Safety protection device of numerical control lathe
By designing an automated cleaning mechanism, the shortcomings of CNC lathe chip cleaning and collection were solved, achieving efficient chip cleaning and collection and ensuring the accuracy and safety of the equipment.
Patent Information
- Application Number
- CN202520340033.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Traditional CNC lathe safety protection devices are inadequate in terms of chip cleaning and collection, resulting in low cleaning efficiency, increased labor intensity and safety hazards, and also affecting equipment accuracy and lifespan.
A safety protection device for CNC lathes, including a cleaning mechanism, was designed. It utilizes components such as a geared motor, rotating shaft, slider, annular slide bar, brush plate, and scraper to automatically clean and collect splashed cutting debris. The debris is scraped into the collection ditch through a 175° arc motion.
It enables the instant capture and centralized collection of cutting debris, improving cleaning efficiency, reducing manual labor intensity and safety hazards, and ensuring the accuracy and lifespan of the equipment.
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Figure CN223848112U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to numerical control lathe protection technical field, specifically a numerical control lathe safety device. BACKGROUND
[0002] In the field of numerical control lathe processing, safety device is an important component to ensure the safety of operators and maintain the cleanliness of production environment. Although the protective device of traditional numerical control lathe has played a protective role to a certain extent, there are still many deficiencies. In particular, the metal chips and parts produced in the processing process may not only cause damage to the observation window, increase the safety risk of observers, but also scatter to the work area, affect the normal operation of equipment and subsequent processing quality, and bring great inconvenience to the cleaning and maintenance of production environment.
[0003] In view of the above problems, there are improvement schemes in the prior art, such as a numerical control lathe safety device with the application number 202321416230.7. The device effectively solves the problem that the observation window is easily broken by metal chips or bounced parts due to fixed setting, significantly improves the safety and observation convenience of operators. This innovation greatly reduces the safety hazards caused by debris impact and provides a new idea for the safety protection of numerical control lathe.
[0004] However, although the device has made significant progress in safety protection, it still exposes the deficiency in cleaning and collecting the splashing cutting chips in actual operation. The chips produced in the processing process often splash everywhere, which is not only difficult to clean immediately, but also easy to accumulate around the lathe or embed in the gap of the equipment, which will affect the precision and service life of the equipment in the long run, and also increase the labor intensity and safety hazards of cleaning workers. In addition, frequent manual cleaning not only has low efficiency, but also may cause secondary pollution or equipment damage due to improper operation. UTILITY MODEL CONTENTS
[0005] The purpose of the utility model is to make up for the deficiency of prior art, and provide a numerical control lathe safety device.
[0006] To achieve the above object, the utility model provides following technical scheme: A numerical control lathe safety device, including the circular protective housing of four fixed plate fixed installation on the ground, the inside of circular protective housing is provided with cleaning mechanism, the positive of circular protective housing is equipped with entrance and exit, the front surface of circular protective housing is fixedly installed with sliding door, the cleaning mechanism includes fixed installation on the surface of circular protective housing reduction motor, the output of reduction motor is fixedly installed with the pivot, the pivot is rotatably connected with the inside of circular protective housing, the bottom of pivot is fixedly installed with first strip, the upper surface of first strip is fixedly connected with sliding block, the bottom of first strip is fixedly connected with second strip.
[0007] Further, the inside of the sliding block is slidably connected with an annular slide rod, both ends of the annular slide rod are fixedly connected with an annular slide rail shell, and the annular slide rail shell is fixedly connected with the inner top wall of the circular protective housing.
[0008] Further, the bottom of the second strip is fixedly installed with an electric lifting rod, the bottom of the electric lifting rod is fixedly installed with a brush plate, and the bottom of the brush plate is fixedly connected with a group of bristles.
[0009] Further, the bottom of the brush plate is fixedly installed with a scraper, the upper surface of the brush plate is fixedly connected with a stabilizing rod, the stabilizing rod is slidably connected with the inside of the second strip and extends to the outside of the second strip.
[0010] Further, the inside of the sliding door is fixedly installed with a first window, the outer surface of the sliding door is fixedly connected with a handle, the inside of the circular protective housing is fixedly installed with two second windows, and the top of the circular protective housing is fixedly installed with a fresh air mechanism.
[0011] Further, the inside of the ground is provided with a collection trench, the inner wall of the collection trench is in contact with the brush plate, a circular shell rod is fixedly installed on the ground, the top end of the circular shell rod is fixedly connected with a mounting plate, and the upper surface of the mounting plate is fixedly installed with a machine entity.
[0012] Compared with the prior art, the numerical control lathe safety device has the following beneficial effects:
[0013] 1. The cleaning mechanism can automatically move back and forth by 175° arc motion, drive the bristles to sweep the debris on the ground, and scrape it into the collection trench, effectively solving the deficiencies of the traditional numerical control lathe safety device in debris cleaning and collection.
[0014] 2、The utility model discloses a circular protective shell, entrance and exit, sliding door, first window and second window and other components are set up for the operator to provide a safe, closed working environment, the circular protective shell can effectively block the cutting debris splashing to the external working area, prevent the harm to the operator, the design of sliding door is convenient for the operator's access and equipment debugging, the setting of first window and second window is convenient for the operator to observe the equipment internal condition in the processing, ensures the accuracy of operation, in addition, the continuous work of fresh air mechanism provides fresh air for the circular protective shell inside, guarantees the good working environment. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the schematic diagram of the utility model's perspective structure;
[0016] Figure 2 It is the schematic diagram of the utility model's after cutting perspective structure;
[0017] Figure 3 It is the schematic diagram of the utility model Figure 2 's A place enlarged view;
[0018] Figure 4 It is the schematic diagram of the utility model Figure 2 's B place enlarged view;
[0019] Figure 5 It is the schematic diagram of the utility model's sliding block and ring slide rail shell's connection;
[0020] Figure 6 It is the schematic diagram of the utility model's collection ditch and brush plate's connection.
[0021] In the drawing: 1, circular protective shell;2, cleaning mechanism;201, speed reducer motor;202, rotating shaft;203, first strip;204, sliding block;205, ring slide bar;206, ring slide rail shell;207, second strip;208, electric lifting rod;209, brush plate;210, stabilizer bar;211, brush;212, scraper;3, entrance and exit;4, sliding door;5, first window;6, handle;7, second window;8, fresh air mechanism;9, fixed plate;10, ground;11, collection ditch;12, round shell rod;13, mounting plate;14, machine entity. DETAILED DESCRIPTION
[0022] The principles and characteristics of the utility model are described below in combination with the drawings, and the examples are only used to explain the utility model and are not used to limit the scope of the utility model.
[0023] The embodiment provides a safety protection device of a numerical control lathe, which is used for protecting the safety of an operator and maintaining a clean production environment, and can automatically clean and collect cutting debris splashed in a machining process of the numerical control lathe through a cleaning mechanism 2.
[0024] Referring to Figures 1-6 A safety protection device of a numerical control lathe, which comprises a circular protective shell 1 fixedly installed on the ground 10 through four fixing plates 9, a cleaning mechanism 2 arranged in the circular protective shell 1, an entrance 3 arranged on the front of the circular protective shell 1, a sliding door 4 fixedly installed on the front of the circular protective shell 1, the cleaning mechanism 2 comprising a speed reducer motor 201 fixedly installed on the upper surface of the circular protective shell 1, a rotating shaft 202 fixedly installed at the output end of the speed reducer motor 201, the rotating shaft 202 being rotatably connected to the inside of the circular protective shell 1, a first strip plate 203 fixedly installed at the bottom end of the rotating shaft 202, a sliding block 204 fixedly connected to the upper surface of the first strip plate 203, and a second strip plate 207 fixedly connected to the bottom surface of the first strip plate 203.
[0025] The sliding block 204 is slidably connected with an annular sliding rod 205, the annular sliding rod 205 is fixedly connected with annular sliding rail shells 206 at both ends, and the annular sliding rail shells 206 are fixedly connected with the inner top wall of the circular protective shell 1.
[0026] The second strip plate 207 is fixedly installed with an electric lifting rod 208 at the bottom surface, the electric lifting rod 208 is fixedly installed with a brush plate 209 at the bottom end, and the brush plate 209 is fixedly connected with a group of brush hairs 211 at the bottom surface.
[0027] The brush plate 209 is fixedly installed with a scraping plate 212 at the bottom surface, the brush plate 209 is fixedly connected with a stabilizing rod 210 at the upper surface, the stabilizing rod 210 is slidably connected with the inside of the second strip plate 207 and extends to the outside of the second strip plate 207.
[0028] The sliding door 4 is fixedly installed with a first window 5 in the inside, the sliding door 4 is fixedly connected with a handle 6 at the outer surface, the circular protective shell 1 is fixedly installed with two second windows 7 in the inside, and the circular protective shell 1 is fixedly installed with a fresh air mechanism 8 at the top.
[0029] The ground 10 is arranged with a collecting trench 11 in the inside, the inner wall of the collecting trench 11 is in contact with the brush plate 209, the ground 10 is fixedly installed with a circular shell rod 12, the circular shell rod 12 is fixedly connected with a mounting plate 13 at the top end, and the mounting plate 13 is fixedly installed with a machine entity 14 at the upper surface.
[0030] As Figure 5In some practical applications, the cleaning mechanism 2 can automatically move back and forth along an arc of 175°, driving the bristles 211 to sweep the debris on the ground 10 and scrape them into the collection trench 11. At the same time, the slider 204 is in sliding connection with the inner wall of the annular slide rail shell 206.
[0031] Embodiment one
[0032] Referring to Figures 1-6 In a medium-sized machining workshop, multiple CNC lathes are operating simultaneously. The safety protection device of the CNC lathe is installed on one of the CNC lathes. The working environment in the workshop is relatively complex, with a lot of personnel moving around and equipment running. During daily processing, the operator opens the sliding door 4 by the handle 6, enters the circular protective shell 1 through the entrance 3, and performs device debugging and workpiece clamping according to the normal process. During processing, the sliding door 4 is closed, and the circular protective shell 1 effectively blocks metal debris from splashing into the external area, ensuring the safety of other personnel and equipment in the workshop. When the processing is completed, the cleaning mechanism 2 is started, and the reduction motor 201 and the electric lifting rod 208 work cooperatively. The brush plate 209 sweeps the debris on the ground 10 and scrapes them into the collection trench 11 during the circular motion. The entire cleaning process is efficient and convenient, without the need for manual cleaning, greatly improving the cleanliness and work efficiency of the workshop.
[0033] Embodiment two
[0034] Referring to Figures 1-6 Figures 1-6 In a small precision parts processing enterprise, the precision and equipment life of the CNC lathe are required to be high. The protective device is installed on a high-precision CNC lathe. Since the precision of the processed parts is high, the debris produced is small but numerous. In actual operation, the fresh air mechanism 8 continuously provides fresh air to the inside, ensuring the cleanliness of the processing environment and avoiding the influence of small debris on the precision of the equipment. The cleaning mechanism 2 is started after each processing is completed, and the electric lifting rod 208 is controlled to accurately control the height of the brush plate 209, so that the brush plate 209 can accurately clean the small debris on the ground 10, and the scraper 212 can effectively scrape the debris into the collection trench 11. This automatic cleaning method not only reduces the labor intensity of workers, but also reduces the risk of damage to the equipment caused by manual cleaning, ensuring the high-precision processing performance and long service life of the CNC lathe.
[0035] Working principle: Before the CNC lathe starts operating, the operator can pull the sliding door 4 by the handle 6, enter the circular protective shell 1 through the entrance 3, and then perform device debugging, workpiece clamping, and other operations. At this time, the first window 5 and the second window 7 facilitate the operator to observe the internal situation of the equipment. The fresh air mechanism 8 starts to work, continuously providing fresh air to the inside of the circular protective shell 1, ensuring a good working environment.
[0036] Before the numerical control lathe processing, the sliding door 4 can be closed, and if cutting debris splashes during the numerical control lathe processing, the circular protective shell 1 can block the splashing of the debris to the external working area, prevent the injury to the operator, and avoid the scattering of the debris to affect the normal operation of the equipment and the subsequent processing quality.
[0037] After the processing is completed, the cleaning mechanism 2 is started. First, the brush plate 209 is moved out of the collection trench 11 by starting the electric lifting rod 208, and then the output end of the speed reducer motor 201 drives the rotating shaft 202 to rotate, and then drives the first plate 203 fixed at the bottom end of the rotating shaft 202 to move around the axis of the rotating shaft 202. During the movement of the first plate 203, the slider 204 on the upper surface thereof slides along the annular slide rod 205, and the annular slide rod 205 is fixed at both ends of the annular slide rail shell 206, and the annular slide rail shell 206 is fixedly connected with the inner top wall of the circular protective shell 1, which ensures the stability of the movement of the first plate 203.
[0038] When the first plate 203 moves, the second plate 207 fixedly connected to the bottom surface moves together. Then, the electric lifting rod 208 at the bottom surface of the second plate 207 is lowered according to actual needs, so that the brush plate 209 moves downward to the appropriate position, at which time the bristles 211 at the bottom surface of the brush plate 209 are in contact with the ground 10, and the scraper 212 is also in contact with the ground 10. Under the drive of the first plate 203, the brush plate 209 moves in a circular motion, the bristles 211 sweep the cutting debris on the ground 10, and the scraper 212 further sweeps the gathered debris, so that the debris can be gathered and scraped into the collection trench 11. The one end of the stabilizing rod 210 is fixedly connected with the upper surface of the brush plate 209, and the other end slides in the second plate 207 and extends to the outside, which plays a role in stabilizing the movement of the brush plate 209 and ensures the smooth operation of the sweeping and scraping actions.
[0039] With the continuous reciprocating movement of the brush plate 209, the swept and scraped cutting debris is gradually pushed into the collection trench 11, realizing the centralized collection of the cutting debris, which is convenient for subsequent unified cleaning. The whole process does not need frequent manual cleaning, greatly improves the cleaning efficiency, reduces the labor intensity and safety hazards of the cleaning workers, and also reduces the risk of secondary pollution or equipment damage caused by improper manual cleaning operation. The machine entity 14 is fixed on the mounting plate 13, and the mounting plate 13 is supported and fixed on the ground 10 by the circular shell rod 12, so that the bottom surface of the numerical control lathe can also be cleaned and collected.
[0040] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A safety guard for a numerically controlled lathe, comprising a circular guard housing (1) fixedly mounted on the ground (10) by means of four fixing plates (9), characterized in that: The interior of the circular protective shell (1) is provided with a cleaning mechanism (2), the front of the circular protective shell (1) is provided with an entrance (3), the front of the circular protective shell (1) is fixedly installed with a sliding door (4), the cleaning mechanism (2) comprises a reduction motor (201) fixedly installed on the upper surface of the circular protective shell (1), the output end of the reduction motor (201) is fixedly installed with a rotating shaft (202), the rotating shaft (202) is rotatably connected with the interior of the circular protective shell (1), the bottom end of the rotating shaft (202) is fixedly installed with a first strip plate (203), the upper surface of the first strip plate (203) is fixedly connected with a sliding block (204), and the bottom surface of the first strip plate (203) is fixedly connected with a second strip plate (207).
2. A safety guard for a numerically controlled lathe according to claim 1, characterised in that: The interior of the sliding block (204) is slidably connected with an annular sliding rod (205), both ends of the annular sliding rod (205) are fixedly connected with an annular sliding rail shell (206), and the annular sliding rail shell (206) is fixedly connected with the inner top wall of the circular protective shell (1).
3. A safety guard for a CNC lathe as claimed in claim 1, wherein: The bottom surface of the second strip plate (207) is fixedly installed with an electric lifting rod (208), the bottom end of the electric lifting rod (208) is fixedly installed with a brush plate (209), and the bottom surface of the brush plate (209) is fixedly connected with a group of brush hairs (211).
4. A safety guard for a numerically controlled lathe according to claim 3, wherein: The bottom surface of the brush plate (209) is fixedly installed with a scraper (212), the upper surface of the brush plate (209) is fixedly connected with a stabilizing rod (210), the stabilizing rod (210) is slidably connected with the interior of the second strip plate (207) and extends to the exterior of the second strip plate (207).
5. The safety shield for a CNC lathe of claim 1, wherein: The interior of the sliding door (4) is fixedly installed with a first window (5), the outer surface of the sliding door (4) is fixedly connected with a handle (6), the interior of the circular protective shell (1) is fixedly installed with two second windows (7), and the top of the circular protective shell (1) is fixedly installed with a fresh air mechanism (8).
6. A safety guard for a CNC lathe as claimed in claim 1, wherein: The interior of the ground (10) is provided with a collection trench (11), the inner wall of the collection trench (11) is in contact with the brush plate (209), the ground (10) is fixedly installed with a circular shell rod (12), the top end of the circular shell rod (12) is fixedly connected with a mounting plate (13), and the upper surface of the mounting plate (13) is fixedly installed with a machine entity (14).
Citation Information
Patent Citations
Safety protection device of numerical control lathe
CN220178828U