Foldable ton bag support

Abstract

A dust collection barrel of the foldable ton bag support is located on the second floor or above of a plant, and the dust collection barrel is communicated with a dust falling pipe of the ton bag support through a temporary storage barrel and a multi-section connecting pipe. The bottom of the dust collection barrel is stably supported by the dust collection barrel bearing support and can be flexibly adjusted according to a plant structure. A butterfly valve delay switch of the buffer barrel intelligently controls dust discharge, the vacuum of the dust collection barrel is maintained, and stable operation of the system is ensured. A ton bag hanging buckle frame on the periphery of the dust falling pipe is hinged to the mounting base through a wear-resistant pin shaft, the inner wall of a hook groove is in a raised grain anti-skid shape, the edge of the hook groove is chamfered, and a stable triangular structure is formed by matching with a supporting rod. And the connecting pipes are connected through bolts of the end connecting end discs and are sealed by sealing rubber pads. The support can be folded, the occupied space can be greatly reduced, and transportation and storage are convenient. The dust collection device effectively solves the dust collection problem of the multi-layer factory building, improves the collection efficiency, guarantees stable operation of equipment, enhances the suspension stability of ton bags, prevents dust leakage, and provides reliable support for optimization of an industrial production environment.

Description

TECHNICAL FIELD

[0001] The utility model relates to dust collector equipment technical field, specifically speaking, especially, it is a kind of foldable ton bag support. BACKGROUND

[0002] In modern industrial production, especially in manufacturing, processing and other fields, a large amount of dust will be generated in the workshop environment. These dust not only harms the health of the operators, causing respiratory diseases, eye discomfort and other health problems, but also seriously affects the performance and service life of precision production equipment, causing equipment precision to decline, failure rate to rise, maintenance cost to increase dramatically, and greatly reducing production efficiency and product quality. For example, in the electronic chip manufacturing workshop, tiny dust particles may cause chip short circuit or other performance defects; dust in the mechanical processing workshop easily erodes equipment transmission components and electrical control systems, accelerating wear and tear and causing failure.

[0003] Currently, most enterprises use dust collection devices that have many drawbacks when applied in multi-story factory environments. Traditional fixed dust collection equipment occupies a large amount of valuable workshop space, hindering material flow and personnel traffic, posing problems for production layout optimization and increasing enterprise site operating costs. Moreover, when collecting dust from high-level workshops, due to the lack of effective transmission and receiving mechanisms, dust is easily scattered and secondary dusting occurs, resulting in low cleaning efficiency and increased environmental pollution. Some enterprises have tried to use simple bag-hanging collection devices, but such devices have fragile structures and poor ton bag hanging stability, cannot withstand heavy weight and frequent shaking impact, often causing ton bags to fall off and break, resulting in dust leakage, not only causing material waste and increasing cleaning costs, but also causing serious safety hazards such as slipping and increased risk of dust explosion. In addition, some equipment connection components have poor sealing, causing dust to escape and pollute the surrounding environment and damage the equipment; the valve control is simple and cannot accurately regulate dust flow and pressure in the dust collection barrel, which requires downtime when discharging dust, affecting dust collection efficiency and overall equipment performance. These problems are more pronounced in complex multi-story factory environments, severely restricting the enterprise's clean production and sustainable development process, and urgent innovation solutions are needed to optimize the dust collection and transportation process, improve equipment reliability and applicability, and achieve efficient, safe and environmentally friendly workshop environment management goals. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in the prior art and provides a foldable ton bag support, which comprises a dust collection barrel, a buffer barrel is communicatively arranged at the bottom of the dust collection barrel, a plurality of connecting pipes for facilitating dust falling are communicatively arranged at the bottom of the buffer barrel, a ton bag support is connected to the bottom of the connecting pipe, and the ton bag support comprises a dust falling pipe, and the dust falling pipe is in communication with the connecting pipe.

[0005] Preferably, a plurality of ton bag hanging bracket mounting seats are fixedly installed on the outer circumferential side of the dust fall pipe, a ton bag hanging bracket is hingedly connected to the mounting seat through a wear-resistant high-toughness pin shaft, and a hanging hook groove for conveniently hanging a ton bag bag rope is provided on the end of the ton bag hanging bracket away from the dust fall pipe.

[0006] Preferably, the inner wall of the hanging hook groove is a wave pattern anti-skid surface with a rounded edge.

[0007] Preferably, a support rod top groove is further arranged on the side of the ton bag hanging bracket close to the dust fall pipe, and the support rod top groove is inwardly inclined to facilitate abutting against the support rod.

[0008] Preferably, a support rod mounting seat is correspondingly arranged at the lower part of the hanging bracket mounting seat, a support rod is hingedly connected to the support rod mounting seat, a 7-type abutting plate is arranged at the end of the support rod, and the abutting plate is matched with the support rod top groove.

[0009] Preferably, the support rod is correspondingly clamped with the support rod top groove.

[0010] Preferably, the dust collecting barrel is installed on the second floor or higher floor of the factory building, and the bottom of the dust collecting barrel is fixed on a dust collecting barrel bearing support.

[0011] Preferably, butterfly valve delay switches are respectively arranged at the top and bottom of the buffer barrel to ensure that the dust collecting barrel maintains a vacuum state.

[0012] Preferably, a connecting end disc is arranged at the end of the connecting pipe, a plurality of bolt mounting through holes are arranged on the connecting end disc, and the connecting pipe and the connecting pipe are bolt-connected through the connecting end disc.

[0013] Preferably, sealing rubber pads are further arranged between the connecting end discs.

[0014] Compared with the prior art, the beneficial effects of the utility model are that the communication structure of the dust barrel, the buffer barrel and the ton bag support located on the second floor or the higher floor ensures smooth collection and transmission of dust, captures dust from the source, buffers the dust through the buffer barrel, guides the dust to the ton bag on the bottom floor through the dust fall pipe, avoids blockage and accumulation, improves the cleanliness of the production environment, guarantees efficient operation of the equipment, and also facilitates transportation of the ton bag out of the factory workshop.

[0015] The unique design of the ton bag hanging bracket enhances the stability of ton bag suspension, the wave pattern anti-skid surface and the rounded edge prevent the rope from falling off and wearing out, the support rod and the top groove cooperatively build a stable support structure, the weight can be accurately adjusted according to the actual working condition, the deformation of the hanging bracket is avoided, the safety of the fully loaded ton bag is ensured, and material loss and safety accidents caused by hanging bracket failure are eliminated.

[0016] The butterfly valve delay switch arranged at the inlet and outlet of the buffer barrel intelligently controls the dust collecting barrel pressure and the buffer barrel state, maintains the vacuum of the dust collecting barrel, ensures un-stopping discharging of the dust collecting barrel, and improves the use efficiency of the dust collector. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A whole structure schematic diagram of the foldable ton bag support is provided in the utility model;

[0018] Figure 2 A support part perspective structure schematic diagram of the foldable ton bag support is provided in the utility model. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0020] Referring to the drawings, the utility model provides a foldable ton bag support, including dust collecting barrel 1, dust collecting barrel 1 bottom intercommunication is provided with buffer barrel 2, buffer barrel 2 bottom intercommunication has the dust drop of multiple section connecting pipe 3, and the ton bag support is installed and connected with the connecting pipe bottom, and the ton bag support includes dust fall pipe 4, and dust fall pipe 4 is communicated with connecting pipe 3.

[0021] Further, a plurality of ton bag hook rack mounting seats 46 are fixedly installed on the outer circumferential side of the dust fall pipe 4, a ton bag hook rack 41 is hingedly connected to the hook rack mounting seat 46 through a wear-resistant high-toughness pin shaft, and a hook groove 43 for conveniently hooking a ton bag bag rope is arranged in the ton bag hook rack 41 away from the dust fall pipe 4 and upwardly open.

[0022] Further, the inner wall of the hook groove 43 is a wave pattern anti-skid surface, and the edge is rounded.

[0023] Further, the ton bag hook rack 41 is provided with a support rod top groove 44 on the side close to the dust fall pipe 4, and the support rod top groove 44 is inwardly inclined to facilitate abutting against the support rod 42.

[0024] Further, a support rod mounting seat 41 is arranged at the lower part of the hook rack mounting seat 46 in correspondence, a support rod 42 is hingedly connected to the support rod mounting seat 41, a 7-type abutting plate 47 is arranged at the end of the support rod 42, and the abutting plate 47 is matched with the support rod top groove 45.

[0025] Further, the abutting plate 47 is correspondingly clamped with the support rod top groove 45.

[0026] Further, the dust collecting barrel 1 is installed on the second floor or higher floor of the factory building, and the bottom of the dust collecting barrel 1 is fixed on the dust collecting barrel bearing bracket 12.

[0027] Further, the top and bottom of the buffer barrel 2 are respectively provided with butterfly valve delay switches 21, so as to ensure that the dust collecting barrel maintains a vacuum state.

[0028] Further, the connecting pipe end is provided with a connecting end disc 31, a plurality of bolt mounting through holes are formed in the connecting end disc 31, and the connecting pipe and the connecting pipe are bolted through the connecting end disc.

[0029] Further, sealing rubber pads are arranged between the connecting end discs 31.

[0030] Working principle:

[0031] When the foldable ton bag support works, the dust collecting barrel 1 at a high place of the factory building first captures the dust generated in the production process. The bottom is communicated with the buffer barrel 2, and under the cooperation of the two, the buffer barrel 2 temporarily stores the dust, and the butterfly valve switch is arranged to ensure that the dust collecting barrel always maintains a vacuum state, so as to ensure that the dust collecting host is not stopped under the condition of unloading. The multi-section connecting pipe 3 at the bottom of the buffer barrel 2 uses gravity to guide the dust to orderly slide to the dust falling pipe 4 of the ton bag support, which ensures that the dust transmission path is continuous, stable, avoids blockage, and maintains high efficient collection rhythm.

[0032] The ton bag hook bracket 41 around the dust falling pipe 4 is designed to be hinged, which realizes flexible rotation and stable support balance. The anti-skid surface of the wave pattern of the hook groove 43 and the rounded corner details make the ton bag bag rope tightly embedded and uniformly stressed, prevent falling and wear, ensure that the ton bag is stably hung and receives dust. In work, the weight of the ton bag is transmitted to the support rod 42 through the hook bracket 41, the 7-shaped abutting plate 47 at the end of the support rod 42 is precisely clamped with the support rod top groove 45, a stable triangular structure is constructed according to the principle of mechanics, the weight is effectively dispersed, the structure rigidity is enhanced, the stress generated by the full load or shaking of the ton bag is resisted, the overall stability is maintained, and the safety hidden danger and material loss caused by structural deformation are eliminated.

[0033] The dust collecting barrel 1 is stably fixed at a high position by a dust collecting barrel bearing support 12, the bearing support 12 can be flexibly adjusted according to the factory building structure and installation requirements, the dust collecting barrel 1 is stably fixed horizontally, and the dust collecting barrel 1 is communicated with an external movable dust collecting host, so that dust cleaned by the dust collecting host can be conveniently collected. The butterfly valve delay switch 21 of the buffer barrel 2 controls the opening and closing time. The top switch is timely opened to prevent dust in the dust collecting barrel from being excessively accumulated to hinder collection, and the top switch is closed and the bottom switch is opened to control the dust discharge rate, while maintaining the vacuum of the dust collecting barrel 1, the dust is dropped to the dust falling pipe, external air is prevented from mixing to cause dust raising or affect the negative pressure collection efficiency, the system is stably, efficiently and cleanly operated, and the dust treatment quality and production environment quality are improved.

[0034] The connecting end disc 31 of the connecting pipe 3 is connected by bolts and assisted by a sealing rubber gasket, so that the pipes are tightly and reliably spliced. The bolts bear tensile force and shear force to ensure stable connection, and the sealing rubber gasket fills micro gaps to prevent dust leakage, maintain the air tightness of the transmission channel, prevent pollution diffusion and equipment erosion, lay a solid foundation for long-term stable operation, improve equipment durability and environmental adaptability, and meet the needs of efficient production.

[0035] According to the above embodiment and working principle, it can be known that the structure is suitable for a workshop environment of multiple floors, dust in each floor can be conveniently cleaned, and compared with the prior art, the dust collecting barrel, the buffer barrel and the ton bag support are connected in the second floor or the high floor, dust is smoothly collected and transmitted, dust is captured from the source, the buffer barrel is buffered, the dust falling pipe guides the dust to the ton bag at the bottom floor, accumulation and blockage are avoided, the cleanliness of the production environment is improved, efficient operation of the equipment is ensured, and the ton bag is conveniently transported outside the workshop.

[0036] The ton bag hanging bracket is specially designed to enhance the stability of ton bag hanging, the wave pattern anti-skid surface and the rounded corners prevent the rope from falling off and being worn out, the support rod and the top groove cooperatively build a stable support structure, the support structure can be accurately adjusted according to the actual working condition, the weight is evenly distributed, the hanging bracket is prevented from being deformed, the safety of the ton bag under full load is ensured, and material loss and safety accidents caused by hanging bracket failure are avoided.

[0037] The butterfly valve delay switch arranged at the inlet and outlet of the buffer barrel is intelligently controlled according to the pressure of the dust collecting barrel and the state of the buffer barrel, the vacuum of the dust collecting barrel is maintained, the dust collecting barrel is ensured to unload without stopping, and the use efficiency of the dust collector is improved.

[0038] The above specific embodiments further illustrate the purpose, technical scheme and beneficial effects of the utility model, and it should be understood that the above is only a specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

[0039] Further, in the description of the present application, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0040] Furthermore, in the present application, unless otherwise specifically defined and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

Claims

1. A foldable ton bag support comprising a dust collecting bucket, the bottom of which is communicated with a buffer bucket, characterized in that, The bottom of the buffer barrel is communicated with a plurality of connecting pipes for facilitating dust falling, the bottom of the connecting pipe is connected with a ton bag support, and the ton bag support comprises a dust falling pipe communicated with the connecting pipe.

2. A collapsible ton bag holder according to claim 1, wherein, A plurality of ton bag hanging buckle frame mounting seats are fixedly installed on the outer circumferential side of the dust falling pipe, ton bag hanging buckle frames are hingedly connected to the mounting seats through wear-resistant high-toughness pin shafts, and a hanging hook groove for hanging ton bag bag belt ropes is arranged in the end of the ton bag hanging buckle frame away from the dust falling pipe and upwardly open.

3. A collapsible ton bag support according to claim 2, wherein, The inner wall of the hanging hook groove is a wave pattern anti-skid surface with rounded edges.

4. The collapsible ton bag holder of claim 2, wherein, A support rod top groove is further arranged on the side of the ton bag hanging buckle frame close to the dust falling pipe, and the support rod top groove is inwardly inclined to facilitate abutting against the support rod.

5. The collapsible ton bag holder of claim 2, wherein, A support rod mounting seat is correspondingly arranged at the lower part of the hanging buckle frame mounting seat, a support rod is hingedly connected to the support rod mounting seat, a 7-type abutting plate is arranged at the end of the support rod, and the abutting plate is matched with the support rod top groove.

6. A collapsible ton bag support according to claim 5, wherein, The support rod is correspondingly clamped with the support rod top groove.

7. The collapsible ton bag holder of claim 1, wherein, The dust collecting barrel is installed on the second floor or higher floors of a factory building, the bottom of the dust collecting barrel is fixed on a dust collecting barrel bearing support, and the side of the dust collecting barrel is provided with a dust suction connecting pipe for facilitating communication with a dust suction main machine.

8. The collapsible ton bag holder of claim 1, wherein, Butterfly valve delay switches are respectively installed on the top and bottom of the buffer barrel to ensure that the dust collecting barrel maintains a vacuum state.

9. The collapsible ton bag holder of claim 1, wherein, A connecting end disc is arranged at the end of the connecting pipe, a plurality of bolt mounting through holes are formed in the connecting end disc, and the connecting pipe and the connecting pipe are bolted through the connecting end disc.

10. The collapsible ton bag holder of claim 9, wherein, Sealing rubber pads are further arranged between the connecting end discs.

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