Mining intrinsic safety type broadcast communication substation

By installing dustproof components and a pretreatment mechanism at the ventilation holes of the intrinsically safe broadcast and communication substation for mining, the problem of dust ingress was solved, the filter plate could be quickly replaced, and the dustproof effect and reliability of the equipment were improved.

CN223832051UActive Publication Date: 2026-01-27XUZHOU HANXIANG TECH
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Patent Information

Application Number
CN202423217926.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-01-27
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing intrinsically safe broadcast communication substations for mining have poor dust protection performance in dusty environments, and the filter plates are inconvenient to replace, which can easily lead to equipment failure.

Method used

Dustproof components, including a protective cylinder, sealing plate, clamping seat, filter plate and locking mechanism, are installed at the ventilation holes of the shell. Dust is pretreated by the pretreatment mechanism to enable quick replacement of the filter plate.

Benefits of technology

It improves dust prevention, simplifies the filter plate replacement process, and enhances the equipment's reliability and dust prevention capabilities.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223832051U_ABST
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Abstract

The utility model belongs to the technical field of broadcast substations, in particular to a mining intrinsic safety type broadcast communication substation, which comprises a shell with a communication interface on one side, a vent hole is arranged on one side of the shell, and a dustproof component is arranged on one side of the shell, which is positioned on the vent hole and comprises a protective cylinder fixedly connected onto the outer wall of the shell; and the sealing plate is matched with a cavity groove correspondingly formed in the protective cylinder, two clamping seats are fixedly connected to one side of the sealing plate, and a filtering plate is arranged between the two clamping seats. The dustproof component is arranged on the side, located on the ventilation hole, of the shell, the dustproof component is mainly composed of the protection barrel, the sealing plate, the clamping base, the filter plate, the locking mechanism, the pretreatment mechanism and the like, the filter plate can be rapidly replaced due to the arrangement of the locking mechanism, and the dustproof effect of the device can be improved through the arrangement of the pretreatment mechanism; the problems that a broadcast communication substation at the present stage is not good enough in dustproof effect and a filter plate is not easy to replace are solved.
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Description

Technical Field

[0001] This utility model relates to the field of broadcast substation technology, specifically to an intrinsically safe broadcast communication substation for mining applications. Background Technology

[0002] A mine-use intrinsically safe broadcasting substation is a communication device specifically designed for use in coal mines or other mining environments. This device is designed to meet intrinsically safe standards, meaning that under normal operating conditions and specified fault conditions, any electrical sparks or thermal effects generated cannot ignite the specified explosive gases, ensuring safety in flammable and explosive environments.

[0003] The main body of a broadcast communication substation is its casing, which is usually equipped with ventilation holes to dissipate heat inside the substation. However, the high dust levels in mines allow dust to easily enter the casing through the ventilation holes, affecting the operation of the communication substation and causing malfunctions. Currently, communication substations lack adequate dustproof components and cannot quickly handle dust or replace filters, resulting in certain defects and deficiencies that require improvement. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an intrinsically safe broadcast and communication substation for mining. By installing a dustproof component on the side of the housing located at the ventilation hole, the dustproof component mainly consists of a protective cylinder, a sealing plate, a clamping seat, a filter plate, a locking mechanism, and a pretreatment mechanism. The locking mechanism enables quick replacement of the filter plate, and the pretreatment mechanism enhances the dustproof effect of the device, thus solving the problems of insufficient dustproof effect and difficulty in replacing filter plates in current broadcast and communication substations.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0008] A mine-use intrinsically safe broadcast communication substation includes a housing with a communication interface on one side. A ventilation hole is provided on one side of the housing, and a dustproof component is located on the side of the ventilation hole. The dustproof component includes: a protective cylinder fixedly connected to the outer wall of the housing; a sealing plate adapted to a corresponding cavity in the protective cylinder, with two clamping seats fixedly connected to one side of the sealing plate, and a filter plate disposed between the two clamping seats, the filter plate being adapted to the inner side of the protective cylinder; and a locking mechanism fixed to the protective cylinder.

[0009] Furthermore, a control handle is fixedly connected to one side of the sealing plate, and a positioning hole is provided on the control handle.

[0010] Furthermore, the locking mechanism includes a support fixedly connected to the protective cylinder; a locking rod slidably connected to the support, with one end of the locking rod integrally formed with an arc-shaped protrusion, the locking rod being adapted to the positioning hole to achieve locking and positioning of the control handle; a protective cap fixedly connected to the other end of the locking rod; and a tension spring sleeved on the locking rod, with both ends of the tension spring respectively connected and fixed to the support and the protective cap.

[0011] Furthermore, a pretreatment mechanism for treating dust is provided on one side of the protective cylinder. The pretreatment mechanism includes an annular body, which is fixedly connected to the inner wall of the protective cylinder; and multiple grid plates, which are fixed to the inner wall of the annular body at equal intervals.

[0012] Furthermore, the grid plate is inclined, and a dust-absorbing cotton is provided on one side of the grid plate.

[0013] Furthermore, both the cavity and the sealing plate are semi-annular designs.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides an intrinsically safe broadcast communication substation for mining, which has the following features:

[0016] Beneficial effects:

[0017] 1. This utility model, by opening a cavity in the protective cylinder and setting a removable sealing plate in the cavity, has a filter plate set on a clamping seat on one side of the sealing plate. When in use, the filter plate is fitted inside the protective cylinder to achieve dust prevention for the broadcast communication substation. When the filter plate needs to be replaced, the protective cap in the locking mechanism can be pulled to move the locking rod away from the positioning hole of the control handle. Then, the sealing plate and filter plate can be taken out through the control handle for quick replacement of the filter plate. During assembly, the sealing plate is fitted into the cavity, the protective cap is released, and the locking rod enters the positioning hole of the control handle under the action of the tension spring. Assembly is convenient, and the overall use is very convenient and suitable for practical use.

[0018] 2. This utility model can achieve the pretreatment of dust by setting a pretreatment mechanism inside the protective cylinder. The pretreatment mechanism consists of a ring body, a grid plate, and dust-absorbing cotton. The dust can be absorbed and treated by the dust-absorbing cotton, thereby achieving the pretreatment of dust and increasing the dustproof effect of the device. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the dustproof component in this utility model;

[0021] Figure 3 This is a schematic diagram of the locking mechanism in this utility model;

[0022] Figure 4 This is a schematic diagram of the pretreatment mechanism in this utility model.

[0023] In the diagram: 1. Housing; 2. Dustproof component; 201. Protective cylinder; 202. Cavity; 203. Sealing plate; 204. Clamping seat; 205. Filter plate; 206. Control handle; 207. Positioning hole; 208. Locking mechanism; 2081. Support; 2082. Tension spring; 2083. Protective cap; 2084. Locking rod; 2085. Arc-shaped protrusion; 209. Pre-treatment mechanism; 2091. Ring body; 2092. Grid plate; 2093. Dust-absorbing cotton; 3. Ventilation hole; 4. Communication interface. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example

[0026] like Figure 1 and Figure 2 As shown, an embodiment of the present invention proposes a mine-use intrinsically safe broadcast communication substation, including a housing 1 with a communication interface 4 on one side, a ventilation hole 3 on one side of the housing 1, and a dustproof component 2 on the side of the housing 1 with the ventilation hole 3. The dustproof component 2 includes: a protective cylinder 201, fixedly connected to the outer wall of the housing 1; a sealing plate 203, adapted to the corresponding cavity 202 of the protective cylinder 201, and two clamping seats 204 fixedly connected to one side of the sealing plate 203, a filter plate 205 is arranged between the two clamping seats 204, the filter plate 205 is adapted to the inner side of the protective cylinder 201; and a locking mechanism 208, fixed to the protective cylinder 201.

[0027] It should be noted that the ventilation hole 3 enables ventilation of the shell 1. By setting a dustproof component 2 on one side of the shell 1 located at the ventilation hole 3, dust protection of the shell 1 can be achieved, preventing dust from the mine from entering the shell 1. The main body of the dustproof component 2 is a protective cylinder 201. By setting a cavity 202 on the protective cylinder 201, the sealing plate 203 can be adapted to the cavity 202 of the protective cylinder 201. By fixing a clamping seat 204 on one side of the sealing plate 203, the filter plate 205 can be clamped between the two clamping seats 204, realizing the assembly and fixation of the filter plate 205. The outline of the filter plate 205 is adapted to the inner wall of the protective cylinder 201, thereby achieving dust protection. By setting a locking mechanism 208 on the protective cylinder 201, the sealing plate 203 can be locked and positioned, controlling the placement and removal of the sealing plate 203 and the filter plate 205, thereby facilitating the replacement of the filter plate 205.

[0028] like Figure 2 As shown, in some embodiments, a control handle 206 is fixedly connected to one side of the sealing plate 203, and a positioning hole 207 is provided on the control handle 206.

[0029] It should be noted that by fixing the control handle 206 on one side of the sealing plate 203, it is convenient to control the placement and removal of the sealing plate 203. By opening the positioning hole 207 on the control handle 206, it is convenient to lock and fix the control handle 206, thereby controlling the locking state of the sealing plate 203 and the filter plate 205, and realizing the control of the replacement of the filter plate 205.

[0030] like Figure 2 and Figure 3 As shown, in some embodiments, the locking mechanism 208 includes a support 2081, which is fixedly connected to the protective cylinder 201; a locking rod 2084, which is slidably connected to the support 2081, and one end of the locking rod 2084 is integrally formed with an arc-shaped protrusion 2085, which is adapted to the positioning hole 207; a protective cap 2083, which is fixedly connected to the other end of the locking rod 2084; and a tension spring 2082, which is sleeved on the locking rod 2084, and both ends of the tension spring 2082 are respectively connected and fixed to the support 2081 and the protective cap 2083.

[0031] It should be noted that the locking mechanism 208 cooperates with the positioning hole 207 on the control handle 206 to control the locking state of the sealing plate 203. The locking mechanism 208 consists of a support 2081, a tension spring 2082, a protective cap 2083, and a locking rod 2084. The locking rod 2084 can move under the action of the tension spring 2082 and close to the positioning hole 207 of the control handle 206 to lock and fix the sealing plate 203. When the locking rod 2084 leaves the positioning hole 207 of the control handle 206, the sealing plate 203 can be removed, and the filter plate 205 can be removed and replaced.

[0032] like Figure 2 and Figure 4 As shown, in some embodiments, a pretreatment mechanism 209 for treating dust is provided on one side of the protective cylinder 201. The pretreatment mechanism 209 includes an annular body 2091, which is fixedly connected to the inner wall of the protective cylinder 201; and multiple grid plates 2092, which are fixed to the inner wall of the annular body 2091 at equal intervals. The grid plates 2092 are inclined, and a dust-absorbing cotton 2093 is provided on one side of each grid plate 2092.

[0033] It should be noted that external gas can enter the housing 1 through the internal area of ​​the annular body 2091. The grid plates 2092 are arranged at equal intervals, and the dust-absorbing cotton 2093 is glued to one side of the grid plate 2092. When the air comes into contact with the dust-absorbing cotton 2093, the dust can be adsorbed on the dust-absorbing cotton 2093, achieving the purpose of initial dust prevention. The dust-absorbing cotton 2093 is fixed to the grid plate 2092 by adhesive, which facilitates the replacement of the dust-absorbing cotton 2093.

[0034] like Figure 2 As shown, in some embodiments, the cavity 202 and the sealing plate 203 are both semi-annular designs, which facilitates the assembly and adaptation of the sealing plate 203 and the filter plate 205, so that the filter plate 205 can be quickly closed inside the protective cylinder 201.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A mine-use intrinsically safe broadcast communication substation, comprising a housing (1) with a communication interface (4) on one side, characterized in that: A ventilation hole (3) is provided on one side of the housing (1), and a dustproof component (2) is provided on the side of the housing (1) with the ventilation hole (3). The dustproof component (2) includes: The protective sleeve (201) is fixedly connected to the outer wall of the shell (1); A sealing plate (203) is adapted to the corresponding cavity (202) of the protective cylinder (201), and two clamping seats (204) are fixedly connected to one side of the sealing plate (203). A filter plate (205) is provided between the two clamping seats (204), and the filter plate (205) is adapted to the inner side of the protective cylinder (201). The locking mechanism (208) is fixed to the protective cylinder (201).

2. The intrinsically safe broadcast communication substation for mining use according to claim 1, characterized in that: A control handle (206) is fixedly connected to one side of the sealing plate (203), and a positioning hole (207) is provided on the control handle (206).

3. The intrinsically safe broadcast communication substation for mining as described in claim 2, characterized in that: The locking mechanism (208) includes Support (2081) is fixedly connected to the protective cylinder (201); The locking rod (2084) is slidably connected to the support (2081), and one end of the locking rod (2084) is integrally formed with an arc-shaped protrusion (2085). The locking rod (2084) is adapted to the positioning hole (207). A protective cap (2083) is fixedly connected to the other end of the locking bar (2084); A tension spring (2082) is sleeved on the locking rod (2084), and the two ends of the tension spring (2082) are respectively connected and fixed to the support (2081) and the protective cap (2083).

4. The intrinsically safe broadcast communication substation for mining use according to claim 1, characterized in that: A pretreatment mechanism (209) for treating dust is provided on one side of the protective cylinder (201), the pretreatment mechanism (209) including The annular body (2091) is fixedly connected to the inner wall of the protective cylinder (201); Multiple grid plates (2092) are provided, and the multiple grid plates (2092) are fixed to the inner wall of the annular body (2091) at equal distances.

5. The intrinsically safe broadcast communication substation for mining use according to claim 4, characterized in that: The grid plate (2092) is inclined, and a dust-absorbing cotton (2093) is provided on one side of the grid plate (2092).

6. The intrinsically safe broadcast communication substation for mining use according to claim 1, characterized in that: Both the cavity (202) and the sealing plate (203) are semi-circular designs.