Bead planting mechanism for bright silver reflective cloth

Abstract

The utility model relates to a bead planting mechanism for bright silver reflective fabric, which belongs to the technical field of reflective fabric production, and comprises a bead box, the bottom of the bead box is fixedly communicated with a triangular box, the bottom of the triangular box is fixedly communicated with a semicircular box, and the lower end of the semicircular box is fixedly communicated with a blanking box. A semi-circular box is fixedly arranged on the lower side of the feeding box, a bead planting rotating roller is rotationally arranged on the inner side of the semi-circular box, a plurality of bead grooves are formed in the surface of the bead planting rotating roller, and a first servo motor for driving the bead planting rotating roller to rotate is fixedly arranged on one side of the semi-circular box. And a plurality of glass beads are separated by the bead planting roller and uniformly fall into the inner side of the blanking box, so that the glass beads can be more uniformly adhered to the surface of a layer of film.

Description

Technical Field

[0001] This utility model belongs to the field of reflective fabric production technology, specifically relating to a bead-planting mechanism for bright silver reflective fabric. Background Technology

[0002] Reflective materials involve applying glass microspheres onto fabric. Utilizing the optical principle that light refracts and reflects within the glass microspheres before returning to its origin, the reflected light largely returns to the direction of the light source along the incident light direction. This type of reflective fabric is a safety-functional fabric. In the manufacturing process of reflective fabric, there is a step that requires adhering glass microspheres to the surface of a thin film at a certain density using a beading device.

[0003] For example, in the Chinese utility model patent CN206956441U entitled "A Beading Device for Reflective Fabric Production," it specifically includes a frame and several synchronously rotating conveyor rollers on the frame for conveying the base fabric. One side of the conveyor rollers is equipped with an adhesive mechanism, and the other side is equipped with a planting mechanism. The frame is equipped with a support, and the support is equipped with a drying hood covering the conveyor rollers. The drying hood contains a drying component. The planting mechanism includes a bead groove fixed on the support for holding glass microspheres and a pressure roller fixed on the frame for the base fabric to pass over. The bead groove is equipped with an outlet for the glass microspheres to exit. Although the above-mentioned prior art improves the mechanical structure to make the glass microspheres evenly implanted, when a large number of glass microspheres are transferred into the groove on the equalizing roller, the glass microspheres falling into the guide channel each time accumulate together, affecting the uniformity of the subsequent glass microspheres. Therefore, a beading mechanism for bright silver reflective fabric is needed. Utility Model Content

[0004] The purpose of this utility model is to provide a simple and reasonably designed bead-planting mechanism for bright silver reflective fabric in order to solve the above problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A beading mechanism for bright silver reflective fabric includes a bead box, a triangular box fixedly connected to the bottom of the bead box, a semi-circular box fixedly connected to the bottom of the triangular box, a feeding box fixedly connected to the lower end of the semi-circular box, a beading roller rotatably arranged inside the semi-circular box, a plurality of bead grooves being formed on the surface of the beading roller, and a first servo motor for driving the beading roller to rotate being fixedly arranged on one side of the semi-circular box.

[0007] As a further optimization of this utility model, the lower end of the feeding box is fixedly connected to a trapezoidal box, and the inclined surface of the trapezoidal box is located below the outlet of the feeding box.

[0008] As a further optimization of this utility model, the trapezoidal box has a discharge port on its inclined surface, a discharge gate is rotatably provided on the inner side of the discharge port, a reset mechanism is provided on one side of the discharge gate, and a pusher mechanism is provided on the inner side of the trapezoidal box.

[0009] As a further optimization of this utility model, the reset mechanism includes a fixed plate fixedly disposed on the upper side of the trapezoidal box, a plurality of reset springs fixedly disposed on one side of the fixed plate, and a triangular block fixedly disposed at one end of the plurality of reset springs and fixedly connected to the outside of the unloading gate.

[0010] As a further optimization of this utility model, the feeding mechanism includes a feeding roller rotatably disposed inside the trapezoidal box, and a plurality of feeding strips for pushing the feeding gate to open are fixedly disposed on the edge of the feeding roller. A second servo motor for driving the feeding roller to rotate is fixedly disposed on one side of the trapezoidal box.

[0011] As a further optimization of this utility model, an observation window is provided on one side of the bead box, and support frames are provided on both the front and rear sides of the bead box.

[0012] The beneficial effects of this utility model are as follows: In this utility model, the first servo motor drives the bead-planting roller to rotate, which allows the glass microspheres in the bead box to fall into multiple bead slots. The rotating bead-planting roller can transfer the glass microspheres in the multiple bead slots to the inside of the feeding box. Since the multiple glass microspheres are evenly separated and fall into the inside of the feeding box by the bead-planting roller, the glass microspheres can adhere more evenly to the surface of a film. The evenly distributed glass microspheres fall onto the inclined surface of the trapezoidal box. The second servo motor drives the feeding roller to rotate, which can drive the pusher strip on the edge of the feeding roller to squeeze the feeding gate, so that the evenly distributed glass microspheres fall from the feeding port onto the film, improving the uniformity of the reflective fabric. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the first internal overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the second internal overall structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the third internal overall structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 5 This is a utility model Figure 1 Enlarged view of point A in the middle;

[0018] Figure 6 This is a utility model Figure 1 Enlarged view at point B in the middle;

[0019] Figure 7 This is a utility model Figure 2 Enlarged view at point C;

[0020] Figure 8 This is a utility model Figure 3 Enlarged view of point D in the middle.

[0021] In the diagram: 1. Bead box; 2. Triangular box; 3. Bead roller; 4. Bead groove; 5. Semi-circular box; 6. Feed box; 7. Trapezoidal box; 8. Feed gate; 9. Feed outlet; 10. First servo motor; 11. Pushing mechanism; 1101. Second servo motor; 1102. Feed roller; 1103. Push bar; 12. Reset mechanism; 1201. Fixing plate; 1202. Reset spring; 1203. Triangular block; 13. Observation window; 14. Support frame. Detailed Implementation

[0022] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0023] Example

[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, a bead-planting mechanism for bright silver reflective fabric includes a bead box 1. The upper end of the bead box 1 has an opening, and one side of the bead box 1 has an observation window 13. The observation window 13 facilitates observation of the volume of glass microspheres inside the bead box 1, allowing for timely addition of glass microspheres. Support frames 14 are provided on both the front and rear sides of the bead box 1, improving the stability of the bead-planting mechanism. A triangular box 2 is fixedly connected to the bottom of the bead box 1. The triangular box 2 is an inverted triangle, and a semi-circular box 5 is fixedly connected to the bottom of the triangular box 2. The semi-circular box 5 is a semi-cylindrical structure with openings at the top and bottom. A bead-planting roller 3 is rotatably mounted inside the semi-circular box 5, and the diameter of the bead-planting roller 3 is perpendicular to the inner diameter of the semi-circular box 5. The beading roller 3 has a number of bead grooves 4 on its surface, the depth of which is the same as the size of the glass microspheres. The bead grooves 4 are distributed in multiple groups, and the multiple groups of bead grooves 4 are circumferentially equidistant on the surface of the beading roller 3. A first servo motor 10 is fixedly installed on one side of the semi-circular box 5 to drive the beading roller 3 to rotate. In use, the first servo motor 10 drives the beading roller 3 to rotate, so that the glass microspheres in the bead box 1 can fall into the multiple bead grooves 4 through the beading roller 3. Furthermore, the rotating beading roller 3 can transfer the glass microspheres in the multiple bead grooves 4 to the lower outlet of the semi-circular box 5, so that the glass microspheres can adhere more evenly to the surface of a thin film.

[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 7 , Figure 8 As shown, the lower end of the semi-circular box 5 is fixedly connected to the feeding box 6, and the lower end of the feeding box 6 is fixedly connected to the trapezoidal box 7. The inclined surface of the trapezoidal box 7 is located below the outlet of the feeding box 6, allowing the glass microspheres falling from the feeding box 6 to fall onto the inclined surface of the trapezoidal box 7. The inclined surface guides the glass microspheres to the bottom. The inclined surface of the trapezoidal box 7 has a feeding port 9. A feeding gate 8 is rotatably installed on the inner side of the feeding port 9. The upper end of the feeding gate 8 rotates with the upper end of the feeding port 9, that is, the feeding gate 8 can be opened and closed around the upper end of the feeding port 9. A reset mechanism 1 is provided on one side of the feeding gate 8. 2. The reset mechanism 12 includes a fixed plate 1201 fixedly installed on the upper side of the trapezoidal box 7. Several reset springs 1202 are fixedly installed on one side of the fixed plate 1201. One end of the several reset springs 1202 is fixedly installed with a triangular block 1203 fixedly connected to the outside of the feeding gate 8. In use, when the feeding gate 8 is squeezed open, the feeding gate 8 squeezes the reset spring 1202. When the feeding gate 8 is no longer squeezed, the elastic force of the reset spring 1202 can drive the feeding gate 8 to close automatically, preventing the glass microbeads that fall into the inside of the feeding gate 8 from falling out next time.

[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 As shown, a pushing mechanism 11 is provided on the inner side of the trapezoidal box 7. The pushing mechanism 11 includes a feeding roller 1102 rotatably disposed on the inner side of the trapezoidal box 7. Several pushing strips 1103 are fixedly disposed on the edge of the feeding roller 1102 to push the feeding gate 8 open. A second servo motor 1101 is fixedly disposed on one side of the trapezoidal box 7 to drive the feeding roller 1102 to rotate. In use, the second servo motor 1101 drives the feeding roller 1102 to rotate, which can drive the pushing strips 1103 on the edge of the feeding roller 1102 to squeeze the feeding gate 8, so that the evenly distributed glass microspheres fall from the feeding port onto the film, thereby improving the uniformity of the reflective fabric.

[0027] It should be noted that, in use, the beading mechanism for this bright silver reflective fabric first pours glass microspheres into the bead box 1 through the upper opening. Then, the first servo motor 10 drives the beading roller 3 to rotate, allowing the glass microspheres in the bead box 1 to fall into multiple bead grooves 4. The rotating beading roller 3 then transfers the glass microspheres from the multiple bead grooves 4 to the lower outlet of the semi-circular box 5, where they fall into the inner side of the feeding box 6. From there, they fall onto the inclined surface of the trapezoidal box 7. The glass microspheres can be guided to the bottom of the feeding gate 8. Then, the second servo motor 1101 drives the feeding roller 1102 to rotate, which in turn drives the pusher bar 1103 on the edge of the feeding roller 1102 to squeeze the feeding gate 8, so that the evenly distributed glass microspheres fall out of the feeding port. When the feeding gate 8 is squeezed open, the feeding gate 8 squeezes the return spring 1202. When the pusher bar 1103 disengages from the feeding gate 8, the elastic force of the return spring 1202 can drive the feeding gate 8 to close automatically, preventing the glass microspheres that fall into the inside of the feeding gate 8 from falling out next time.

[0028] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A beading mechanism for bright silver reflective fabric, comprising a bead box (1), characterized in that, The bottom of the bead box (1) is fixedly connected to a triangular box (2), the bottom of the triangular box (2) is fixedly connected to a semi-circular box (5), the lower end of the semi-circular box (5) is fixedly connected to a feeding box (6), a bead-planting roller (3) is rotatably arranged on the inner side of the semi-circular box (5), a plurality of bead grooves (4) are opened on the surface of the bead-planting roller (3), and a first servo motor (10) for driving the bead-planting roller (3) to rotate is fixedly arranged on one side of the semi-circular box (5).

2. The beading mechanism for a bright silver reflective fabric according to claim 1, characterized in that: The lower end of the feeding box (6) is fixedly connected to a trapezoidal box (7), and the inclined surface of the trapezoidal box (7) is located below the outlet of the feeding box (6).

3. The beading mechanism for a bright silver reflective fabric according to claim 2, characterized in that: The trapezoidal box (7) has a discharge port (9) on its inclined surface. A discharge gate (8) is rotatably provided on the inner side of the discharge port (9). A reset mechanism (12) is provided on one side of the discharge gate (8). A pusher mechanism (11) is provided on the inner side of the trapezoidal box (7).

4. The beading mechanism for a bright silver reflective fabric according to claim 3, characterized in that: The reset mechanism (12) includes a fixed plate (1201) fixedly installed on the upper side of the trapezoidal box (7). A plurality of reset springs (1202) are fixedly installed on one side of the fixed plate (1201). A triangular block (1203) fixedly connected to the outside of the feed gate (8) is fixedly installed at one end of the plurality of reset springs (1202).

5. The beading mechanism for a bright silver reflective fabric according to claim 4, characterized in that: The feeding mechanism (11) includes a feeding roller (1102) rotatably disposed inside the trapezoidal box (7). The edge of the feeding roller (1102) is fixedly provided with a plurality of feeding strips (1103) for pushing the feeding gate (8) to open. A second servo motor (1101) for driving the feeding roller (1102) to rotate is fixedly disposed on one side of the trapezoidal box (7).

6. The beading mechanism for a bright silver reflective fabric according to any one of claims 1-5, characterized in that: An observation window (13) is provided on one side of the bead box (1), and support frames (14) are provided on both the front and rear sides of the bead box (1).

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