Rust removal device for wear-resistant composite steel plate machining

By introducing anti-splash components into the composite steel plate processing device, and utilizing the cooperation of the rotating ring and the reciprocating threaded rod, the splashing waste chips are effectively scraped off and absorbed, solving the problem of waste chip splashing in the existing technology and improving the rust removal efficiency and dust treatment effect.

CN223834219UActive Publication Date: 2026-01-27JIANGSU XINLEI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520182854.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-01-27
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

Existing composite steel plate processing equipment tends to cause waste chips to fly around during grinding and rust removal, resulting in dust that is difficult to collect and handle effectively.

Method used

An anti-splash assembly was designed, including a rotating ring, bristles, a reciprocating threaded rod, and an external suction head. The rotating ring and reciprocating threaded rod are driven by a motor to rotate the bristles and scrape off the splashed debris. The suction head absorbs the debris, and the debris attached to the inner wall of the sleeve is periodically knocked by a shaking component.

Benefits of technology

It effectively prevents waste chips from splashing, improves rust removal efficiency and dust collection effect, and ensures a clean working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel plate processing, and discloses a derusting device for processing a wear-resistant composite steel plate, which comprises a processing table, the outer wall of the processing table is fixedly connected with a processing bin, the inner wall of the processing bin is provided with a displacement frame assembly, and a derusting head is externally connected with an air suction head to absorb sweeps during derusting. And a second motor can drive a reciprocating threaded rod to rotate, so that a gear drives a gear ring to rotate, then bristles in rotation can block splashed sweeps, the sweeps on the moving path of the rust removal head can be scraped away, the rust removal head can conduct better grinding, and the rust removal efficiency is improved. The reciprocating threaded rod rotates to enable the limited threaded sliding block to move, then the ferrule and the protruding block on the transmission plate are driven to move, it is finally guaranteed that when the ferrule ascends and descends, scraps attached to the bristles can be touched off through touching of the protruding block, and an external suction head can better suck the scraps conveniently.
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Description

Technical Field

[0001] This utility model relates to the field of steel plate processing technology, specifically to a rust removal device for processing wear-resistant composite steel plates. Background Technology

[0002] Composite steel plates refer to steel plates made by combining one or more types of steel. For example, stainless steel composite steel plates are made by combining stainless steel plates with ordinary steel plates (carbon structural steel, low alloy high-strength structural steel, high-quality carbon structural steel, etc.) through processes such as explosive rolling or explosive forming. It has the characteristics of two different types of steel at the same time, with the corrosion resistance of stainless steel and the advantages of ordinary steel such as low price and good rigidity.

[0003] According to a public notice (Announcement No.: CN216830223U) regarding a rust removal device for composite steel plate processing, the aforementioned application, by setting up a rust removal component, allows for the adjustment of the position of the moving box after the composite steel plate is fixed, ensuring it is directly above the steel plate requiring rust removal. This improves the efficiency of the rust removal process. Furthermore, by setting up a dust removal component, a certain amount of dust is generated during rust removal. The dust collector is activated, and through the dust inlet pipe, first connecting pipe, second connecting pipe, and third connecting pipe, it absorbs the dust floating inside the moving box via the suction head. The dust is then discharged into the dust collection box through the dust outlet pipe, facilitating the unified collection and treatment of dust generated during the rust removal process.

[0004] However, in actual use, although the above-mentioned equipment can collect and process waste chips using a vacuum cleaner, some waste chips will still splash during high-speed rotation when grinding and removing rust, resulting in waste chips flying around randomly. In view of this, we propose a rust removal device for processing wear-resistant composite steel plates. Utility Model Content

[0005] The purpose of this invention is to provide a rust removal device for processing wear-resistant composite steel plates, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rust removal device for processing wear-resistant composite steel plates, comprising a processing table, a processing chamber fixedly connected to the outer wall of the processing table, a displacement frame assembly provided on the inner wall of the processing chamber, an anti-splash assembly provided on the outer wall of the displacement frame assembly, the anti-splash assembly comprising a fixing plate, the fixing plate fixedly connected to the outer wall of the displacement frame assembly, a sleeve fixedly connected to the outer wall of the fixing plate, a motor fixedly connected to the outer wall of the fixing plate, a rotating rod fixedly connected to the output end of the motor through the fixing plate, a rust removal head fixedly connected to the end of the rotating rod, a rotating ring rotatably mounted on the inner wall of the sleeve, bristles fixedly connected to the outer wall of the rotating ring, and a toothed ring fixedly connected to the outer wall of the rotating ring;

[0007] Motor 2 is fixedly connected to the outer wall of the fixed plate. The output end of Motor 2 is fixedly connected to a reciprocating threaded rod through the fixed plate. A gear is fixedly connected to the end of the reciprocating threaded rod. A threaded slider is fixedly connected to the outer wall of the reciprocating threaded rod. A transmission plate is fixedly connected to the outer wall of the threaded slider. A collar is fixedly connected to the end of the transmission plate. A protrusion is fixedly connected to the outer wall of the collar. A limit plate is fixedly connected to the outer wall of the fixed plate. An external suction head is provided on the outer wall of the sleeve.

[0008] Preferably, the center line of the rotating ring is on the same straight line as the center line of the fixed plate and the center line of the gear ring, so that the rotating ring can rotate smoothly.

[0009] Preferably, the number of bristles is several, and the several bristles are arranged in a circumferential array on the outer wall of the rotating ring.

[0010] Preferably, the outer wall of the collar is adapted to the outer wall of the bristles, so that when the collar moves up and down, it can knock off the debris attached to the bristles.

[0011] Preferably, the outer wall of the threaded slider is provided with a vibration-dropping assembly, the vibration-dropping assembly includes a fixed sleeve, the fixed sleeve is fixedly connected to the outer wall of the threaded slider, the inner wall of the fixed sleeve is slidably connected to a moving block, the outer wall of the moving block is fixedly connected to a sliding rod, the outer wall of the moving block is fixedly connected to a striking head, and the outer wall of the limiting plate is provided with a guide groove.

[0012] Preferably, the outer wall of the sliding rod is slidably connected to the inner wall of the guide groove, and the outer wall of the sliding rod is adapted to the inner wall of the guide groove, so that the sliding rod can move smoothly on the inner wall of the guide groove.

[0013] Compared with the prior art, this utility model provides a rust removal device for processing wear-resistant composite steel plates, which has the following beneficial effects:

[0014] 1. This rust removal device for processing wear-resistant composite steel plates has an external suction head that absorbs waste debris during rust removal. The motor drives a reciprocating threaded rod to rotate, causing the gear to rotate the gear ring. This allows the rotating bristles to block flying debris and scrape away debris along the path of the rust removal head, enabling better polishing. The rotation of the reciprocating threaded rod also displaces the limited threaded slider, which in turn moves the collar and protrusion on the transmission plate. This ensures that when the collar moves up and down, the protrusions knock off debris adhering to the bristles, facilitating better absorption by the external suction head.

[0015] 2. In this rust removal device for processing wear-resistant composite steel plates, when the reciprocating threaded rod rotates to displace the limited threaded slider, the sliding rod can smoothly move on the inner wall of the guide groove. Then, through the transmission energy of the moving block, the striking head periodically strikes the outer wall of the sleeve, so that the waste attached to the inner wall of the sleeve can be better absorbed by the external suction head, preventing the debris from splashing. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the fixing plate and the motor of this utility model;

[0018] Figure 3 This is a schematic diagram of the sleeve and reciprocating threaded rod structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the rotating rod and rust removal head structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the reciprocating threaded rod and transmission plate structure of this utility model;

[0021] Figure 6 This is a schematic diagram of the collar and protrusion structure of this utility model;

[0022] Figure 7 This is a schematic diagram of the limiting plate structure of this utility model;

[0023] Figure 8 This is a schematic diagram of the moving block and striking head structure of this utility model.

[0024] In the diagram: 1. Processing table; 2. Processing chamber; 3. Displacement frame assembly; 4. Anti-splash assembly; 401. Fixing plate; 402. Sleeve; 403. Motor 1; 404. Rotating rod; 405. Rust removal head; 406. Rotating ring; 407. Brush bristles; 408. Gear ring; 409. Motor 2; 410. Reciprocating threaded rod; 411. Gear; 412. Threaded slider; 413. Transmission plate; 414. Collar; 415. Protrusion; 416. Limiting plate; 417. External suction head; 5. Shaking assembly; 501. Fixing sleeve; 502. Moving block; 503. Sliding rod; 504. Knocking head; 505. Guide groove. Detailed Implementation

[0025] like Figures 1-8 As shown, this utility model provides a technical solution: a rust removal device for processing wear-resistant composite steel plates, including a processing table 1, a processing chamber 2 fixedly connected to the outer wall of the processing table 1, a displacement frame assembly 3 provided on the inner wall of the processing chamber 2, an anti-splash assembly 4 provided on the outer wall of the displacement frame assembly 3, the anti-splash assembly 4 including a fixing plate 401, the fixing plate 401 fixedly connected to the outer wall of the displacement frame assembly 3, a sleeve 402 fixedly connected to the outer wall of the fixing plate 401, a motor 403 fixedly connected to the outer wall of the fixing plate 401, a rotating rod 404 fixedly connected to the output end of the motor 403 through the fixing plate 401, a rust removal head 405 fixedly connected to the end of the rotating rod 404, a rotating ring 406 rotatably installed on the inner wall of the sleeve 402, bristles 407 fixedly connected to the outer wall of the rotating ring 406, and a toothed ring 408 fixedly connected to the outer wall of the rotating ring 406.

[0026] Furthermore, motor 409 is fixedly connected to the outer wall of fixed plate 401. The output end of motor 409 is fixedly connected to reciprocating threaded rod 410 through fixed plate 401. Gear 411 is fixedly connected to the end of reciprocating threaded rod 410. Threaded slider 412 is fixedly connected to the outer wall of reciprocating threaded rod 410. Transmission plate 413 is fixedly connected to the outer wall of threaded slider 412. Collar 414 is fixedly connected to the end of transmission plate 413. Protrusion 415 is fixedly connected to the outer wall of collar 414. Limit plate 416 is fixedly connected to the outer wall of fixed plate 401. External suction head 417 is provided on the outer wall of sleeve 402.

[0027] In this embodiment of the invention, the center line of the rotating ring 406 is on the same straight line as the center line of the fixed plate 401 and the center line of the toothed ring 408, so that the rotating ring 406 can rotate smoothly. The number of bristles 407 is several, and the several bristles 407 are arranged in a circumferential array on the outer wall of the rotating ring 406. The outer wall of the collar 414 is adapted to the outer wall of the bristles 407, so that when the collar 414 moves up and down, it can knock off the debris attached to the bristles 407.

[0028] Furthermore, the outer wall of the threaded slider 412 is provided with a vibration component 5, which includes a fixed sleeve 501. The fixed sleeve 501 is fixedly connected to the outer wall of the threaded slider 412. The inner wall of the fixed sleeve 501 is slidably connected to a moving block 502. The outer wall of the moving block 502 is fixedly connected to a sliding rod 503. The outer wall of the moving block 502 is fixedly connected to a striking head 504. The outer wall of the limiting plate 416 is provided with a guide groove 505. The outer wall of the sliding rod 503 is slidably connected to the inner wall of the guide groove 505, and the outer wall of the sliding rod 503 is adapted to the inner wall of the guide groove 505, so that the sliding rod 503 can move smoothly on the inner wall of the guide groove 505.

[0029] In this utility model, during daily use, first connect and start the external suction head 417 to an external vacuum cleaner. Then, position the composite steel plate on the processing table 1, and activate the displacement frame assembly 3 to move the anti-splash assembly 4 to the area to be polished. Then, activate motor one 403 and motor two 409. This allows the external suction head 417 to absorb debris during rust removal by the rust removal head 405, and motor two 409 to drive the reciprocating threaded rod 410 to rotate, causing the gear 411 to drive the gear ring 408 to rotate, thereby... The rotating bristles 407 can block the flying debris and scrape off the debris on the moving path of the rust removal head 405, so that the rust removal head 405 can perform better grinding. The rotation of the reciprocating threaded rod 410 will cause the limited threaded slider 412 to move, which in turn drives the collar 414 and the protrusion 415 on the transmission plate 413 to move. Ultimately, when the collar 414 moves up and down, it can knock off the debris attached to the bristles 407 through the contact of the protrusion 415, so that the external suction head 417 can absorb it better.

[0030] When the reciprocating threaded rod 410 is rotated, thereby causing the limited threaded slider 412 to move, the sliding rod 503 can move smoothly on the inner wall of the guide groove 505. Then, through the transmission energy of the moving block 502, the striking head 504 periodically strikes the outer wall of the sleeve 402, so that the waste attached to the inner wall of the sleeve 402 can be better absorbed by the external suction head 417, preventing the debris from splashing.

[0031] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A rust removal device for processing wear-resistant composite steel plates, comprising a processing table (1), wherein a processing chamber (2) is fixedly connected to the outer wall of the processing table (1), and a displacement frame assembly (3) is provided on the inner wall of the processing chamber (2), characterized in that: The outer wall of the displacement frame assembly (3) is provided with a splash-proof assembly (4), the splash-proof assembly (4) comprising: A fixed plate (401) is fixedly connected to the outer wall of the displacement frame assembly (3). A sleeve (402) is fixedly connected to the outer wall of the fixed plate (401). A motor (403) is fixedly connected to the outer wall of the fixed plate (401). A rotating rod (404) is fixedly connected to the output end of the motor (403) through the fixed plate (401). A rust removal head (405) is fixedly connected to the end of the rotating rod (404). A rotating ring (406) is rotatably installed on the inner wall of the sleeve (402). Brush bristles (407) are fixedly connected to the outer wall of the rotating ring (406). A toothed ring (408) is fixedly connected to the outer wall of the rotating ring (406). Motor 2 (409) is fixedly connected to the outer wall of the fixed plate (401). The output end of the motor 2 (409) is fixedly connected to a reciprocating threaded rod (410) through the fixed plate (401). The end of the reciprocating threaded rod (410) is fixedly connected to a gear (411). The outer wall of the reciprocating threaded rod (410) is fixedly connected to a threaded slider (412). The outer wall of the threaded slider (412) is fixedly connected to a transmission plate (413). The end of the transmission plate (413) is fixedly connected to a collar (414). The outer wall of the collar (414) is fixedly connected to a protrusion (415). The outer wall of the fixed plate (401) is fixedly connected to a limit plate (416). The outer wall of the sleeve (402) is provided with an external suction head (417).

2. The rust removal device for processing wear-resistant composite steel plates according to claim 1, characterized in that: The center line of the rotating ring (406) is on the same straight line as the center line of the fixed plate (401) and the center line of the gear ring (408).

3. The rust removal device for processing wear-resistant composite steel plates according to claim 1, characterized in that: The number of bristles (407) is several, and the several bristles (407) are arranged in a circumferential array on the outer wall of the rotating ring (406).

4. The rust removal device for processing wear-resistant composite steel plates according to claim 1, characterized in that: The outer wall of the collar (414) is adapted to the outer wall of the bristles (407).

5. The rust removal device for processing wear-resistant composite steel plates according to claim 1, characterized in that: The outer wall of the threaded slider (412) is provided with a vibration-dropping assembly (5). The vibration-dropping assembly (5) includes a fixed sleeve (501), which is fixedly connected to the outer wall of the threaded slider (412). The inner wall of the fixed sleeve (501) is slidably connected to a moving block (502). The outer wall of the moving block (502) is fixedly connected to a sliding rod (503). The outer wall of the moving block (502) is fixedly connected to a striking head (504). The outer wall of the limiting plate (416) is provided with a guide groove (505).

6. The rust removal device for processing wear-resistant composite steel plates according to claim 5, characterized in that: The outer wall of the sliding rod (503) is slidably connected to the inner wall of the guide groove (505), and the outer wall of the sliding rod (503) is adapted to the inner wall of the guide groove (505).

Citation Information

Patent Citations

  • Rust removal device for composite steel plate machining

    CN216830223U