Energy-saving and environment-friendly air compressor waste gas treatment device
By using a double-layer clean chamber design and a gas dispersion structure, the problems of insufficient gas contact area and cleaning difficulties in existing air compressor exhaust gas treatment devices are solved, achieving efficient and energy-saving exhaust gas treatment.
Patent Information
- Application Number
- CN202520369003.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-04
AI Technical Summary
In existing air compressor exhaust gas treatment devices, exhaust gas emissions are too concentrated, the contact area between the gas and the cleaning liquid is insufficient, resulting in incomplete reaction. In addition, the device does not have a filter screen, which makes cleaning difficult and causes the activated carbon pores to become clogged.
The system features a dual-layer cleaning chamber design. The air inlet pipe connects the inner and outer ring pipes to disperse the gas, increasing the contact area between the gas and the cleaning liquid. It also incorporates a first filter and a double-layer cotton plate structure to ensure the gas is dry. Finally, impurities are adsorbed by activated carbon balls, and a second filter prevents the activated carbon balls from being carried out.
It improves the cleaning efficiency of waste gas treatment, ensures full contact between gas and cleaning liquid, avoids contact between activated carbon balls and moisture, maintains adsorption effect, simplifies the cleaning process, and improves overall energy efficiency.
Smart Images

Figure CN223832075U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air compressor technology, and in particular to an energy-saving and environmentally friendly air compressor exhaust gas treatment device. Background Technology
[0002] In the process of air compression, air compressors are usually used to compress air. However, the existing energy-saving and environmentally friendly air compressors have the following problem: during the operation of the air compressor, a certain amount of exhaust gas is generated. The exhaust gas will affect the environment where the air compressor is located. Users working in such an environment will have their health damaged by the exhaust gas.
[0003] The existing application publication number CN215196108U discloses an energy-saving and environmentally friendly air compressor exhaust gas treatment device, including a base plate, an air compressor body is arranged on the top left side of the base plate, a box is fixedly connected to the top right side of the base plate, a partition is fixedly connected inside the box, an exhaust pipe is connected to the top right side of the air compressor body, the side of the exhaust pipe away from the air compressor body extends into the interior of the box, a placement groove is opened on the top right side of the box, a cover plate is hinged to the left side of the inner wall of the placement groove by a pin, a through groove is opened on the top of the partition, and a purification mechanism is arranged on the right side of the inner cavity of the box, the purification mechanism includes a storage groove, a horizontal plate, a drawer and activated carbon balls.
[0004] However, this solution still has shortcomings. In actual use, due to the limited contact between the gas pipe and the liquid, the exhaust gas emission is too concentrated, and the contact area between the gas and the cleaning liquid is insufficient, resulting in incomplete reaction. At the same time, the lack of a filter screen in the device causes difficulties in subsequent cleaning and problems with the pores of the activated carbon being blocked.
[0005] Therefore, it is necessary to provide an energy-saving and environmentally friendly air compressor exhaust gas treatment device to solve the above-mentioned technical problems. Utility Model Content
[0006] The purpose of this invention is to address the shortcomings of existing technologies by proposing an energy-saving and environmentally friendly air compressor exhaust gas treatment device.
[0007] To achieve the above objectives, this utility model adopts the following technical solution: an energy-saving and environmentally friendly air compressor exhaust gas treatment device, comprising an air compressor body, a cleaning box provided on the side of the air compressor body, a first cleaning chamber and a second cleaning chamber inside the cleaning box, the first cleaning chamber and the second cleaning chamber being separated by a partition, the top of the partition having an opening, an air inlet pipe being connected through the top of the first cleaning chamber, the upper end of the air inlet pipe being connected to the exhaust pipe of the air compressor body, a cleaning liquid being provided inside the first cleaning chamber, and the lower end of the air inlet pipe extending into the cleaning liquid and connected to a gas distribution coil. The first cleaning chamber is connected to a liquid inlet pipe and a liquid outlet pipe on its upper and lower sides, respectively. A first filter screen is provided on the side of the first cleaning chamber near the liquid outlet pipe. The interior of the second cleaning chamber is provided with a first water absorption zone, a second water absorption zone, and an activated carbon adsorption zone from top to bottom. An air outlet pipe is connected to the bottom right side of the second cleaning chamber. The gas distribution coil includes an inner ring pipe and an outer ring pipe. The outer ring pipe is located outside the inner ring pipe, and the air inlet pipe is connected to the inner ring pipe through the inner ring pipe connecting pipe. The air inlet pipe is connected to the outer ring pipe through the outer ring pipe connecting pipe. Multiple air outlet pipes are provided at the bottom of both the inner and outer ring pipes.
[0008] Preferably, the first absorbent area includes a first tray, and a first cotton board is provided above the first tray; the second absorbent area includes a second tray, and a second cotton board is provided above the second tray; both the first tray and the second tray are provided with vent holes.
[0009] Preferably, the activated carbon adsorption zone includes multiple activated carbon balls, and the second cleaning chamber is provided with a second filter screen on the side near the air outlet pipe.
[0010] Preferably, a screen is provided at the bottom of the first cleaning chamber.
[0011] Preferably, the inner ring pipe and the outer ring pipe are both on the same plane, and the gas outlet pipes on the inner ring pipe and the outer ring pipe are both annular and evenly distributed.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] In this invention, the air inlet pipe is connected to an inner ring pipe and an outer ring pipe respectively, which disperses the gas and facilitates the discharge of waste gas. At the same time, the contact area between the gas and the cleaning liquid is greatly increased, thereby improving the cleaning efficiency. The inner ring pipe and the outer ring pipe are symmetrically arranged to ensure that the pressure and flow rate of the gas from each outlet pipe are highly consistent, avoiding excessive or insufficient local flow and improving the overall energy efficiency.
[0014] When the cleaning solution is discharged, the first filter screen can filter out impurities inside the cleaning solution, making subsequent cleaning easier. Simply lift the screen to improve cleaning efficiency. The double-layer cotton plate structure ensures that the gas is sufficiently dry, thus preventing the activated carbon balls from coming into contact with moisture and affecting their adsorption effect. The second filter screen can prevent the activated carbon balls from being carried out by the gas. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the gas distribution coil of this utility model.
[0017] In the diagram: 1-Air compressor body; 2-Cleaning box; 3-Baffle; 31-Opening; 4-Inlet pipe; 5-Cleaning fluid; 6-Drain pipe; 7-Adding pipe; 8-First filter screen; 9-Screen; 10-Gas distribution coil; 11-Inner ring pipe; 12-Outer ring pipe; 13-Outer ring pipe connecting pipe; 14-Inner ring pipe connecting pipe; 15-Outlet pipe; 16-First support plate; 17-Second support plate; 18-First cotton plate; 19-Second cotton plate; 20-Activated carbon ball; 21-Outlet pipe; 22-Second filter screen. Detailed Implementation
[0018] The present invention will now be clearly described with reference to the accompanying drawings and specific embodiments. This description is merely for explaining the present invention and is not intended to limit it. Any modifications, equivalent substitutions, improvements, etc., made by those skilled in the art based on the embodiments of the present invention without inventive effort to obtain all other embodiments should be included within the protection scope of the present invention.
[0019] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0021] Please see Figures 1-2 This utility model provides an embodiment: an energy-saving and environmentally friendly air compressor exhaust gas treatment device, including an air compressor body 1, a cleaning box 2 provided on the side of the air compressor body 1, a first cleaning chamber and a second cleaning chamber inside the cleaning box 2, the first cleaning chamber and the second cleaning chamber are separated by a partition 3, the top of the partition 3 has an opening 31, the top of the first cleaning chamber is connected to an air inlet pipe 4, the upper end of the air inlet pipe 4 is connected to the exhaust pipe of the air compressor body 1, the first cleaning chamber is provided with a cleaning liquid 5, the cleaning liquid 5 is selected as clean water or other liquid, the lower end of the air inlet pipe 4 extends into the cleaning liquid 5 and is connected to a gas distribution coil 10; the first cleaning chamber The upper and lower sides are respectively connected to the liquid inlet pipe 7 and the liquid outlet pipe 6. The first cleaning chamber is provided with a first filter screen 8 on the side near the liquid outlet pipe 6. The interior of the second cleaning chamber is provided with a first water absorption area, a second water absorption area and an activated carbon adsorption area from top to bottom. The bottom right side of the second cleaning chamber is connected to the air outlet pipe 21. The gas distribution coil 10 includes an inner ring pipe 11 and an outer ring pipe 12. The outer ring pipe 12 is located outside the inner ring pipe 11. The air inlet pipe 4 is connected to the inner ring pipe 11 through the inner ring pipe connecting pipe 14. The air inlet pipe 4 is connected to the outer ring pipe 12 through the outer ring pipe connecting pipe 13. The bottom of both the inner ring pipe 11 and the outer ring pipe 12 is provided with multiple air outlet pipes 15.
[0022] The intake pipe 4 discharges the exhaust gas inside the air compressor body 1 into the cleaning box 2 through the gas distribution coil 10. The intake pipe 4 is connected to the inner ring pipe 11 and the outer ring pipe 12 respectively. After dispersing the gas, it is easier to discharge the exhaust gas. At the same time, the contact area between the gas and the cleaning liquid 5 is greatly increased, thereby improving the cleaning efficiency.
[0023] Control valves are provided on the drain pipe 6, the filling pipe 7 and the vent pipe 21. A suction fan is provided on the side of the vent pipe 21 away from the second cleaning chamber to facilitate the flow and discharge of gas inside the cleaning box 2.
[0024] When the cleaning solution 5 is discharged, the first filter screen 8 can filter out impurities inside the cleaning solution 5, which facilitates subsequent cleaning.
[0025] Furthermore, the first water absorption zone includes a first tray 16, and a first cotton board 18 is provided above the first tray 16; the second water absorption zone includes a second tray 17, and a second cotton board 19 is provided above the second tray 17; the activated carbon adsorption zone includes multiple activated carbon balls 20; a second filter screen 22 is provided on the side of the second cleaning chamber near the air outlet pipe 21; and both the first tray 16 and the second tray 17 are provided with exhaust holes.
[0026] The double-layer cotton plate structure ensures that the gas is sufficiently dry, thereby preventing the activated carbon balls 20 from coming into contact with moisture and affecting their adsorption effect; the second filter screen 22 can prevent the activated carbon balls 20 from being carried out by the gas.
[0027] Furthermore, a screen 9 is installed at the bottom of the first cleaning chamber. During subsequent cleaning, the screen 9 can be simply lifted up, which improves cleaning efficiency.
[0028] Furthermore, the inner ring pipe 11 and the outer ring pipe 12 are both on the same plane, and the gas outlet pipes 15 on the inner ring pipe 11 and the outer ring pipe 12 are both annular and evenly distributed. The inner ring pipe 11 and the outer ring pipe 12 are symmetrically arranged, which ensures that the pressure and flow rate of the gas from each gas outlet pipe 15 are highly consistent, avoids excessive or insufficient local flow, and improves the overall energy efficiency.
[0029] The working principle of this utility model is as follows: When in use, the air inlet pipe 4 discharges the exhaust gas inside the air compressor body 1 into the cleaning chamber 2 through the gas distribution coil 10. The air inlet pipe 4 is connected to the inner ring pipe 11 and the outer ring pipe 12 respectively, which disperses the gas and facilitates the discharge of exhaust gas. At the same time, the contact area between the gas and the cleaning liquid 5 is greatly increased, thereby improving the cleaning efficiency. Then the gas enters the second cleaning chamber. The double-layer cotton board structure ensures that the gas is sufficiently dried. Then, the activated carbon balls 20 further adsorb impurities.
[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An energy-saving and environmentally friendly air compressor exhaust gas treatment device, characterized in that: The air compressor body (1) is provided with a cleaning box (2) on the side of the air compressor body (1). The cleaning box (2) is provided with a first cleaning chamber and a second cleaning chamber. The first cleaning chamber and the second cleaning chamber are separated by a partition (3). The top of the partition (3) is provided with an opening (31). The top of the first cleaning chamber is connected to an air inlet pipe (4). The upper end of the air inlet pipe (4) is connected to the exhaust pipe of the air compressor body (1). The first cleaning chamber is provided with cleaning liquid (5). The lower end of the air inlet pipe (4) extends into the cleaning liquid (5) and is connected to the gas distribution coil (10). The first cleaning chamber is connected to a liquid inlet pipe (7) and a liquid outlet pipe (6) on its upper and lower sides respectively. The first cleaning chamber is provided with a first filter screen (8) on the side near the liquid outlet pipe (6). The second cleaning chamber is provided with a first water absorption area, a second water absorption area and an activated carbon adsorption area from top to bottom. The bottom right side of the second cleaning chamber is connected to an air outlet pipe (21). The gas distribution coil (10) includes an inner ring pipe (11) and an outer ring pipe (12). The outer ring pipe (12) is located outside the inner ring pipe (11), and the air inlet pipe (4) is connected to the inner ring pipe (11) through the inner ring pipe connecting pipe (14). The air inlet pipe (4) is connected to the outer ring pipe (12) through the outer ring pipe connecting pipe (13). The bottom of both the inner ring pipe (11) and the outer ring pipe (12) is provided with multiple air outlet pipes (15).
2. The energy-saving and environmentally friendly air compressor exhaust gas treatment device according to claim 1, characterized in that: The first absorbent area includes a first tray (16), and a first cotton board (18) is provided above the first tray (16). The second absorbent area includes a second tray (17), and a second cotton board (19) is provided above the second tray (17). Both the first tray (16) and the second tray (17) are provided with vent holes.
3. The energy-saving and environmentally friendly air compressor exhaust gas treatment device according to claim 2, characterized in that: The activated carbon adsorption zone includes multiple activated carbon balls (20), and a second filter screen (22) is provided on the side of the second cleaning chamber near the air outlet pipe (21).
4. The energy-saving and environmentally friendly air compressor exhaust gas treatment device according to claim 1, characterized in that: The bottom of the first cleaning chamber is equipped with a screen (9).
5. The energy-saving and environmentally friendly air compressor exhaust gas treatment device according to claim 1, characterized in that: The inner ring pipe (11) and the outer ring pipe (12) are both on the same plane, and the outlet pipes (15) on the inner ring pipe (11) and the outer ring pipe (12) are both annular and evenly distributed.
Citation Information
Patent Citations
Energy-saving and environment-friendly air compressor waste gas treatment device
CN215196108U