Length inspection tool of aluminum plate for battery box body edge beam processing

By designing an aluminum plate length inspection fixture, the length of the aluminum plate is automatically measured using a transmission and positioning unit. This solves the problem of low aluminum plate measurement efficiency in existing technologies, enabling efficient screening of aluminum plates that do not meet the processing requirements of the edge beam, and improving processing efficiency.

CN223826944UActive Publication Date: 2026-01-23YIBIN LIDING NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520587973.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-01-23
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

Existing technologies for measuring the length of aluminum plates are inefficient, requiring individual measurements which are time-consuming and labor-intensive, and cannot efficiently screen out excessively short aluminum plates that do not meet the processing requirements of the edge beams.

Method used

A tooling for inspecting the length of aluminum plates, including a transmission unit and a positioning unit, was designed. The aluminum plates are transported to the positioning area by the transmission component, and the comparison plate is driven by a cylinder to contact the longest aluminum plate to measure the length difference and automatically screen out the short aluminum plates that do not meet the requirements.

Benefits of technology

It improves the efficiency of aluminum plate length measurement, reduces the intensity of manual handling, enables the rapid screening of aluminum plates that do not meet the length requirements, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a length inspection tool for aluminum plates for processing boundary beams of a battery box body, and aims to solve the technical problem that the length of the aluminum plates needs to be measured one by one in the prior art, which is time-consuming and labor-consuming. The conveying unit is used for conveying a plurality of aluminum plates; the positioning unit is installed on the transmission unit and comprises a positioning plate and a comparison assembly. The positioning plates are arranged on the two sides of the second conveying assembly. The positioning plates are provided with corner grooves, one ends of the aluminum plates are clamped into the corner grooves, and the other ends of the aluminum plates are perpendicular to the conveying direction of the conveying unit and extend towards the direction close to the other positioning plate. The comparison assembly is provided with a comparison plate; the comparison plate is arranged between the two positioning plates and moves in the direction perpendicular to the conveying direction of the conveying unit. When the comparison plate moves to be in contact with the longest aluminum plate among the multiple aluminum plates, the length of the longest aluminum plate and the distance between the comparison plate and the short aluminum plates are measured to judge the short aluminum plates which do not meet the length requirement of edge beam machining, the aluminum plates do not need to be measured one by one, and efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of battery box side beam processing aids, in particular to a length inspection tool for aluminum plates used for battery box side beam processing. BACKGROUND

[0002] The side beam of a battery box is usually processed from an aluminum plate. Considering the size of the battery and the stability and strength of the battery box, the length of the side beam of the box should not be too short, which means that the length of the aluminum plate should also not be too short. Therefore, before processing the aluminum plate into a side beam, the length of the aluminum plate is usually measured, and the too short aluminum plates that do not meet the processing requirements are selected from a plurality of aluminum plates. At present, the technician will carry each aluminum plate to the workbench, and regardless of the length difference between the aluminum plates, the length of each aluminum plate needs to be measured with a ruler. This method is time-consuming and laborious, and the efficiency is low. CONTENT OF THE UTILITY MODEL

[0003] In order to solve the above problems, the application provides a length inspection tool for aluminum plates used for battery box side beam processing, which comprises:

[0004] A transmission unit for transmitting a plurality of aluminum plates;

[0005] A positioning unit installed on the transmission unit, comprising a positioning plate and a comparison assembly;

[0006] The positioning plate is arranged on both sides of the second transmission assembly; the positioning plate is provided with an angle groove, and one end of each of the plurality of aluminum plates is clamped into the angle groove, and the other end extends in a direction perpendicular to the transmission direction of the transmission unit and close to the other positioning plate;

[0007] The comparison assembly is provided with a comparison plate; the comparison plate is arranged between the two positioning plates and moves along a direction perpendicular to the transmission direction of the transmission unit;

[0008] When the comparison plate moves to contact the longest aluminum plate among the plurality of aluminum plates, the length of the longest aluminum plate and the distance between the comparison plate and the short aluminum plate are measured to determine the short aluminum plate that does not meet the length requirement of the side beam processing.

[0009] Further, the transmission unit is divided into a first transmission assembly and a second transmission assembly, the transmission directions of the first transmission assembly and the second transmission assembly are the same, and the first transmission assembly and the second transmission assembly are arranged in a spaced manner along the transmission direction thereof; the plurality of aluminum plates are transmitted by the first transmission assembly in a direction close to the second transmission assembly.

[0010] Further, each transmission assembly comprises a roller group and a conveyor belt;

[0011] The roller group comprises a driving roller and a driven roller, the driving roller is provided with a driving device, and the driven roller is provided with a plurality of driven rollers; the rollers of the roller group are arranged in a spaced manner.

[0012] The conveyor belt, in which the matching rollers are arranged, encloses the roller assembly.

[0013] Furthermore, the transmission unit is provided with a support frame; the support frame is disposed on both sides of the roller group, and each roller is rotatably installed between the two support frames, and the conveyor belt of each transmission component is tensioned by its corresponding roller group.

[0014] Furthermore, the discharge end of the first transmission component is provided with a partition, which spans the transmission unit and is detachably installed on the support frame.

[0015] Furthermore, the bottom surface of the partition is provided with protrusions on both sides.

[0016] Furthermore, the top surface of the support frame is provided with a plug-in groove that matches the protrusion, so as to realize the plug-in between the partition and the support frame.

[0017] Furthermore, the outer wall of the partition is provided with a first buffer layer to reduce damage to the aluminum plate.

[0018] Furthermore, the comparison assembly also includes a cylinder and a mounting base;

[0019] The cylinder has the comparison plate mounted on its movable end; the cylinder drives the comparison plate to move closer to or further away from the positioning plate with the corner groove along a direction perpendicular to the conveyor belt.

[0020] The mounting base, used for mounting the cylinder, is located on the side of the support frame facing away from the transmission unit.

[0021] Furthermore, the length of the comparison plate is set to be equal to the length of the positioning plate with the corner groove.

[0022] Compared with the prior art, the beneficial effects of this utility model are:

[0023] The coordinated transmission of aluminum plates by the first and second transmission components reduces the workload of handling aluminum plates; and the precise length comparison of multiple aluminum plates after they are positioned in the inspection area allows for the selection of shorter aluminum plates with a significant length difference from the longest aluminum plate for measurement, eliminating the need to measure each aluminum plate individually and improving efficiency. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Fig. 1 This is a schematic diagram of the structure of a length inspection fixture for processing aluminum plates used in the side beams of a battery box, according to an embodiment of this application.

[0026] Fig. 2 This is a top view schematic diagram of a length inspection fixture for processing aluminum plates used in the side beams of a battery box, according to an embodiment of this application.

[0027] Fig. 3 This is a schematic diagram of the structure of a second transmission component of a length inspection device for processing aluminum plates for battery box side beams according to an embodiment of this application, which has an aluminum plate in contact with a comparison plate.

[0028] Figure label:

[0029] 10. First transmission assembly; 100. Conveyor belt; 101. Roller assembly; 102. Drive unit; 11. Second transmission assembly; 12. Support frame; 13. Partition plate; 130. First buffer layer;

[0030] 20. Positioning plate; 200. Corner groove; 201. Second buffer layer; 21. Cylinder; 22. Mounting base; 23. Comparison plate;

[0031] 3. Aluminum plate. Detailed Implementation

[0032] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0033] In the description of this utility model, it should be understood that the terms "length", "top", "bottom", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of this utility model is used, or the orientation or positional relationship that is usually understood by those skilled in the art. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] The following disclosure provides many different embodiments or examples for implementing various structures of the present invention. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the present invention. Furthermore, reference numerals may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments discussed. Embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

[0037] Typically, the raw material aluminum plate for the battery box side beams has a "U" shaped structure. This embodiment of the invention provides a length inspection fixture for the aluminum plate used in processing the aforementioned battery box side beams. Please refer to... Figs. 1-3 It includes a transmission unit and a positioning unit.

[0038] Specifically,

[0039] The transmission unit is divided into a first transmission component 10 and a second transmission component 11. The first transmission component 10 and the second transmission component 11 have the same transmission direction and are spaced apart along their transmission direction. Each transmission component includes a roller group 101 and a conveyor belt 100. The roller group 101 includes a driving roller and a driven roller. The driving roller is externally connected to a drive device 102, and multiple driven rollers are provided. The rollers of the roller group 101 are spaced apart. The conveyor belt 100 surrounds the roller group 101. The transmission unit is provided with a support frame 12, which is arranged on both sides of the roller group 101. Each roller is rotatably mounted between the two support frames 12, and the conveyor belt 100 of each transmission component is tensioned by its corresponding roller group 101. In addition, the top surface of the support frame is provided with an insertion groove.

[0040] Multiple aluminum plates 3 are placed at the loading end of the first transmission assembly 10 and are transported by the first transmission assembly 10 towards the second transmission assembly 11. A partition 13 is provided at the discharge end of the first transmission assembly. The partition 13 spans the transmission unit and is detachably installed on the support frame 12. Preferably, the bottom end of the partition has a protrusion with a matching insertion slot, so that the partition 13 can be inserted into the top of the support frame. The outer wall of the partition has a first buffer layer 130, which can reduce the damage to the aluminum plates 3 when they are transported and come into contact with the first buffer layer 130.

[0041] The second transmission component 11 is divided into an inspection area and a sorting area. The inspection area is used for length comparison among multiple aluminum plates 3, and the sorting area is used for picking out the aluminum plates 3. The sorting area is located near the discharge end of the second transmission component.

[0042] The inspection area is equipped with a positioning unit, which includes a positioning plate 20 and a comparison component.

[0043] Positioning plates 20 are located on both sides of the second transmission assembly 11, with the distance between the two positioning plates 20 being greater than the conventional length of the aluminum plate. The two positioning plates 20 are mounted on the top surface of the support frame. A corner groove 200 for matching the aluminum plate 3 is provided on the side of one positioning plate 20 facing the other, allowing one end of the aluminum plate 3 to be inserted into the corner groove 200, while the other end of the aluminum plate 3 extends perpendicularly to the transmission direction of the transmission unit towards the other positioning plate 20. The corner groove 200 is provided with a second buffer layer 201 to reduce wear on the aluminum plate 3.

[0044] The comparison assembly includes a comparison plate 23, a mounting base 22, and a cylinder 21. The comparison plate 23 is positioned between two positioning plates 20. The cylinder 21 is mounted on the support frame 12 on the side facing away from the transmission unit via the mounting base 22. The movable end of the cylinder 21 passes through another positioning plate 20 and is connected to the comparison plate 23. The cylinder 21 drives the comparison plate 23 to move closer to or further away from the positioning plate with the corner groove 200 along a direction perpendicular to the transmission direction of the conveyor belt. The length of the comparison plate is matched to the length of the positioning plate with the corner groove 200, and the length of the comparison plate 23 is equal to or slightly greater than the length of the positioning plate 20.

[0045] When multiple aluminum plates 3 are placed sequentially in the inspection area with one end of each plate engaged in the corner slot 200, cylinder 21 is activated, driving comparison plate 23 to move towards the positioning plate with the corner slot 200 until it contacts the longest aluminum plate. At this point, technicians measure the length of the longest aluminum plate engaged in the corner slot 200 and the distance between comparison plate 23 and the shortest aluminum plate to determine whether the short aluminum plate is too short and does not meet the subsequent edge beam processing length requirements. After the length comparison of each aluminum plate is completed, the drive end of cylinder 21 retracts, driving comparison plate 23 to move away from the positioning plate with the corner slot 200.

[0046] Based on the above embodiments, the working principle of this application is as follows:

[0047] The first transfer assembly 10 transfers multiple aluminum plates 3 to one side of the partition 13. The aluminum plates 3 are then manually placed sequentially in the inspection area. The cylinder 21 is activated, driving the comparison plate 23 to contact the longest aluminum plate among the plates. For aluminum plates with small length differences, no measurement is needed; only the length of the longest aluminum plate and the distance between the comparison plate 23 and each shorter aluminum plate are measured to identify excessively short plates that do not meet the length requirements for subsequent edge beam processing. After the length comparison of all aluminum plates is completed, the drive end of the cylinder 21 retracts. The drive device 102 of the second transfer assembly 11 is activated to drive the second transfer assembly 11 to transfer each aluminum plate to the sorting area, where the short aluminum plates are picked out. The remaining aluminum plates are transported to subsequent processes for further processing.

[0048] Based on the above embodiments, the advantages of this application are:

[0049] The coordinated transmission of the first transmission component 10 and the second transmission component 11 reduces the workload of handling the aluminum plate 3; and the precise length comparison of multiple aluminum plates after they are positioned in the inspection area allows for the selection of shorter aluminum plates with a significant length difference from the longest aluminum plate for measurement, eliminating the need to measure each aluminum plate individually and improving efficiency.

Claims

1. A tooling for inspecting the length of aluminum plates used in the processing of battery box side beams, characterized in that, It includes: A transmission unit for transmitting multiple aluminum plates; A positioning unit, installed in the transmission unit, includes a positioning plate and a comparison component; The positioning plates are located on both sides of the second transmission component; one positioning plate has a corner groove, and one end of multiple aluminum plates is inserted into the corner groove, while the other end extends perpendicular to the transmission direction of the transmission unit and toward the other positioning plate. The comparison component includes a comparison plate; the comparison plate is located between two positioning plates and moves along a direction perpendicular to the transmission direction of the transmission unit. When the comparison plate moves to contact the longest aluminum plate among multiple aluminum plates, the length of the longest aluminum plate and the distance between the comparison plate and the short aluminum plate are measured to determine the short aluminum plate that does not meet the length requirements for edge beam processing.

2. The length inspection fixture for the aluminum plate used in processing the side beam of the battery box according to claim 1, characterized in that: The transmission unit is divided into a first transmission component and a second transmission component. The first transmission component and the second transmission component have the same transmission direction and are spaced apart along their transmission direction. Multiple aluminum plates are transmitted from the first transmission component toward the direction closer to the second transmission component.

3. The length inspection fixture for the aluminum plate used in processing the side beam of the battery box according to claim 2, characterized in that: Each transmission component includes a roller assembly and a conveyor belt; The roller assembly includes a driving roller and a driven roller. The driving roller is externally connected to a driving device, and multiple driven rollers are provided. The rollers in the roller assembly are spaced apart. The conveyor belt, in which the matching rollers are arranged, encloses the roller assembly.

4. The length inspection fixture for the aluminum plate used in processing the side beam of the battery box according to claim 3, characterized in that: The transmission unit is provided with a support frame; the support frame is arranged on both sides of the roller group, and each roller is rotatably installed between the two support frames, and the conveyor belt of each transmission component is tensioned by its corresponding roller group.

5. The length inspection fixture for the aluminum plate used in processing the side beam of the battery box according to claim 4, characterized in that: The discharge end of the first transmission component is equipped with a partition, which spans the transmission unit and is detachably installed on the support frame.

6. The length inspection fixture for the aluminum plate used in processing the side beam of the battery box according to claim 5, characterized in that: The bottom surface of the partition plate is provided with protrusions on both sides.

7. The length inspection fixture for the aluminum plate used in processing the side beam of the battery box according to claim 6, characterized in that: The top surface of the support frame is provided with a plug-in groove that matches the protrusion, so as to realize the plug-in between the partition and the support frame.

8. The length inspection fixture for the aluminum plate used in processing the side beam of the battery box according to claim 6, characterized in that: The outer wall of the partition is provided with a first buffer layer to reduce damage to the aluminum plate.

9. The length inspection fixture for the aluminum plate used in processing the side beam of the battery box according to claim 5, characterized in that: The comparison assembly also includes a cylinder and a mounting base; The cylinder has the comparison plate mounted on its movable end; the cylinder drives the comparison plate to move closer to or further away from the positioning plate with the corner groove along a direction perpendicular to the conveyor belt. The mounting base, used for mounting the cylinder, is located on the side of the support frame facing away from the transmission unit.

10. The length inspection fixture for the aluminum plate used in processing the side beam of the battery box according to claim 9, characterized in that: The length of the comparison plate is set to be equal to the length of the positioning plate with the corner groove.