Treatment device for recycling wastewater into industrial ultrapure water

By introducing cleaning and heating components into the processing unit, the problem of cleaning the dirt on the inner wall of the tank was solved, achieving automated cleaning and temperature control, and improving the processing efficiency and effectiveness of the unit.

CN223837259UActive Publication Date: 2026-01-27深圳市恒大兴业环保科技有限公司
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Patent Information

Application Number
CN202520790342.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-01-27
Estimated Expiration
2035-04-24

AI Technical Summary

Technical Problem

After use, dirt adheres to the side wall of the tank, making cleaning difficult and affecting the effect of the next treatment.

Method used

A processing device including cleaning components was designed to automatically flush and clean the inner wall of the tank using a multi-head nozzle and scraper system driven by a motor, and is equipped with a heating component to control the temperature and ensure processing efficiency.

Benefits of technology

It achieves automatic cleaning of the inner wall of the tank, reduces manual labor, improves cleaning effect, and ensures processing efficiency through temperature control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a treatment device for recycling wastewater into industrial ultrapure water, which belongs to the field of industrial ultrapure water treatment and comprises a treatment tank, a reduction device, an activated carbon filter box, an oxidation-reduction potentiometer, a heating component, a stirring component and a cleaning component. A working opening is formed in the treatment tank, the cleaning assembly comprises a mounting frame fixedly connected to the upper end face of the treatment tank, a first motor is fixedly mounted on the upper end face of the mounting frame, and a rotating ring is rotationally connected to the inner wall of the working opening. When the treatment tank needs to be cleaned, the inner wall of the treatment tank is automatically flushed through the rotating multi-head nozzle, the workload of workers is reduced, meanwhile, under the cooperation of the first rotating gear, the third rotating gear and the gear ring, the scraping plate is used for scraping away stains attached to the inner wall of the treatment tank, and the cleaning effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of industrial ultrapure water treatment technology, and in particular to a wastewater recycling and reuse device for industrial ultrapure water. Background Technology

[0002] Industrial ultrapure water contains virtually no impurities, including microorganisms, particulate matter, and organic matter. It has wide applications in various fields, including electronics, pharmaceuticals, and chemicals. However, the rinsing water in the later stages of ultrapure water treatment contains a certain amount of oxidants such as hydrogen peroxide or ozone. If this rinsing water is directly discharged into the wastewater system, it may affect the normal operation of the biochemical system in the wastewater treatment system or increase the load on the wastewater treatment system.

[0003] A wastewater recycling and reuse device for industrial ultrapure water, application number CN202020904099.9, is described. The device includes a reducing agent inlet on the side surface of a tank, an inlet pipe A connected to the side surface of the tank, and a reduction tank connected to the lower end of the inlet pipe B. Ultraviolet lamps are evenly distributed on the inner surface of the reduction tank. The reduction tank is connected to the tank via a connecting pipe with a control valve in the middle. An outlet pipe is located at the lower end of the side surface of the tank, and an oxidation-reduction potentiometer is installed on the inner surface of the tank. For ultrapure water containing both ozone and hydrogen peroxide, the ozone in the ultrapure water is catalytically reduced using ultraviolet light of a specific wavelength. Then, a reducing agent is added to reduce the hydrogen peroxide. The remaining oxidant in the treated water is then catalytically decomposed by an activated carbon filter, resulting in the lowest possible oxidation-reduction potential in the effluent. The remaining oxidant in the ultrapure water is then catalytically decomposed again by the activated carbon filter before being discharged. However, after use, dirt remains on the side wall of the tank, making it difficult for users to clean the tank and affecting the subsequent treatment effect. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a wastewater recycling and reuse device for industrial ultrapure water.

[0005] An embodiment of this utility model provides a wastewater recycling and reuse device for industrial ultrapure water, comprising:

[0006] A processing tank is equipped with a reduction device, an activated carbon filter box, and an oxidation-reduction potentiometer. The tank also includes a heating assembly, a stirring assembly, and a cleaning assembly. A working port is provided on the tank. The cleaning assembly includes a mounting bracket fixedly connected to the upper surface of the tank, with a first motor fixedly mounted on the upper surface of the mounting bracket. A rotating ring is rotatably connected to the inner wall of the working port, and a fixed bracket is rotatably connected to the rotating ring. The fixed bracket is fixedly connected to the upper surface of the tank, and a connecting pipe rotatably passes through the fixed bracket. A multi-nozzle is fixedly connected to the connecting pipe, and a... A water supply pipe has a first rotating gear fixedly connected to its side wall. A second rotating gear and a third rotating gear are rotatably connected to the upper end face of the fixed frame. The first rotating gear and the second rotating gear mesh with each other. The rotating end of the first motor is fixedly connected to the second rotating gear. A toothed ring is fixedly connected to the upper end face of the rotating ring. The toothed ring meshes with the third rotating gear. A connecting frame is fixedly connected to the lower end face of the rotating ring. Two scrapers are fixedly connected to the connecting frame. A limit frame is fixedly connected to the upper end face of the treatment tank. The water supply pipe passes through the limit frame.

[0007] Furthermore, the heating assembly includes a heating chamber opened on the processing tank, a plurality of heating rods are fixedly installed on the inner wall of the heating chamber, and a temperature sensor is installed on the processing tank.

[0008] Furthermore, the stirring assembly includes a second motor fixedly installed on the lower end face of the processing tank, a rotating rod rotatably connected to the inner wall of the processing tank, the rotating end of the second motor fixedly connected to the rotating rod, and a plurality of stirring rods fixedly connected to the side wall of the rotating rod.

[0009] Furthermore, the treatment tank is connected to an injection pipe and a drain pipe, and a manual valve is installed on the drain pipe.

[0010] Furthermore, the treatment tank is connected to an infusion pipe, a solenoid valve is installed on the infusion pipe, and the activated carbon filter box is installed at the end of the infusion pipe away from the treatment tank.

[0011] Furthermore, multiple columns are fixedly connected to the lower end face of both the treatment tank and the activated carbon filter box, and pads are fixedly connected to the lower end face of each of the multiple columns. The lower end face of each pad is provided with anti-slip texture.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. When the treatment tank needs to be cleaned, the first motor starts working, causing the connecting pipe to rotate. Water is injected into the water supply pipe, causing water to spray out from the multi-head nozzles, automatically rinsing the inner wall of the treatment tank, reducing the workload of the staff. At the same time, with the cooperation of the first rotating gear, the third rotating gear and the gear ring, the scraper scrapes off the stains attached to the inner wall of the treatment tank, improving the cleaning effect.

[0014] 2. If the ambient temperature is too low during processing, a heating rod in conjunction with a temperature sensor can be used to control the temperature inside the processing tank, thereby ensuring the processing efficiency of the device. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a wastewater recycling and reuse device for industrial ultrapure water, as described in an embodiment of this utility model.

[0016] Figure 2 This is a three-dimensional side view of the wastewater recycling and reuse device for industrial ultrapure water described in this embodiment of the present invention.

[0017] Figure 3 This is a three-dimensional sectional view of a wastewater recycling and reuse device for industrial ultrapure water, as described in an embodiment of this utility model.

[0018] In the above-mentioned attached figures: 1. Processing tank; 2. Reduction device; 3. Activated carbon filter box; 4. Oxidation-reduction potentiometer; 5. Mounting bracket; 6. First motor; 7. Rotating ring; 8. Fixing bracket; 9. Connecting pipe; 10. Multi-head nozzle; 11. Water supply pipe; 12. First rotating gear; 13. Second rotating gear; 14. Gear ring; 15. Scraper; 16. Limiting bracket; 17. Heating chamber; 18. Temperature sensor; 19. Stirring rod; 20. Liquid injection pipe. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0020] like Figures 1-3 As shown in the figure, this utility model embodiment proposes a wastewater recycling and reuse device for industrial ultrapure water, comprising:

[0021] Treatment tank 1 and activated carbon filter box 3 are both fixedly connected to multiple columns at their lower ends. Each column has a pad fixedly connected to its lower end, and the pad has anti-slip textures to improve stability. Treatment tank 1 is equipped with a reduction device 2, activated carbon filter box 3, and oxidation-reduction potentiometer 4. The reduction device 2 is existing technology and includes a reduction chamber and an ultraviolet lamp. Ultrapure water containing hydrogen peroxide and ozone is injected into the reduction chamber. The ultraviolet lamp uses a specific wavelength of ultraviolet light to catalytically reduce the ozone in the ultrapure water. The ultrapure water containing hydrogen peroxide is then discharged into treatment tank 1. The activated carbon filter box 3 is existing technology. Its principle is mainly based on the physical and chemical adsorption of activated carbon, which can effectively adsorb impurities in liquids. The oxidation-reduction potentiometer 4 is existing technology. It is an instrument used to measure the oxidation-reduction potential in a solution. It is a physical quantity that measures the balance between oxidants and reductants in a solution and reflects the ability of electron transfer in the solution. It can detect the reaction status of the solution. The processing tank 1 is equipped with a heating component, a stirring component and a cleaning component. The processing tank 1 has a working port.

[0022] The cleaning assembly includes a mounting bracket 5 fixedly connected to the upper end face of the treatment tank 1. A first motor 6 is fixedly mounted on the upper end face of the mounting bracket 5. A rotating ring 7 is rotatably connected to the inner wall of the working port. A fixed bracket 8 is rotatably connected to the rotating ring 7. The fixed bracket 8 is fixedly connected to the upper end face of the treatment tank 1. A connecting pipe 9 rotatably passes through the fixed bracket 8. A multi-head nozzle 10 is fixedly connected to the connecting pipe 9. A water supply pipe 11 is rotatably connected to the connecting pipe 9. A first rotating gear 12 is fixedly connected to the side wall of the connecting pipe 9. A second rotating gear 13 and a third rotating gear are rotatably connected to the upper end face of the fixed bracket 8. The first rotating gear 12 and... The second rotating gear 13 meshes with each other, the first rotating gear 12 and the third rotating gear mesh with each other, the rotating end of the first motor 6 is fixedly connected to the second rotating gear 13, the upper end face of the rotating ring 7 is fixedly connected to the toothed ring 14, the toothed ring 14 and the third rotating gear mesh with each other, the lower end face of the rotating ring 7 is fixedly connected to the connecting frame, two scrapers 15 are fixedly connected to the connecting frame, the upper end face of the treatment tank 1 is fixedly connected to the limit frame 16, the water pipe 11 passes through the limit frame 16, one end of the water pipe 11 is provided with a water supply device, which can deliver pressurized water into the water pipe 11, so that the water flow is sprayed out from the multi-head nozzle 10;

[0023] The heating assembly includes a heating chamber 17 on the processing tank 1, with multiple heating rods fixedly installed on the inner wall of the heating chamber 17. A temperature sensor 18 is installed on the processing tank 1. The temperature sensor 18 is existing technology and can detect the temperature of the solution in the processing tank 1, which will not be described in detail here. The stirring assembly includes a second motor fixedly installed on the lower end face of the processing tank 1. A rotating rod is rotatably connected to the inner wall of the processing tank 1. The rotating end of the second motor is fixedly connected to the rotating rod. Multiple stirring rods 19 are fixedly connected to the side wall of the rotating rod. The stirring assembly can stir the solution and accelerate the reaction rate of the solution. The processing tank 1 is connected to an injection pipe 20 and a drain pipe. The injection pipe 20 is used to directly inject ultrapure water containing hydrogen peroxide. A manual valve is installed on the drain pipe. The manual valve is existing technology. The opening and closing of the pipeline is controlled by manually operating the valve stem, which will not be described in detail here.

[0024] The treatment tank 1 is connected to an infusion pipe, on which a solenoid valve is installed. The activated carbon filter box 3 is installed at the end of the infusion pipe away from the treatment tank 1. The solenoid valve is existing technology, which controls the opening and closing of the valve by generating a magnetic field through an electromagnet. The main components are the electromagnet and the valve body. When energized, the electromagnet generates a strong magnetic field, attracting the armature, which causes the valve core to overcome the spring force, gravity, and other forces, opening the valve core, and the valve is in the open state. When de-energized, the electromagnet loses its magnetism, the magnetic field disappears, and the valve core is closed by the spring force, gravity, and other factors, and the valve is in the closed state. This will not be elaborated further here.

[0025] The detailed working process of this utility model is as follows:

[0026] If the ambient temperature is too low during the processing operation, the temperature inside the processing tank 1 can be controlled by using a heating rod in conjunction with a temperature sensor 18, thereby ensuring the processing efficiency of the device. When it is necessary to clean the inside of the processing tank 1, the first motor 6 starts working, the second rotating gear 13 starts rotating, and the first rotating gear 12 starts rotating, causing the connecting pipe 9 to rotate on the fixed frame 8. At the same time, water is injected into the water supply pipe 11, causing water to spray out from the multi-head nozzle 10 to automatically rinse the inner wall of the processing tank 1, reducing the workload of the staff. Meanwhile, the first rotating gear 12 drives the third rotating gear to rotate, and the third rotating gear drives the gear ring 14 to rotate, causing the rotating ring 7 to rotate. This allows the scraper 15 to scrape off the stains attached to the inner wall of the processing tank 1, improving the cleaning effect. Moreover, the scraping direction is opposite to the rotation direction of the multi-head nozzle 10, resulting in a better cleaning effect.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A wastewater recycling and reuse device for industrial ultrapure water, characterized in that, include: A treatment tank (1) is equipped with a reduction device (2), an activated carbon filter box (3), and an oxidation-reduction potentiometer (4). The treatment tank (1) is also equipped with a heating assembly, a stirring assembly, and a cleaning assembly. A working port is provided on the treatment tank (1). The cleaning assembly includes a mounting bracket (5) fixedly connected to the upper end face of the treatment tank (1). A first motor (6) is fixedly mounted on the upper end face of the mounting bracket (5). A rotating ring (7) is rotatably connected to the inner wall of the working port. A fixed frame (8) is rotatably connected to the rotating ring (7). The fixed frame (8) is fixedly connected to the upper end face of the treatment tank (1). A connecting pipe (9) rotatably passes through the fixed frame (8). A multi-head nozzle (10) is fixedly connected to the connecting pipe (9). A water supply pipe is rotatably connected to the connecting pipe (9). (11) A first rotating gear (12) is fixedly connected to the side wall of the connecting pipe (9). A second rotating gear (13) and a third rotating gear are rotatably connected to the upper end face of the fixed frame (8). The first rotating gear (12) and the second rotating gear (13) mesh with each other. The rotating end of the first motor (6) is fixedly connected to the second rotating gear (13). A toothed ring (14) is fixedly connected to the upper end face of the rotating ring (7). The toothed ring (14) and the third rotating gear mesh with each other. A connecting frame is fixedly connected to the lower end face of the rotating ring (7). Two scrapers (15) are fixedly connected to the connecting frame. A limit frame (16) is fixedly connected to the upper end face of the treatment tank (1). The water supply pipe (11) passes through the limit frame (16).

2. The wastewater recycling and reuse device for industrial ultrapure water according to claim 1, characterized in that: The heating assembly includes a heating chamber (17) opened on the processing tank (1), and multiple heating rods are fixedly installed on the inner wall of the heating chamber (17). A temperature sensor (18) is installed on the processing tank (1).

3. The wastewater recycling and reuse device for industrial ultrapure water according to claim 1, characterized in that: The stirring assembly includes a second motor fixedly installed on the lower end face of the processing tank (1), a rotating rod rotatably connected to the inner wall of the processing tank (1), the rotating end of the second motor being fixedly connected to the rotating rod, and a plurality of stirring rods (19) being fixedly connected to the side wall of the rotating rod.

4. The wastewater recycling and reuse device for industrial ultrapure water according to claim 1, characterized in that: The treatment tank (1) is connected to an injection pipe (20) and a drain pipe, and a manual valve is installed on the drain pipe.

5. The wastewater recycling and reuse device for industrial ultrapure water according to claim 1, characterized in that: The treatment tank (1) is connected to an infusion pipe, and a solenoid valve is installed on the infusion pipe. The activated carbon filter box (3) is installed at the end of the infusion pipe away from the treatment tank (1).

6. The wastewater recycling and reuse device for industrial ultrapure water according to claim 1, characterized in that: The lower end faces of the treatment tank (1) and the activated carbon filter box (3) are fixedly connected to multiple columns, and the lower end faces of the multiple columns are fixedly connected to pads, and the lower end faces of the pads are provided with anti-slip textures.

Citation Information

Patent Citations

  • Treatment device for recycling wastewater into industrial ultrapure water

    CN212476414U