humidity, and air quality in the warehouse in real time. When environmental parameters exceed set ranges, it automatically adjusts warehouse ventilation and temperature control equipment to ensure goods are stored and transported in a suitable environment, while also protecting equipment from harsh environments. The Human-Machine Collaboration Interaction module enables efficient collaboration between humans and automated equipment in areas requiring manual assistance, such as handling large items and special goods. Through smart wearable devices and gesture recognition technology, operators can interact naturally with equipment, improving operational flexibility and safety. The Blockchain Traceability module utilizes blockchain technology. The entire process of goods from warehousing to outbound is recorded with encrypted data. Each operational step forms an immutable block, allowing customers and businesses to query the flow of goods in real time through a blockchain explorer. This enhances the transparency and credibility of logistics information, increasing customer trust. The intelligent scheduling module comprehensively considers factors such as order volume, equipment status, and staffing to intelligently schedule sorting and conveying tasks, rationally allocate resources, and improve overall operational efficiency. The remote equipment monitoring module utilizes IoT technology to remotely monitor sorting and conveying equipment. Staff can view the equipment's operating status and parameters anytime, anywhere via mobile phones, computers, and other terminals, facilitating equipment management and maintenance. The emergency management module develops contingency plans, enabling rapid activation of emergency measures in the event of unforeseen circumstances such as natural disasters or major equipment failures, ensuring the continuity of logistics operations and the safety of goods. For enterprises with multiple warehouses, this module enables information sharing and collaborative operations among warehouses, unified resource allocation, optimized inventory layout, and improved overall logistics efficiency.
[0050] In addition, the output and input terminals of the joint control module are electrically connected to an energy management module, an anomaly warning module, a cost accounting module, and a customer relationship management module. The energy management module includes a real-time energy consumption monitoring and acquisition submodule, an energy-saving strategy optimization and execution submodule, and an energy cost analysis and accounting submodule. The real-time energy consumption monitoring and acquisition submodule uses smart meters, sensors, and other devices to collect and classify the energy consumption data of the sorting and conveying equipment in real time. The energy-saving strategy optimization and execution submodule calculates energy costs based on energy consumption... Based on data and operational needs, the system utilizes intelligent algorithms to optimize equipment operating power, operating time, and start-stop strategies to achieve energy-saving goals. The energy cost analysis and accounting submodule statistically analyzes energy consumption costs, evaluates energy-saving effects, and provides data support for enterprise energy management decisions. The anomaly warning module includes a multi-source data fusion and acquisition submodule, an intelligent warning model construction and updating submodule, and a warning information classification and notification submodule. The multi-source data fusion and acquisition submodule extensively collects equipment operation data, order processing data, inventory data, environmental data, etc., and performs fusion processing. The intelligent warning model construction and updating submodule uses big data analysis and machine learning algorithms to build anomaly warning models and update them according to actual operation... The system continuously updates and optimizes models based on data; the early warning information classification and notification submodule classifies early warning information according to the severity of anomalies and promptly notifies relevant personnel through multiple channels; the cost accounting module includes a full cost element data collection submodule, a refined cost accounting and allocation submodule, and a cost analysis and control strategy formulation submodule. The full cost element data collection submodule collects various cost data such as equipment purchase costs, energy consumption costs, labor costs, maintenance costs, inventory holding costs, and transportation costs; the refined cost accounting and allocation submodule uses methods such as activity-based costing to accurately allocate costs to each order, each operational stage, and each piece of equipment; the cost analysis and control strategy formulation submodule... The system analyzes cost structure and trends, formulates cost control strategies, and reduces logistics and warehousing costs. The customer relationship management (CRM) module includes three sub-modules: 360-degree customer information management, customer demand response and service tracking, and customer value assessment and marketing decision-making. The 360-degree customer information management sub-module integrates basic customer information, contact details, purchase history, preferences, and complaint records to create a 360-degree view of the customer. The customer demand response and service tracking sub-module responds promptly to customer inquiries and complaints, tracks service processing progress, and ensures customer satisfaction. The customer value assessment and marketing decision-making sub-module evaluates customer value through customer data analysis, formulates targeted marketing strategies, and expands business.
[0051] Furthermore, the intelligent path planning module includes a real-time environmental perception and update submodule, a multi-objective optimization algorithm submodule, and a path dynamic adjustment submodule. All three submodules are bidirectionally electrically connected to the joint control module. The real-time environmental perception and update submodule uses sensors, IoT, and other technologies to acquire real-time information such as warehouse layout changes, dynamic movement of goods, and temporary equipment failures, and updates the path planning model accordingly. The multi-objective optimization algorithm submodule comprehensively considers multiple objectives such as efficiency, energy consumption, and equipment wear, and uses a multi-objective optimization algorithm to generate the optimal path solution. The path dynamic adjustment submodule dynamically adjusts the sorting and conveying paths during operations based on real-time changes, such as changes in order priority or sudden equipment failures.
[0052] In one embodiment, the environmental adaptive module includes a multi-parameter high-precision monitoring submodule, an intelligent control strategy submodule, and an environmental data recording and analysis submodule. All three submodules are bidirectionally electrically connected to the joint control module. The multi-parameter high-precision monitoring submodule deploys various high-precision sensors to monitor environmental parameters such as temperature, humidity, air quality, and light intensity in the warehouse in real time. The intelligent control strategy submodule formulates intelligent control strategies based on the storage requirements of different goods and equipment operating environment standards, automatically controlling equipment such as ventilation, temperature control, and lighting. The environmental data recording and analysis submodule records historical environmental parameter data, analyzes environmental change trends, and provides a basis for equipment maintenance and adjustments to goods storage strategies.
[0053] In another embodiment, the human-machine collaboration interaction module includes an intelligent interactive device management and maintenance submodule, a human-machine collaboration task planning and allocation submodule, and a personnel safety protection and monitoring submodule. All three submodules are bidirectionally electrically connected to the joint control module. The intelligent interactive device management and maintenance submodule is responsible for the daily management, maintenance, and upgrades of intelligent wearable devices, gesture recognition devices, voice interaction devices, etc. The human-machine collaboration task planning and allocation submodule rationally plans the human-machine collaboration process based on the characteristics of the task and the skill level of the personnel, and allocates tasks to humans and automated equipment. The personnel safety protection and monitoring submodule monitors the personnel safety status in real time during the human-machine collaboration process, and immediately stops equipment operation and issues an alarm when a dangerous situation is detected.
[0054] Furthermore, the blockchain traceability module includes a data encryption and hash calculation submodule, a blockchain node management and synchronization submodule, and a traceability information visualization query submodule. These submodules are all bidirectionally electrically connected to the joint control module. The data encryption and hash calculation submodule encrypts data at every stage of the goods' journey from warehousing to outbound and calculates hash values to ensure data integrity and security. The blockchain node management and synchronization submodule manages blockchain nodes and synchronizes data, ensuring data consistency across nodes and guaranteeing the reliability of traceability information. The traceability information visualization query submodule uses a blockchain explorer to display goods flow information in an intuitive interface, facilitating inquiries by customers and businesses.
[0055] The intelligent scheduling module includes a dynamic task allocation and scheduling submodule, a resource balancing and collaborative scheduling submodule, and a scheduling scheme simulation and optimization submodule. These submodules are all bidirectionally electrically connected to the joint control module. The dynamic task allocation and scheduling submodule dynamically allocates sorting and conveying tasks based on real-time order volume, equipment status, and personnel availability, optimizing the scheduling scheme. The resource balancing and collaborative scheduling submodule balances the use of resources such as equipment and personnel, avoiding resource idleness or overuse, and achieving collaborative resource scheduling. The scheduling scheme simulation and optimization submodule uses simulation technology to evaluate the scheduling scheme, identifying problems in advance and optimizing the scheduling scheme.
[0056] The above technical solution includes a high-speed and stable data transmission submodule, a multi-terminal remote monitoring and control submodule, and a remote equipment fault diagnosis and assistance submodule. All three submodules are bidirectionally electrically connected to the joint control module. The high-speed and stable data transmission submodule utilizes high-speed network technologies such as 5G and Wi-Fi 6 to achieve stable and rapid transmission of equipment operation data. The multi-terminal remote monitoring and control submodule supports remote monitoring of equipment operation status via multiple terminals such as mobile phones, tablets, and computers; some devices can also be remotely controlled. The remote equipment fault diagnosis and assistance submodule allows technicians to diagnose equipment faults through the remote monitoring system and guide on-site personnel in repairs.
[0057] In addition, the emergency management module includes a multi-scenario emergency plan designation and update submodule, an emergency resource management and allocation submodule, and an emergency drill and training organization submodule. These submodules are all bidirectionally electrically connected to the joint control module. The multi-scenario emergency plan designation and update submodule develops emergency plans for various scenarios such as natural disasters, major equipment failures, cybersecurity incidents, and public health emergencies, and updates them promptly based on actual conditions. The emergency resource management and allocation submodule manages emergency supplies, personnel, equipment, and other resources, enabling rapid resource allocation during emergencies. The emergency drill and training organization submodule regularly organizes emergency drills and training to improve personnel's emergency response capabilities.
[0058] On the other hand, the multi-warehouse collaboration module includes a cross-regional real-time data sharing and synchronization submodule, a collaborative operation planning and scheduling submodule, and an inter-warehouse resource optimization and allocation submodule. All three submodules are bidirectionally electrically connected to the joint control module. The cross-regional real-time data sharing and synchronization submodule enables real-time sharing and synchronization of order information, inventory information, equipment information, and operation progress data among multiple warehouses. The collaborative operation planning and scheduling submodule uniformly formulates operation plans for multiple warehouses and coordinates the allocation of goods and transportation arrangements between warehouses. The inter-warehouse resource optimization and allocation submodule optimizes the allocation of human resources, equipment, inventory, and other resources according to the actual needs of each warehouse, improving overall operational efficiency.
[0059] The following detailed embodiments further illustrate the control and management system for automated sorting and conveying in logistics warehousing. Figures 1-7As shown, this utility model provides a control and management system for automated sorting and conveying in logistics warehousing, including a support mechanism 1, a control mechanism 2 fixedly connected to the top of the support mechanism 1, a conveying mechanism 3 fixedly connected to the top of the support mechanism 1, a sorting mechanism 4 fixedly connected to the rear side of the top of the support mechanism 1, a height adjustment mechanism 5 fixedly connected to one side of the top of the support mechanism 1, a first angle adjustment mechanism 6 fixedly connected to the bottom of the height adjustment mechanism 5, a second angle adjustment mechanism 7 fixedly connected to the bottom of the first angle adjustment mechanism 6, and a scanning camera 8 movably connected to the bottom of the second angle adjustment mechanism 7 via a rotating rod; the conveying mechanism 3 includes a horizontal plate 301, which is fixed to the top of the support mechanism 1, and side plates 301 are fixedly connected to the front and rear sides of the top of the horizontal plate 301. 2. A conveyor frame 303 is fixedly connected to one side of the side plate 302. A conveyor roller is movably connected to the inner wall of the conveyor frame 303 via bearings. A conveyor belt 304 is provided on the surface of the conveyor roller. A drive motor 305 is fixedly connected to one side of the front of the side plate 302. The output end of the drive motor 305 is fixedly connected to one end of the conveyor roller. The sorting mechanism 4 includes a vertical plate 401, which is fixed to the top of the support mechanism 1. Evenly distributed positioning sensors 402 are fixedly connected to the surface of the vertical plate 401. Evenly distributed first electric telescopic rods 403 are provided through the back of the vertical plate 401. A push plate 404 is fixedly connected to the output end of the first electric telescopic rod 403. The push plate 404 is located on one side of the positioning sensor 402. The support mechanism 1 includes a base plate 101. The top of the base plate 101... Angle steel 102 is fixedly connected to both sides, and a fixing frame 103 is fixedly connected to the opposite side of the angle steel 102. The top of the fixing frame 103 is fixedly connected to the bottom of the horizontal plate 301. The control mechanism 2 includes a control box 201, which is fixed to the top plate. A battery 202 is fixedly connected to one side of the bottom of the inner cavity of the control box 201, and a controller 203 is fixedly connected to the other side of the bottom of the inner cavity of the control box 201. The height adjustment mechanism 5 includes a bracket 501, which is fixed to the top of the horizontal plate 301. A second electric telescopic rod 502 is provided through the top of the bracket 501. A moving plate 503 is fixedly connected to the output end of the second electric telescopic rod 502. The first angle adjustment mechanism 6 includes a housing 601, which is fixed to the bottom of the moving plate 503. A partition plate 602 is fixedly connected to the inner wall of housing 601. A rotating rod 603 is movably connected to the inner wall of housing 601 via bearings. A worm gear 604 is fixedly connected to the surface of rotating rod 603. A connecting plate 605 is fixedly connected to the bottom of rotating rod 603. A first servo motor 606 is fixedly connected to one side of the inner cavity of housing 601. A worm gear 607 is fixedly connected to the output end of the first servo motor 606. The worm gear 607 meshes with the worm gear 604. The second angle adjustment mechanism 7 includes a support plate 701. The top of the support plate 701 is fixedly connected to the bottom of the connecting plate 605. A second servo motor 702 is fixedly connected to one side of the support plate 701. A transmission rod 703 is fixedly connected to the output end of the second servo motor 702. The transmission rod 703 is movably connected to the support plate 701 via bearings.A connecting block 704 is fixedly sleeved on the surface of the transmission rod 703. The bottom of the connecting block 704 is fixedly connected to the top of the scanning camera 8. A limiting plate 6051 is fixedly connected to the bottom of the connecting plate 605. An arc-shaped rod 6052 is fixedly connected to the opposite side of the limiting plate 6051. A limiting sleeve 6053 is fixedly sleeved on the surface of the arc-shaped rod 6052. The bottom of the limiting sleeve 6053 is fixedly connected to the top of the connecting block 704. An extension plate 1011 is fixedly connected to the front of the base plate 101. A uniformly distributed collection groove 1 is provided on the top of the extension plate 1011. 012, The controller 203 has a combined control module inside. The output and input terminals of the combined control module are electrically connected to an order management module, an inventory management module, a sorting control module, a conveying control module, and an equipment management module. The output and input terminals of the combined control module are also electrically connected. The system includes a data statistics and analysis module; both the output and input ends of the joint control module are electrically connected to an intelligent path planning module; both the output and input ends of the joint control module are electrically connected to an environmental adaptation module; both the output and input ends of the joint control module are electrically connected to a human-machine collaborative interaction module; both the output and input ends of the joint control module are electrically connected to a blockchain traceability module; both the output and input ends of the joint control module are electrically connected to an intelligent scheduling module; both the output and input ends of the joint control module are electrically connected to a remote equipment monitoring module; both the output and input ends of the joint control module are electrically connected to an emergency management module; both the output and input ends of the joint control module are electrically connected to a multi-warehouse collaboration module; both the output and input ends of the joint control module are electrically connected to an energy management module; both the output and input ends of the joint control module are electrically connected to an anomaly early warning module; both the output and input ends of the joint control module are electrically connected to a cost accounting module; and both the output and input ends of the joint control module are electrically connected to a customer relationship management module.
[0060] The following section will describe in detail the specific configuration and function of its conveying mechanism 3, sorting mechanism 4, height adjustment mechanism 5, first angle adjustment mechanism 6, and second angle adjustment mechanism 7.
[0061] like Figure 1 , Figure 3 and Figure 4As shown, the conveying mechanism 3 includes a horizontal plate 301, which is fixed to the top of the support mechanism 1. Side plates 302 are fixedly connected to the front and rear sides of the top of the horizontal plate 301. A conveying frame 303 is fixedly connected to the opposite side of the side plate 302. A conveying roller is movably connected to the inner wall of the conveying frame 303 through bearings. A conveyor belt 304 is provided on the surface of the conveying roller. A drive motor 305 is fixedly connected to one side of the front of the side plate 302. The output end of the drive motor 305 is fixedly connected to one end of the conveying roller. The sorting mechanism 4 includes a vertical plate 401, which is fixed to the top of the support mechanism 1. Evenly distributed positioning sensors 402 are fixedly connected to the surface of the vertical plate 401. Evenly distributed first electric telescopic rods 403 are provided through the back of the vertical plate 401. A push plate 404 is fixedly connected to the output end of the first electric telescopic rod 403. The push plate 404 is located on one side of the positioning sensor 402.
[0062] The overall conveying mechanism 3 and sorting mechanism 4 achieve the following effect: the horizontal plate 301 is securely mounted on top of the support mechanism 1, and the side plates 302 on the horizontal plate 301 provide solid support for the conveyor frame 303, making the overall structure robust and reliable. This not only facilitates installation but also makes subsequent maintenance very convenient, effectively ensuring the stability of the conveying process. The conveyor rollers rotate flexibly on the inner wall of the conveyor frame 303 with the aid of bearings, and the conveyor belt 304 surrounds it. The conveyor rollers, directly connected to the drive motor 305, can achieve efficient power transmission, quickly and smoothly conveying goods, fully meeting the transportation needs of large quantities of goods in logistics warehousing. Moreover, the drive motor 305 is powerful and can adjust according to the goods... The rotation speed can be flexibly adjusted according to factors such as weight and volume to achieve precise conveying control, which greatly improves the efficiency of logistics operations. The positioning sensors 402 evenly distributed on the vertical plate 401 can monitor the position of the goods in real time and accurately sense the movement status of the goods on the conveyor belt 304, providing accurate data support for subsequent sorting operations. The first electric telescopic rod 403 works closely with the positioning sensor 402. When the positioning sensor 402 detects that the target goods have reached the designated position, the first electric telescopic rod 403 quickly extends and pushes the push plate 404 to sort the goods from the conveyor belt 304, realizing a fast and efficient sorting process and greatly improving sorting efficiency.
[0063] like Figure 1 and Figure 6As shown, the height adjustment mechanism 5 includes a bracket 501, which is fixed to the top of the horizontal plate 301. A second electric telescopic rod 502 is installed through the top of the bracket 501. A movable plate 503 is fixedly connected to the output end of the second electric telescopic rod 502. The first angle adjustment mechanism 6 includes a housing 601, which is fixed to the bottom of the movable plate 503. A partition 602 is fixedly connected to the inner wall of the housing 601. A rotating rod 603 is movably connected to the inner wall of the housing 601 via a bearing. A worm gear 604 is fixedly connected to the surface of the rotating rod 603. A connecting plate 605 is fixedly connected to the bottom of the rotating rod 603. The inner cavity of the housing 601... A first servo motor 606 is fixedly connected to the side, and a worm gear 607 is fixedly connected to the output end of the first servo motor 606. The worm gear 607 meshes with a worm wheel 604. The second angle adjustment mechanism 7 includes a support plate 701. The top of the support plate 701 is fixedly connected to the bottom of the connecting plate 605. A second servo motor 702 is fixedly connected to one side of the support plate 701. A transmission rod 703 is fixedly connected to the output end of the second servo motor 702. The transmission rod 703 is movably connected to the support plate 701 through a bearing. A connecting block 704 is fixedly sleeved on the surface of the transmission rod 703. The bottom of the connecting block 704 is fixedly connected to the top of the scanning camera 8.
[0064] The overall height adjustment mechanism 5, the first angle adjustment mechanism 6, and the second angle adjustment mechanism 7 achieve the following effect: by extending and retracting the second electric telescopic rod 502 at the top of the bracket 501, the height of the moving plate 503 can be quickly changed, thereby precisely adjusting the height of the scanning camera 8. The operator only needs to simply control the stroke of the telescopic rod to adapt to the scanning needs of goods of different heights. The operation is simple and the adjustment accuracy is high. Utilizing the transmission principle of the worm gear 604 and worm 607, the first servo motor 606 drives the worm 607 to rotate, which in turn drives the worm gear 604 and the rotating rod 603 to rotate, realizing the precise adjustment of the horizontal angle of the scanning camera 8. The worm gear 604 and worm 607 transmission has a large transmission ratio, which can achieve fine adjustment of small angles and meet the high precision requirements of scanning angles in complex logistics scenarios. The second servo motor 702 directly drives the transmission rod 703 to rotate, which drives the connecting block 704 and the scanning camera 8 to quickly adjust the angle in the vertical direction. This direct drive method has a fast response speed and can complete the angle change in a short time, adapting to the scanning needs of fast-moving goods.
[0065] The working principle of the control and management system for automated sorting and conveying in logistics warehousing is as follows: 1. Goods are conveyed to the conveying mechanism 3 through the feeding equipment. The drive motor 305 is started. The drive motor 305 drives the conveyor roller to rotate. The conveyor roller drives the conveyor belt 304 to rotate. The conveyor belt 304 moves the goods. The information of the goods is obtained and classified by the scanning camera 8. Then the corresponding sorting mechanism 4 is started to work. The positioning sensor 402 detects the position of the goods. When the goods move to the sorting station, the first electric telescopic rod 403 is started. The first electric telescopic rod 403 works in conjunction with the push plate 404 to push the goods into the inner cavity of the designated storage slot, thereby realizing the sorting of goods.
[0066] 2. When the position of the scanning camera 8 needs to be adjusted, the second electric telescopic rod 502 is activated. The second electric telescopic rod 502 drives the moving plate 503 to move up and down. The moving rod drives the scanning camera 8 to move up and down through the first and second adjustment mechanisms, thereby adjusting the height of the scanning camera 8. The first servo motor 606 is activated. The first servo motor 606 drives the worm gear 607 to rotate. The worm gear 607 drives the worm wheel 604 to rotate. The worm wheel 604 drives the rotating rod 603 to rotate. The rotating rod 603 drives the connecting plate 605 to rotate. The connecting plate 605 drives the scanning camera 8 to rotate through the second adjustment mechanism, thereby adjusting the horizontal angle of the scanning camera 8. The second servo motor 702 is activated. The second servo motor 702 drives the transmission rod 703 to rotate. The transmission rod 703 drives the connecting block 704 to rotate. The connecting block 704 drives the scanning camera 8 to rotate, thereby adjusting the vertical angle of the scanning camera 8.
[0067] 3. The intelligent scheduling module integrates the order volume provided by the order management module, the inventory status reported by the inventory management module, the equipment status recorded by the equipment management module, and the personnel configuration information to formulate sorting and conveying task plans. These tasks are then assigned to the sorting control module and the conveying control module. The sorting control module generates sorting task instructions based on order information and inventory location, and sends them to the sorting equipment. Simultaneously, it references the optimal path planned by the intelligent path planning module based on real-time warehouse layout, goods location, equipment operating status, and order urgency to control the sorting equipment for accurate sorting. The conveying control module coordinates the connection between different conveying devices according to the task arrangement of the intelligent scheduling module to ensure smooth and efficient transportation of goods. It also optimizes the conveying route by referring to the path planned by the intelligent path planning module.
[0068] 4. The equipment management module monitors the operating status of sorting and conveying equipment in real time and feeds back the equipment data to the anomaly warning module, energy management module, and equipment remote monitoring module. The anomaly warning module uses big data analysis and intelligent algorithms to monitor the equipment operation data provided by the equipment management module and the order processing data of the order management module in real time, predict abnormal situations in advance, such as equipment failure and order delays, and issue warnings to relevant personnel and other modules in a timely manner so that appropriate measures can be taken.
[0069] Other embodiments of this disclosure will readily occur to those skilled in the art upon consideration of the specification and practice of the technical concepts disclosed herein. This application is intended to cover any variations, uses, or adaptations of this disclosure that follow the general principles of this disclosure and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of this disclosure are indicated by the following scope of claims.
[0070] It should be understood that this disclosure is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this disclosure is limited only by the appended claims.
Claims
1. A control and management system for automated sorting and conveying in logistics warehousing, comprising a support mechanism (1), characterized in that: The support mechanism (1) is fixedly connected to the top of the control mechanism (2), the support mechanism (1) is fixedly connected to the top of the conveying mechanism (3), the support mechanism (1) is fixedly connected to the rear side of the top of the support mechanism (1), the support mechanism (1) is fixedly connected to the top side of the support mechanism (1) and the support mechanism (1) is fixedly connected to the height adjustment mechanism (5). The support mechanism (1) is fixedly connected to the bottom of the height adjustment mechanism (5) and the support mechanism (1) is fixedly connected to the bottom of the first angle adjustment mechanism (6). The support mechanism (1) is fixedly connected to the bottom of the first angle adjustment mechanism (6) and the support mechanism (1) is fixedly connected to the second angle adjustment mechanism (7) through a rotating rod. The support mechanism (1) is fixedly connected to the bottom of the second angle adjustment mechanism (7) and the scanning camera (8) is movably connected to the bottom of the second angle adjustment mechanism (7). The conveying mechanism (3) includes a horizontal plate (301), which is fixed to the top of the support mechanism (1). Side plates (302) are fixedly connected to the front and rear sides of the top of the horizontal plate (301), and a conveying frame (303) is fixedly connected to the opposite side of the side plate (302).
2. The control and management system for automated sorting and conveying in logistics warehousing according to claim 1, characterized in that: The inner wall of the conveyor frame (303) is movably connected to a conveyor roller via a bearing. A conveyor belt (304) is provided on the surface of the conveyor roller. A drive motor (305) is fixedly connected to one side of the front of the side plate (302). The output end of the drive motor (305) is fixedly connected to one end of the conveyor roller.
3. The control and management system for automated sorting and conveying in logistics warehousing according to claim 1, characterized in that: The sorting mechanism (4) includes a vertical plate (401), which is fixed to the top of the support mechanism (1). A uniformly distributed positioning sensor (402) is fixedly connected to the surface of the vertical plate (401). A uniformly distributed first electric telescopic rod (403) is provided through the back of the vertical plate (401). A push plate (404) is fixedly connected to the output end of the first electric telescopic rod (403). The push plate (404) is located on one side of the positioning sensor (402).
4. The control and management system for automated sorting and conveying in logistics warehousing according to claim 3, characterized in that: The support mechanism (1) includes a base plate (101), and angle steel (102) is fixedly connected to both sides of the top of the base plate (101). A fixing frame (103) is fixedly connected to the opposite side of the angle steel (102), and the top of the fixing frame (103) is fixedly connected to the bottom of the horizontal plate (301).
5. A control and management system for automated sorting and conveying in logistics warehousing according to claim 1, characterized in that: The control mechanism (2) includes a control box (201), which is fixed to the top plate. A battery (202) is fixedly connected to one side of the bottom of the inner cavity of the control box (201), and a controller (203) is fixedly connected to the other side of the bottom of the inner cavity of the control box (201).
6. A control and management system for automated sorting and conveying in logistics warehousing according to claim 4, characterized in that: The height adjustment mechanism (5) includes a bracket (501), which is fixed to the top of the horizontal plate (301). A second electric telescopic rod (502) is provided through the top of the bracket (501), and a movable plate (503) is fixedly connected to the output end of the second electric telescopic rod (502).
7. A control and management system for automated sorting and conveying in logistics warehousing according to claim 1, characterized in that: The first angle adjustment mechanism (6) includes a housing (601), which is fixed to the bottom of the movable plate (503).
8. A control and management system for automated sorting and conveying in logistics warehousing according to claim 7, characterized in that: A partition (602) is fixedly connected to the inner wall of the box (601), and a rotating rod (603) is movably connected to the inner wall of the box (601) through a bearing.
9. A control and management system for automated sorting and conveying in logistics warehousing according to claim 8, characterized in that: A worm gear (604) is fixedly connected to the surface of the rotating rod (603), and a connecting plate (605) is fixedly connected to the bottom of the rotating rod (603).
10. A control and management system for automated sorting and conveying in logistics warehousing according to claim 7, characterized in that: A first servo motor (606) is fixedly connected to one side of the inner cavity of the housing (601), and a worm gear (607) is fixedly connected to the output end of the first servo motor (606). The worm gear (607) meshes with a worm wheel (604).
Citation Information
Patent Citations
An intelligent logistics warehousing automated sorting, transportation and control management system
CN114985275B