Glue dipping tank capable of lifting glue liquid level

By using rubber inflatable airbags and lifting dip rollers in the dip tank, the problems of declining liquid level in the dip tank and residual adhesive in the sand belt were solved, achieving efficient utilization of adhesive and cost reduction.

CN223832678UActive Publication Date: 2026-01-27SUZHOU FAR EAST ABRASIVES
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Patent Information

Application Number
CN202520036086.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-01-27
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Traditional impregnation tanks have a drop in liquid level after use, requiring the addition of adhesive, which leads to waste, and the residual adhesive on the sand belt surface increases costs.

Method used

Rubber inflatable airbags are placed on both sides of the sinking tank. The expansion of the airbags is controlled by a suction air pump to compress the adhesive space. Combined with the lifting and lowering of the dipping roller shaft and the pressing roller, the adhesive level and the adhesive content of the sand belt are adjusted.

Benefits of technology

It improves the utilization rate of adhesive, reduces waste, accurately controls the adhesive content of the sanding belt, and lowers production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gum dipping tank capable of lifting the liquid level of gum, relates to the field of gum dipping production of abrasive belts, and provides the following scheme aiming at the problems that when the existing gum dipping tank is used for dipping the gum on the abrasive belt, different new gum liquid needs to be injected to supplement the liquid level height, and excessive gum liquid is remained on the surface of the abrasive belt after the gum dipping of the abrasive belt, so that the cost is increased. The device comprises a box body, a feeding table is arranged on one side of the box body, a discharging table is arranged on the other side of the box body, a sinking groove is formed in the box body, lifting gum dipping roller shafts are connected to the two sides in the box body, supporting plates are arranged at the top of one side of the box body, a discharging roller shaft is connected between the supporting plates, and adjustable gum pressing rollers are arranged at the tops of the supporting plates; rubber inflation air bags are arranged on the two sides of the top of the sinking groove. The rubber inflatable air bag is novel in structure, the rubber inflatable air bag is used for inflating and carrying out space compression on a glue solution when each batch of abrasive belts is finished, the liquid level is improved, the glue solution cost is reduced, meanwhile, the abrasive belts subjected to glue dipping treatment can be further extruded, and redundant glue solution can be discharged.
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Description

Technical Field

[0001] This utility model relates to the field of abrasive belt impregnation production, and in particular to an impregnation tank that can raise the level of the adhesive liquid. Background Technology

[0002] Abrasive belts require impregnation during processing to ensure quality and meet various application needs. Traditional impregnation tanks often experience a drop in the adhesive level after use, necessitating the addition of new adhesive to replenish the level, leading to waste. Furthermore, excessive adhesive residue on the belt surface after impregnation increases costs. This paper proposes an impregnation tank that raises the adhesive level. Rubber inflatable bladders are attached to both sides of the tank. At the end of each production batch, these bladders are inflated, compressing the adhesive and raising the level. This maximizes adhesive consumption, reduces production costs, and allows for further compression of the impregnated belts to remove excess adhesive. Utility Model Content

[0003] This invention proposes a dipping tank that can raise the level of the adhesive liquid, thus solving the existing problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A dipping tank for raising the level of adhesive material includes a box body. A loading platform is provided on one side of the box body, and a unloading platform is provided on the other side. Fixed plates are provided on both sides of the top of the loading platform, and a loading roller shaft is connected between the fixed plates. A sinking trough is formed inside the box body, and lifting guide rails are provided on both sides of the inside of the box body. A lifting screw is threaded through the lifting guide rails, and a lifting block is threaded onto the lifting screw. A lifting dipping roller shaft is connected between the lifting blocks. A support plate is provided on the top of one side of the box body, and a discharge roller shaft is connected between the support plates. A fixing plate is provided on the top of the support plate, and a pressure roller is connected between the fixing plates. Rubber inflatable airbags are provided on both sides of the top of the sinking trough, and a suction pump is provided on one side of the box body.

[0006] Preferably, a first guide plate is installed on one side of the loading platform, and a second guide plate is installed on one side of the unloading platform. Both the first guide plate and the second guide plate are inclined structures.

[0007] Preferably, the lifting guide rails are symmetrically arranged on both sides inside the housing, and the shape and size of the lifting block match the lifting guide rails, and the lifting dip roller shaft moves up and down along the lifting guide rails.

[0008] Preferably, a protrusion is provided on one side of the top of the box body, and a lifting motor is installed on the top of the protrusion on one side of the top of the box body, and one end of the lifting motor is connected to the lifting screw.

[0009] Preferably, the discharge roller shaft is positioned above the lifting dip roller shaft, and the discharge roller shaft and the lifting dip roller shaft are parallel to each other.

[0010] Preferably, the fixing plate has an elongated hole inside, and the pressing roller moves along the hole inside the fixing plate. The end of the pressing roller is provided with a fixing nut, and the fixing nut and the end of the pressing roller are threadedly engaged.

[0011] Preferably, the sinking trough has an inverted trapezoidal structure, and the rubber inflatable airbags are symmetrically arranged inside the box. The sides of the rubber inflatable airbags are connected to air pipes, and the other end of the air pipes is connected to a suction pump.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. Fix the pressure roller with a fixing nut. Adjust the position of the hole opened inside the fixing plate to adjust the gap between the pressure roller and the discharge roller shaft. The pressure roller is used to squeeze out excess glue on the surface of the sanding belt, which can accurately adjust the glue content during the sanding belt impregnation process.

[0014] 2. During the movement of the sanding belt after the glue impregnation process, the second guide plate guides the excess glue generated by the pressure roller squeezing the sanding belt for recycling, reducing glue waste.

[0015] 3. The suction pump draws air from the rubber inflatable bladder through the air tube, controlling the expansion and contraction of the rubber inflatable bladder to compress the adhesive, increase the adhesive level, and improve the utilization rate of the adhesive.

[0016] 4. The lifting height of the dipping roller shaft is controlled by the lifting motor, which adjusts the depth of the sanding belt immersed in the adhesive liquid to meet the process requirements of different sanding belt production.

[0017] In summary, by adopting the structure of this utility model, the problems of the traditional glue-impregnation tank, where the glue level drops after use and cannot reach the required level for impregnation, necessitating the injection of new glue to replenish the level, easily leading to glue waste, and the excessive glue residue on the surface of the sanding belt after impregnation, increasing costs, can be better solved. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the impregnation tank structure of this utility model;

[0019] Figure 2This is a cross-sectional view of the impregnation tank of this utility model;

[0020] Figure 3 This is a schematic diagram of the rubber inflatable airbag structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the lifting dip roller shaft structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the discharge roller shaft structure of this utility model.

[0023] The following are the labels in the diagram: 1. Box body; 2. Feeding platform; 3. First guide plate; 4. Discharging platform; 5. Second guide plate; 6. Sinking trough; 7. Lifting guide rail; 8. Lifting screw; 9. Lifting block; 10. Lifting dip roller shaft; 11. Lifting motor; 12. Support plate; 13. Discharge roller shaft; 14. Pressure roller; 15. Fixing plate; 16. Fixing nut; 17. Rubber inflatable airbag; 18. Air pipe; 19. Suction pump; 20. Fixing plate; 21. Feeding roller shaft. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Reference Figures 1-5 A dipping tank for raising the level of adhesive material includes a housing 1. A loading platform 2 is provided on one side of the housing 1, and a unloading platform 4 is provided on the other side. Fixed plates 20 are provided on both sides of the top of the loading platform 2, and a loading roller shaft 21 is connected between the fixed plates 20. The loading roller shaft 21 is used to transport and convey the sanding belt. A sinkhole 6 is provided inside the housing 1, and lifting guide rails 7 are provided on both sides inside the housing 1. A lifting screw 8 is threaded through the lifting guide rails 7, and a lifting block 9 is threaded onto the lifting screw 8. The lifting screw 8 controls the movement of the lifting block 9 by rotation. The box 1 is connected to a lifting impregnation roller shaft 10, and a support plate 12 is provided on the top of one side of the box 1. A discharge roller shaft 13 is connected between the support plates 12. The discharge roller shaft 13 is used to transport and process the sanding belt after impregnation. A fixing plate 15 is provided on the top of the support plate 12. A pressure roller 14 is connected between the fixing plates 15. The pressure roller 14 is used to squeeze out excess glue on the surface of the sanding belt and accurately control the glue content during the impregnation process of the sanding belt. Rubber airbags 17 are provided on both sides of the top of the sink trough 6, and a suction air pump 19 is provided on one side of the box 1. The suction air pump 19 controls the expansion size of the rubber airbags 17.

[0026] Reference Figure 1 and Figure 4A first guide plate 3 is installed on one side of the loading platform 2. The first guide plate 3 is used to guide the sanding belt into the box 1. A second guide plate 5 is installed on one side of the unloading platform 4. During the movement of the sanding belt after the glue impregnation treatment, the second guide plate 5 is used to guide the excess glue dripping from the surface of the sanding belt and to recover the excess glue. Both the first guide plate 3 and the second guide plate 5 are inclined structures. The lifting guide rail 7 is symmetrically arranged on both sides inside the box 1. The shape and size of the lifting block 9 match the lifting guide rail 7. The lifting glue impregnation roller shaft 10 moves up and down along the lifting guide rail 7. A protrusion is provided on one side of the top of the box 1. A lifting motor 11 is installed on the top of the protrusion on one side of the top of the box 1. One end of the lifting motor 11 is connected to the lifting screw 8. The lifting height of the lifting glue impregnation roller shaft 10 is controlled by the lifting motor 11 to adjust the depth of the sanding belt immersed in the glue.

[0027] Reference Figure 1 and Figure 5 The discharge roller shaft 13 is positioned above the lifting dip roller shaft 10, and the discharge roller shaft 13 and the lifting dip roller shaft 10 are parallel to each other. The fixed plate 15 has an elongated hole inside, and the pressure roller 14 moves along the hole inside the fixed plate 15. The end of the pressure roller 14 is provided with a fixing nut 16, and the fixing nut 16 and the end of the pressure roller 14 are threadedly engaged. The fixing nut 16 fixes the pressure roller 14. By adjusting the position of the hole inside the fixed plate 15, the gap between the pressure roller 14 and the discharge roller shaft 13 can be adjusted, and the glue content during the sand belt dip treatment can be precisely adjusted.

[0028] Reference Figure 2 and Figure 3 The sink trough 6 has an inverted trapezoidal structure, and the rubber inflatable airbags 17 are symmetrically arranged inside the box 1. The side of the rubber inflatable airbags 17 is connected to an air pipe 18, and the other end of the air pipe 18 is connected to a suction pump 19. The suction pump 19 performs suction operation on the rubber inflatable airbags 17 through the air pipe 18, and controls the expansion and contraction of the rubber inflatable airbags 17 to achieve the purpose of spatial compression of the adhesive liquid and raising the adhesive liquid level.

[0029] Working principle: First, during use, glue is injected into the box 1. Then, the gap between the pressure roller 14 and the discharge roller 13 is adjusted according to the requirements of the sanding belt production process. The sanding belt to be glued is placed on the top of the loading platform 2. The sanding belt is fed into the box 1 along the first guide plate 3 by the rotation of the loading roller 21. It is wrapped around the outside of the lifting glue-impregnating roller 10. The lifting glue-impregnating roller 10 is driven by the lifting motor 11 to lower the lifting glue-impregnating roller 10. The depth of the sanding belt immersed in the glue is adjusted according to the production process requirements. Then, the glue-impregnated sanding belt is threaded between the discharge roller 13 and the pressure roller 14. The excess glue of the sanding belt is discharged by the squeezing of the discharge roller 13 and the pressure roller 14. The discharged glue drips onto the second guide plate 5. The excess glue is guided by the second guide plate 5 and flows back into the box 1 for recycling, thus completing the glue-impregnating process of the sanding belt.

[0030] When it is necessary to adjust the level of the adhesive inside the housing 1, the suction pump 19 is controlled to inflate the rubber air bladder 17 through the air pipe 18. The rubber air bladder 17 expands and compresses the adhesive space after inflation, thereby increasing the level of the adhesive inside the housing 1, improving the utilization rate of the adhesive and significantly reducing waste.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A dipping tank for raising the level of a rubber compound, comprising a tank body (1), characterized in that, A loading platform (2) is provided on one side of the box (1), and a unloading platform (4) is provided on the other side of the box (1). Fixed plates (20) are provided on both sides of the top of the loading platform (2), and a loading roller shaft (21) is connected between the fixed plates (20). A sinkhole (6) is provided inside the box (1), and lifting guide rails (7) are provided on both sides inside the box (1). A lifting screw (8) is connected through the lifting guide rail (7), and the lifting screw (8) is threaded into a certain position. Lifting blocks (9), lifting dip roller shafts (10) are connected between the lifting blocks (9), and a support plate (12) is provided on the top of one side of the box (1), a discharge roller shaft (13) is connected between the support plates (12), a fixing plate (15) is provided on the top of the support plate (12), a pressure roller (14) is connected between the fixing plates (15), rubber inflatable airbags (17) are provided on both sides of the top of the sinking trough (6), and a suction air pump (19) is provided on one side of the box (1).

2. The dipping tank for raising the level of the adhesive compound according to claim 1, characterized in that, The loading platform (2) is equipped with a first guide plate (3) on one side, and the unloading platform (4) is equipped with a second guide plate (5) on one side. Both the first guide plate (3) and the second guide plate (5) are inclined structures.

3. The dipping tank for raising the level of the adhesive compound according to claim 1, characterized in that, The lifting guide rail (7) is symmetrically arranged on both sides inside the box (1), and the shape and size of the lifting block (9) match the lifting guide rail (7). The lifting dip roller shaft (10) moves up and down along the lifting guide rail (7).

4. The dipping tank for raising the level of the adhesive compound according to claim 1, characterized in that, The box (1) has a protrusion on one side of its top, and a lifting motor (11) is installed on the top of the protrusion on one side of the top of the box (1). One end of the lifting motor (11) is connected to the lifting screw (8).

5. The dipping tank for raising the level of the adhesive compound according to claim 1, characterized in that, The discharge roller shaft (13) is positioned above the lifting dip roller shaft (10), and the discharge roller shaft (13) and the lifting dip roller shaft (10) are parallel to each other.

6. The dipping tank for raising the level of the adhesive compound according to claim 1, characterized in that, The fixing plate (15) has an elongated hole inside, and the pressure roller (14) moves along the hole inside the fixing plate (15). The end of the pressure roller (14) is provided with a fixing nut (16), and the fixing nut (16) and the end of the pressure roller (14) are threadedly engaged.

7. The dipping tank for raising the level of the adhesive compound according to claim 1, characterized in that, The sinking trough (6) is an inverted trapezoidal structure, and the rubber inflatable airbags (17) are symmetrically arranged inside the box (1). The side of the rubber inflatable airbags (17) is connected to an air pipe (18), and the other end of the air pipe (18) is connected to a suction pump (19).