Gas source processor convenient to install

By introducing a fixed base, guide column, and magnetic fixing ring structure into the gas source processor, the problems of inconvenient installation and non-adjustability of the gas source processor are solved, realizing convenient installation and flexible adjustment, and improving installation efficiency and device stability.

CN223839886UActive Publication Date: 2026-01-27FENGHUA XINCHAO AUTOMATIZATION COMPONENT
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Patent Information

Application Number
CN202520764952.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2026-01-27
Estimated Expiration
2035-04-22

AI Technical Summary

Technical Problem

Existing gas source processors are difficult to fix during installation and cannot be adjusted after fixing, leading to the problem of reinstallation.

Method used

It adopts a structure of fixed base, guide column, connecting block and fixed ring with magnet. The connecting tube is initially fixed by magnetic force, and the position and height can be flexibly adjusted by sliding and threaded connection. Further adjustment is made by combining knob and screw.

Benefits of technology

This enables convenient installation and flexible adjustment of the gas source processor, improving installation convenience and stability, and reducing the risk of component damage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223839886U_ABST
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Abstract

The utility model relates to a gas processor, in particular to a gas source processor convenient to install. The air source processor convenient to install is provided. Comprising an air filter, a pressure reducing valve, an atomized lubricator, a fixing base, a connecting pipe, a flange plate, a guide column, a first fixing ring, a second fixing ring, a connecting block, a first magnet, a bolt, a magnet ring and the like. The air filter is connected with the pressure reducing valve through the connecting mechanism, the pressure reducing valve is connected with the atomized lubricator through the connecting mechanism, the connecting mechanism comprises a fixing seat, a connecting pipe, a flange plate, a first fixing ring, a second fixing ring and a connecting block, and a guide column is arranged on the fixing seat. Through the arrangement of the fixing seat, the guide column, the connecting block, the first fixing ring with the first magnet and the second fixing ring with the second magnet, the connecting pipe can be preliminarily fixed through magnetic force only by fixing the fixing seat at positions such as a wall body during installation, and convenience and rapidness are achieved.
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Description

Technical Field

[0001] This utility model relates to a gas processor, and more particularly to a gas source processor that is easy to install. Background Technology

[0002] In industrial production, pneumatic systems are widely used due to their advantages such as high efficiency, cleanliness, and safety. As a key component of the pneumatic system, the air source processor is responsible for filtering, reducing pressure, and lubricating compressed air. Its performance and ease of installation directly affect the stable operation and production efficiency of the entire pneumatic system.

[0003] Chinese patent document CN214092498U discloses an air source processor, relating to the field of pneumatic control device technology. It includes a connector with an internal cavity containing two symmetrically distributed channels communicating with the cavity. Two symmetrically distributed flanges are fixedly connected to the outside of the connector, each with a sealing ring. This invention utilizes a retractable structure within the cavity, controlled by a drive device on the connector. A plug at the tail end of the retractable structure allows for fine-tuning of airflow by engaging with the channels, thus ensuring a relatively stable air pressure within the connector, preventing connector bursting, and extending its service life.

[0004] The aforementioned literature uses connectors for installing the gas source processor, which has a good fixing effect. However, in actual installation, it needs to be accurately fixed to the designated position. Once fixed, it cannot be adjusted, which leads to the problem of reinstallation. Utility Model Content

[0005] To overcome the drawbacks of inconvenient installation and lack of adjustability after fixing, this utility model provides a gas source processor that is easy to install.

[0006] The technical implementation scheme of this utility model is as follows: A conveniently installed air source processor includes an air filter, a pressure reducing valve, an oil mist lubricator, a fixed base, a connecting pipe, a flange, a guide post, a first fixing ring, a second fixing ring, a connecting block, a first magnet, a second magnet, bolts, and magnetic rings. The air filter is connected to the pressure reducing valve through a connecting mechanism, and the pressure reducing valve is connected to the oil mist lubricator through a connecting mechanism. The connecting mechanism includes a fixed base, a connecting pipe, a flange, a first fixing ring, a second fixing ring, and a connecting block. A guide post is provided on the fixed base, a connecting block is provided on the guide post, a second fixing ring is provided on the connecting block, a second magnet is provided on the second fixing ring, and a first magnet is provided on the first fixing ring. The first fixing ring and the second fixing ring are connected by contact through the magnetic force of the first and second magnets. A connecting pipe is slidably provided between the first and second fixing rings. Both the first and second fixing rings are provided with threaded holes, and bolts are threadedly connected to the threaded holes. Flanges are provided at both ends of the connecting pipe, and magnetic rings are provided on the flanges.

[0007] Optionally, it also includes a knob, a screw, and a T-block. A T-block is provided on one side of the connecting block, and a T-slot is provided on the guide post. The T-block and the T-slot are slidably connected. A screw is rotatably provided inside the guide post. The screw is threadedly connected to the T-block, and a knob is provided at one end of the screw.

[0008] Optionally, it also includes a rubber gasket, which is provided on the flange.

[0009] Optionally, it also includes a plug, a guide rod, a limiting tube, and a support column. The connecting tube is provided with an air inlet and an air outlet at both ends. The connecting tube is provided with a support column inside. The support column is provided with a limiting tube. The limiting tube is slidably connected to the guide rod. A plug is provided at one end of the guide rod. The plug is slidably connected to the air inlet of the connecting tube.

[0010] Optionally, it also includes a support rod, with the support rod provided on the block and a sliding groove provided inside the connecting pipe, the support rod being slidably connected to the sliding groove.

[0011] Optionally, it also includes a fixing block, a spring, and a slider. The fixing block is provided inside the limiting tube, and a spring is provided at one end of the fixing block. The guide rod is fixedly connected to the slider, and the slider is slidably connected to the limiting tube.

[0012] This invention has the following advantages: By setting a fixing base, guide column, connecting block, and a first fixing ring and a second fixing ring with a first magnet and a second magnet, the connecting pipe can be initially fixed by magnetic force during installation simply by fixing the fixing base to a wall or other location, which is convenient and quick. Furthermore, after fixing, the connecting pipe can be slid under the constraint of the first and second fixing rings to adjust its horizontal position according to actual needs; rotating the knob can drive the screw to rotate, allowing the connecting pipe to be adjusted vertically to meet different installation position requirements, greatly improving the flexibility and convenience of installation. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a schematic diagram of the fixing base and connecting pipe structure of this utility model.

[0015] Figure 3 This is a schematic diagram of the guide post and connecting block structure of this utility model.

[0016] Figure 4 This is a schematic diagram of the screw and T-block of this utility model.

[0017] Figure 5 This is a cross-sectional view of the internal structure of the connecting pipe of this utility model.

[0018] Figure 6 This is a cross-sectional view of the internal structure of the limiting tube of this utility model.

[0019] In the attached diagram: 1: Air filter, 2: Pressure reducing valve, 3: Oil mist lubricator, 4: Connecting pipe, 5: Fixing seat, 6: Flange, 7: First fixing ring, 8: Guide post, 9: Bolt, 10: Second fixing ring, 11: First magnet, 12: Second magnet, 13: Knob, 14: Connecting block, 15: Screw, 16: T-block, 17: Magnetic ring, 18: Rubber pad, 19: Block, 20: Support rod, 21: Guide rod, 22: Limiting tube, 23: Support post, 24: Air inlet, 25: Air outlet, 26: Slider, 27: Spring, 28: Fixing block. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.

[0021] A conveniently installed gas source processor, such as Figures 1-6 As shown, the device includes an air filter 1, a pressure reducing valve 2, an oil mist lubricator 3, a mounting base 5, a connecting pipe 4, a flange 6, a guide post 8, a first fixing ring 7, a second fixing ring 10, a connecting block 14, a first magnet 11, a second magnet 12, a bolt 9, and a magnet ring 17. The air filter 1 is connected to the pressure reducing valve 2 via a connecting mechanism, and the pressure reducing valve 2 is connected to the oil mist lubricator 3 via a connecting mechanism. The connecting mechanism includes the mounting base 5, the connecting pipe 4, the flange 6, the first fixing ring 7, the second fixing ring 10, and the connecting block 14. The guide post 8 is located in the middle of the mounting base 5, and the connecting block 14 is mounted on the guide post 8. The connecting block 14 is provided with a second fixing ring 10. Two second magnets 12 are provided at the connection points of the second fixing ring 10. Two first magnets 11 are provided at the connection points of the first fixing ring 7. The first fixing ring 7 and the second fixing ring 10 are connected by contact through the magnetic force of the first magnets 11 and the second magnets 12. The connecting pipe 4 is slidably provided between the first fixing ring 7 and the second fixing ring 10. Both the first fixing ring 7 and the second fixing ring 10 are provided with threaded holes. The bolts 9 are threadedly connected to the threaded holes. The connecting pipe 4 is provided with flanges 6 at both ends. The flanges 6 are provided with magnet rings 17.

[0022] When installing this device at the usage location, first install the fixing base 5 onto the wall by drilling screws into the through holes of the fixing base 5 to fix it to the wall. Then, insert the connecting pipe 4 into the second fixing ring 10. Next, align the first magnet 11 on the first fixing ring 7 with the second magnet 12 on the second fixing ring 10. The connecting pipe 4 is initially fixed by the magnetic force of the first magnet 11 and the second magnet 12. Then, connect and fix the flange 6 on the air filter 1 to the flange 6 on the connecting pipe 4. The magnetic ring 17 on the flange 6 of the connecting pipe 4 will attract the flange on the air filter 1. Flange 6 is used to initially connect the air filter 1 and the connecting pipe 4, preventing damage to the device from parts falling off during manual operation when fixing the flange 6. Following the installation sequence of connecting the air filter 1 to the connecting pipe 4, connecting the connecting pipe 4 to the pressure reducing valve 2, connecting the pressure reducing valve 2 to the connecting pipe 4, and finally connecting the connecting pipe 4 to the oil mist lubricator 3, after fixing the three-piece air source processor assembly, the connecting pipe 4 can be slid as needed. Under the constraint of the first fixing ring 7 and the second fixing ring 10, it can be moved horizontally to a suitable position. Then, the first fixing ring 7 and the second fixing ring 10 are fixed with bolts 9 to complete the device installation.

[0023] like Figure 3 and Figure 4 As shown, the device also includes a knob 13, a screw 15, and a T-block 16. Two T-blocks 16 are disposed on the back side of the connecting block 14. A T-slot is provided on the guide post 8, and the T-blocks 16 are slidably connected to the T-slots. The screw 15 is rotatably disposed inside the guide post 8 and is threadedly connected to the T-blocks 16. The knob 13 is disposed on the top of the screw 15. When the device height needs to be adjusted, the knob 13 is rotated, causing the screw 15 to rotate. The screw 15 then moves the T-blocks 16, which move up and down under the constraint of the T-slots. The T-blocks 16 move the connecting block 14 up and down, thereby moving the connecting pipe 4 up and down, thus adjusting the height of the connecting pipe 4 to meet the needs of different height positions.

[0024] like Figure 5 As shown, it also includes a rubber gasket 18, which is disposed on the flange 6 and located inside the magnet ring 17. The rubber gasket 18 disposed on the flange 6 can effectively reduce gas leakage when the gas source processor processes gas, ensuring the airtightness of the device.

[0025] like Figure 5 As shown, the system also includes a plug 19, a guide rod 21, a limiting tube 22, and a support column 23. The support column 23 is located in the center of the interior of the connecting pipe 4, and the limiting tube 22 is located at the top of the support column 23. The guide rod 21 is slidably connected to the limiting tube 22, and the plug 19 is located at the left end of the guide rod 21. The plug 19 is slidably connected to the air inlet 24 of the connecting pipe 4. The treated gas will push the plug 19 through the air inlet 24, which in turn pushes the guide rod 21. The guide rod 21 slides under the constraint of the limiting tube 22, causing the plug 19 to move away from the air inlet 24, allowing the gas to flow from the air inlet 24 to the air outlet 25.

[0026] like Figure 5 As shown, it also includes a support rod 20, which is provided at the bottom of the block 19. A sliding groove is provided inside the connecting pipe 4, and the support rod 20 is slidably connected to the sliding groove. When the block 19 moves, under the constraint of the support rod 20, the block 19 will slide along the sliding groove in the connecting pipe 4, ensuring the stability of the device operation.

[0027] like Figure 6As shown, the device also includes a fixing block 28, a spring 27, and a slider 26. The fixing block 28 is located in the center of the limiting tube 22, and the spring 27 is located at the left end of the fixing block 28. The guide rod 21 is fixedly connected to the slider 26, and the slider 26 is slidably connected to the limiting tube 22. When gas pushes the blocking block 19 to move, the guide rod 21 moves into the limiting tube 22, causing the slider 26 to move. The slider 26 pushes the spring 27 to compress. When there is no gas supply, the spring 27 is no longer pushed by the slider 26, and the spring 27 pushes the slider 26 to move. The slider 26 pushes the guide rod 21 to move, and the guide rod 21 pushes the blocking block 19 to block the air inlet 24, maintaining the device's airtightness.

[0028] It should be understood that this embodiment is for illustrative purposes only and is not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the invention, and these equivalent forms also fall within the scope defined by the appended claims.

Claims

1. A conveniently installed air source processor, comprising an air filter (1), a pressure reducing valve (2), an oil mist lubricator (3), a mounting base (5), a connecting pipe (4), and a flange (6), characterized in that, It also includes a guide post (8), a first fixing ring (7), a second fixing ring (10), a connecting block (14), a first magnet (11), a second magnet (12), a bolt (9), and a magnet ring (17). The air filter (1) is connected to the pressure reducing valve (2) through a connecting mechanism. The pressure reducing valve (2) is connected to the oil mist lubricator (3) through a connecting mechanism. The connecting mechanism includes a fixed seat (5), a connecting pipe (4), a flange (6), a first fixing ring (7), a second fixing ring (10), and a connecting block (14). The fixed seat (5) is provided with a guide post (8), and the guide post (8) is provided with a connecting block (14). A second fixing ring (10) is provided on the first fixing ring (7), and a second magnet (12) is provided on the second fixing ring (10). The first fixing ring (7) and the second fixing ring (10) are connected by the magnetic force of the first magnet (11) and the second magnet (12). A connecting pipe (4) is slidably provided between the first fixing ring (7) and the second fixing ring (10). Both the first fixing ring (7) and the second fixing ring (10) are provided with threaded holes. Bolts (9) are threadedly connected to the threaded holes. Flanges (6) are provided at both ends of the connecting pipe (4), and magnet rings (17) are provided on the flanges (6).

2. A conveniently installed gas source processor according to claim 1, characterized in that, It also includes a knob (13), a screw (15) and a T-block (16). A T-block (16) is provided on one side of the connecting block (14). A T-slot is provided on the guide post (8). The T-block (16) is slidably connected to the T-slot. A screw (15) is rotatably provided inside the guide post (8). The screw (15) is threadedly connected to the T-block (16). A knob (13) is provided at one end of the screw (15).

3. A conveniently installed gas source processor according to claim 2, characterized in that, It also includes a rubber gasket (18), which is provided on the flange (6).

4. A conveniently installed gas source processor according to claim 3, characterized in that, It also includes a block (19), a guide rod (21), a limiting tube (22) and a support column (23). The two ends of the connecting pipe (4) are provided with an air inlet (24) and an air outlet (25). The inside of the connecting pipe (4) is provided with a support column (23). The support column (23) is provided with a limiting tube (22). The limiting tube (22) is slidably connected to the guide rod (21). One end of the guide rod (21) is provided with a block (19). The block (19) is slidably connected to the air inlet (24) of the connecting pipe (4).

5. A conveniently installed gas source processor according to claim 4, characterized in that, It also includes a support rod (20), the block (19) is provided with a support rod (20), the connecting pipe (4) is provided with a sliding groove, and the support rod (20) is slidably connected to the sliding groove.

6. A conveniently installed gas source processor according to claim 5, characterized in that, It also includes a fixing block (28), a spring (27) and a slider (26). The fixing block (28) is provided inside the limiting tube (22), and a spring (27) is provided at one end of the fixing block (28). The guide rod (21) is fixedly connected to the slider (26), and the slider (26) is slidably connected to the limiting tube (22).

Citation Information

Patent Citations

  • Air source processor

    CN214092498U