Automatic spraying device for casting mold

By designing an automatic coating device for casting molds, and adopting a moving trolley and a multi-nozzle structure, the problems of low coating efficiency and uneven coating of casting molds have been solved, realizing efficient and automated coating of large molds and avoiding secondary pollution during mold transfer.

CN223847244UActive Publication Date: 2026-01-30GUANGDE JIAHONG MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202423303524.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-30
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing technologies have low efficiency in coating casting molds, especially for large molds where the transfer and coating are uneven, and they are prone to causing secondary pollution inside the mold.

Method used

An automatic coating device for casting molds was designed. It adopts a moving trolley and a multi-nozzle structure. The automatic coating of the mold is achieved through front and rear coating mechanisms and lifting and translation mechanisms. The mold is moved and coated stably by pulleys and motor drive. The material tank is connected to the nozzle through a booster pump to deliver the coating liquid.

Benefits of technology

It improves the coating efficiency of casting molds, especially large molds, avoids secondary pollution during mold transfer, and achieves uniform coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic spraying device for a casting mold, which comprises a moving trolley, the moving trolley comprises a left moving plate and a right moving plate, a plurality of pulleys are respectively arranged on the left moving plate and the right moving plate, one side of the left moving plate is fixedly connected with a left vertical plate, one side of the right moving plate is fixedly connected with a right vertical plate, and the left vertical plate and the right vertical plate are respectively provided with a sliding wheel. The upper end of the left vertical plate and the upper end of the right vertical plate are fixedly connected through a plurality of cross beams, a spraying space used for containing a casting mold is formed between the left vertical plate and the right vertical plate, and a front spraying mechanism and a rear spraying mechanism which are sequentially arranged front and back are installed above the spraying space. According to the automatic spraying device for the casting mold, internal spraying operation can be carried out on the casting mold under the condition that the mold is not moved, the spraying efficiency of the casting mold is improved, and the automatic spraying device is particularly suitable for being used for spraying large casting molds.
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Description

Technical Field

[0001] This utility model belongs to the field of casting mold spraying technology, specifically relating to an automatic casting mold spraying device. Background Technology

[0002] Sand casting is a casting method that produces castings in sand molds. Steel, iron, and most non-ferrous alloy castings can be obtained using sand casting. Because the molding materials used in sand casting are inexpensive and readily available, and the mold making is simple, it is suitable for single-piece production, batch production, and mass production of castings, and has long been a fundamental process in casting production. Sand casting molds generally include wooden molds and iron molds. Large castings generally use iron molds. The mold is filled with casting sand, and the surface of the casting sand is usually sprayed with a binder. To facilitate mold cleaning after casting, a release agent or other treatment liquid is sprayed onto the inner wall of the mold for easy demolding. In current processes, workers typically move the mold and use a handheld spray gun to spray the mold in a designated area. This method is not only inefficient and has low efficiency in using the treatment liquid, but it also easily leads to omissions or uneven spraying. Furthermore, for large iron molds, moving the mold is time-consuming and labor-intensive, and the process can easily cause secondary contamination inside the mold. Utility Model Content

[0003] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an automatic spraying device for casting molds, including a mobile trolley, the mobile trolley including a left moving plate and a right moving plate, several pulleys respectively installed on the left and right moving plates, a left vertical plate fixedly connected to one side of the left moving plate, and a right vertical plate fixedly connected to one side of the right moving plate, the upper ends of the left and right vertical plates are fixedly connected by several crossbeams, and a spraying space for accommodating the casting mold is formed between the left and right vertical plates, and a front spraying mechanism and a rear spraying mechanism arranged sequentially are installed above the spraying space, the front spraying mechanism including a front moving mounting block, and a downward-facing part installed at the lower end of the front moving mounting block. The front nozzle is mounted on the left side of the front movable mounting block, with a left nozzle facing left. The rear spraying mechanism includes a rear movable mounting block, with a rear nozzle facing downward at the lower end of the rear movable mounting block and a right nozzle facing right at the right side of the rear movable mounting block. The front movable mounting block is driven to move left and right by a front translation mechanism and to move up and down by a front lifting mechanism. The rear movable mounting block is driven to move left and right by a rear translation mechanism and to move up and down by a rear lifting mechanism. A left material tank is placed on the left movable plate and is connected to the front nozzle and the left nozzle through a left booster pump. A right material tank is placed on the right movable plate and is connected to the rear nozzle and the right nozzle through a right booster pump.

[0004] As a preferred embodiment of the above technical solution, the front translation mechanism includes a front motor and a front lead screw. The two ends of the front lead screw are rotatably connected to the left vertical plate and the right vertical plate, respectively. The front motor drives the front lead screw to rotate. A front lead screw pair is provided on the front lead screw. The front lead screw pair is fixedly connected to a front slider. The front slider is slidably mounted on a front slide rail, which is mounted on a crossbeam. The front lifting drive mechanism includes a front electric push rod fixedly mounted on the front slider. A front movable mounting block is fixedly connected to the output shaft of the front electric push rod. The structure of the rear translation mechanism is the same as that of the front translation mechanism, and the structure of the rear lifting drive mechanism is the same as that of the front lifting drive mechanism.

[0005] As a preferred embodiment of the above technical solution, fences are installed on the left and right movable plates respectively.

[0006] As a preferred embodiment of the above technical solution, the pulley is a pulley equipped with a brake.

[0007] As a preferred embodiment of the above technical solution, batteries are installed on the left and right movable plates respectively, and the front motor and the front electric push rod are powered by the batteries respectively.

[0008] The beneficial effects of this utility model are: the automatic spraying device for casting molds can perform internal spraying operations on casting molds without moving the molds, thereby improving the spraying efficiency of casting molds, and is especially suitable for spraying large casting molds. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of this utility model. Detailed Implementation

[0010] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0011] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0012] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0013] like Figure 1 As shown, the automatic spraying device for casting molds includes a moving trolley, which includes a left moving plate 1 and a right moving plate 2. Several pulleys 3 are respectively installed on the left moving plate 1 and the right moving plate 2. A left vertical plate 4 is fixedly connected to one side of the left moving plate 1, and a right vertical plate 5 is fixedly connected to one side of the right moving plate 2. The upper ends of the left vertical plate 4 and the right vertical plate 5 are fixedly connected by several crossbeams 6. A spraying space 7 for accommodating the casting mold is formed between the left vertical plate 4 and the right vertical plate 5. A front spraying mechanism and a rear spraying mechanism are installed above the spraying space 7, arranged sequentially. The front spraying mechanism includes a front moving mounting block 8, with a downward-facing front nozzle 9 installed at the lower end of the front moving mounting block 8, and a left-facing nozzle 9 installed on the left side of the front moving mounting block 8. The left nozzle 10 is positioned, and the rear spraying mechanism includes a rear movable mounting block 11. A downward-facing rear nozzle 12 is mounted on the lower end of the rear movable mounting block 11, and a right nozzle 13 facing right is mounted on the right side of the rear movable mounting block 11. The front movable mounting block 8 is driven to move left and right by a front translation mechanism and to move up and down by a front lifting mechanism. The rear movable mounting block 11 is driven to move left and right by a rear translation mechanism and to move up and down by a rear lifting mechanism. A left material tank 14 is placed on the left movable plate 1, and the left material tank 14 is connected to the front nozzle 9 and the left nozzle 10 through a left booster pump 15. A right material tank 16 is placed on the right movable plate 2, and the right material tank 16 is connected to the rear nozzle 12 and the right nozzle 13 through a right booster pump 17. The automatic spraying device is moved above the mold, and the mold is located within the spraying space 7. The front moving mounting block 8 is controlled to move up and down and left and right, and the rear moving mounting block 11 is controlled to move up and down and left and right, so as to adjust the position of the automatic spraying device and spray the bottom and side walls of the mold.

[0014] Furthermore, the front translation mechanism includes a front motor 20 and a front lead screw 21. The two ends of the front lead screw 21 are rotatably connected to the left vertical plate 4 and the right vertical plate 5, respectively. The front motor 20 drives the front lead screw 21 to rotate. A front lead screw pair is provided on the front lead screw 21. The front lead screw pair is fixedly connected to the front slider 22. The front slider 22 is slidably mounted on the front slide rail 23. The front slide rail 23 is mounted on the crossbeam 6. The front lifting drive mechanism includes a front electric push rod 24 fixedly mounted on the front slider 22. The front movable mounting block 8 is fixedly connected to the output shaft of the front electric push rod 24. The structure of the rear translation mechanism is the same as that of the front translation mechanism, and the structure of the rear lifting drive mechanism is the same as that of the front lifting drive mechanism.

[0015] Furthermore, guardrails are installed on the left moving plate 1 and the right moving plate 2 respectively. The guardrails improve the stability of the left material bucket 14 and the right material bucket 16 during movement.

[0016] Furthermore, the pulley 3 is a pulley 3 equipped with a brake.

[0017] Furthermore, batteries are installed on the left moving plate 1 and the right moving plate 2 respectively, and the front motor 20 and the front electric push rod 24 are powered by the batteries. The automatic spraying device can move back and forth in the workshop, eliminating the hassle of laying cables.

[0018] It is worth mentioning that the technical features of the motor, cylinder, booster pump and other components involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial arrangement of these technical features can be adopted by conventional choices in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated in detail.

[0019] The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and variations based on the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experimentation on the basis of the prior art should be within the scope of protection defined by the claims.

Claims

1. An automatic casting mold spraying device, characterized by, The mobile trolley comprises a left moving plate and a right moving plate, a plurality of pulleys are installed on the left moving plate and the right moving plate respectively, a left vertical plate is fixedly connected to one side of the left moving plate, a right vertical plate is fixedly connected to one side of the right moving plate, a plurality of cross beams are fixedly connected between the upper ends of the left vertical plate and the right vertical plate, a spraying space for accommodating a casting mold is formed between the left vertical plate and the right vertical plate, a front spraying mechanism and a rear spraying mechanism are installed above the spraying space in sequence from front to back, the front spraying mechanism comprises a front moving mounting block, a front nozzle is installed downward at the lower end of the front moving mounting block, a left nozzle is installed leftward at the left side of the front moving mounting block, the rear spraying mechanism comprises a rear moving mounting block, a rear nozzle is installed downward at the lower end of the rear moving mounting block, a right nozzle is installed rightward at the right side of the rear moving mounting block, the front moving mounting block is driven to move left and right by a front translation mechanism, the front moving mounting block is driven to move up and down by a front lifting drive mechanism, the rear moving mounting block is driven to move left and right by a rear translation mechanism, and the rear moving mounting block is driven to move up and down by a rear lifting drive mechanism, a left material barrel is placed on the left moving plate, the left material barrel is connected with the front nozzle and the left nozzle through a left booster pump, and a right material barrel is placed on the right moving plate, the right material barrel is connected with the rear nozzle and the right nozzle through a right booster pump.

2. The foundry mold automatic spraying apparatus as recited in claim 1, wherein, The front translation mechanism comprises a front motor and a front lead screw, the two ends of the front lead screw are rotatably connected to the left vertical plate and the right vertical plate respectively, the front motor drives the front lead screw to rotate, a front lead screw pair is arranged on the front lead screw, the front lead screw pair is fixedly connected with a front sliding block, the front sliding block is slidably installed on a front sliding rail, and the front sliding rail is installed on the cross beam; the front lifting drive mechanism comprises a front electric push rod fixedly installed on the front sliding block, and the front moving mounting block is fixedly connected with the output shaft of the front electric push rod, the rear translation mechanism has the same structure as the front translation mechanism, and the rear lifting drive mechanism has the same structure as the front lifting drive mechanism.

3. The foundry mold automatic spraying apparatus as recited in claim 1, wherein, Fences are installed on the left moving plate and the right moving plate respectively.

4. The foundry mold automatic spraying apparatus as recited in claim 1, wherein, The pulleys are pulleys with brakes.

5. The apparatus of claim 2 wherein, Batteries are installed on the left moving plate and the right moving plate respectively, and the front motor and the front electric push rod are powered by the batteries respectively.