Aluminum profile milling and sawing combined machining center
By setting multiple drilling and milling parts and clamping and rotating composite mechanisms on the aluminum profile milling and sawing composite machining center, the problem of insufficient flexibility and adaptability of existing equipment is solved, realizing efficient and flexible aluminum profile processing to meet the needs of different specifications and sizes.
Patent Information
- Application Number
- CN202520443361.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-14
AI Technical Summary
Existing aluminum profile milling and sawing composite processing equipment is insufficient in terms of flexibility and adaptability to aluminum profiles of different sizes, resulting in low processing efficiency and high costs, and failing to respond quickly to market demands.
A composite machining center for milling and sawing aluminum profiles was designed. Multiple milling and drilling parts are arranged in a circle on the milling and drilling mounting base. The aluminum profiles are rotated and machined at multiple angles through a clamping and rotating composite mechanism. Combined with the sliding connection of the movable base and the gantry frame, it can adapt to aluminum profiles of different lengths and sizes.
It improves processing flexibility and adaptability, reduces equipment change and tool adjustment time, increases production efficiency and product diversity, and lowers processing costs.
Smart Images
Figure CN223848583U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium profile processing equipment field especially relates to a kind of aluminium profile milling saw compound processing center. BACKGROUND
[0002] In modern industrial production, aluminum profile is widely used in architecture, machinery manufacturing, transportation and many other fields due to its light weight, high strength, corrosion resistance and other advantages. In order to meet different use requirements, aluminum profile usually needs to be processed by milling and sawing. However, the existing aluminum profile milling saw compound processing equipment has many problems in practical application.
[0003] On the one hand, the existing equipment cannot meet the demand for multiple specifications of milling cutters for different processing tasks when processing aluminum profile by drilling and milling, and frequent equipment replacement or tedious tool adjustment is required, which increases processing time and cost and reduces production efficiency. On the other hand, the existing aluminum profile milling saw compound processing equipment has limitations in processing aluminum profiles of different sizes, which limits the production capacity of enterprises for different specifications of products and cannot quickly respond to changes in market demand.
[0004] In summary, the existing aluminum profile milling saw compound processing equipment lacks flexibility and adaptability to aluminum profiles of different sizes, which seriously affects the efficiency and quality of aluminum profile processing. Therefore, we propose an aluminum profile milling saw compound processing center to solve the above problems. SUMMARY
[0005] The utility model aims at providing an aluminum profile milling saw compound processing center, which uses the device to work, thereby solving the problems of poor flexibility and inability to adapt to aluminum profiles of different sizes of the existing aluminum profile milling saw compound processing equipment in the background technology.
[0006] To achieve the above purpose, the utility model provides a technical scheme of an aluminum profile milling saw compound processing center, which includes a base, a fixed seat is fixedly connected to the top of the base, a first gantry is fixedly connected to one side of the fixed seat along the X-axis direction, and a movable seat is slidingly connected to the other side, a cutting assembly is arranged in the first gantry, a second gantry is slidingly connected between the fixed seat and the movable seat, a first moving frame is slidingly connected to the surface of the second gantry along the Z-axis direction, a second moving frame is slidingly connected to the surface of the first moving frame along the Y-axis direction, a drilling and milling mounting seat is fixedly connected to the surface of the second moving frame, a plurality of drilling and milling pieces are arranged in a circular manner on the drilling and milling mounting seat, and a clamping and rotating workpiece clamping and rotating composite mechanism is arranged between the fixed seat and the movable seat.
[0007] Preferably, the cutting assembly comprises a movable plate, the movable plate is slidably connected to the surface of the first gantry along the Y-axis direction, a right-angle plate is slidably connected to the movable plate along the Y-axis direction, a driving motor is installed on the top of the right-angle plate, and the output shaft of the driving motor is fixedly connected with a sawing piece.
[0008] Preferably, a material receiving box is arranged below the first gantry.
[0009] Preferably, the drill milling mounting seat is a regular polygon structure, and a plurality of drill milling pieces are mounted on the inner side of each side wall of the drill milling mounting seat.
[0010] Preferably, the clamping and rotating composite mechanism comprises a rotating disc and a rotating body, the rotating disc is rotatably connected to one side of the movable seat close to the fixed seat, the rotating disc is driven to rotate by a motor, the rotating body is rotatably arranged between the two side walls of the fixed seat, the center of the rotating body is in the same straight line with the center of the rotating disc, a first clamping assembly is arranged in the rotating disc, and a second clamping assembly is arranged in the rotating body.
[0011] Preferably, a locking device is arranged between the fixed seat and the rotating body.
[0012] Preferably, the first clamping assembly comprises a square groove arranged at the center of the rotating disc, a first supporting block is fixedly connected to the bottom wall of the square groove, first electric push rods are installed on the top wall and the two side walls of the square groove, and first clamping blocks are fixedly installed on the output ends of the first electric push rods.
[0013] Preferably, the second clamping assembly comprises a square cavity penetrating through the two side walls of the rotating body, a second supporting block is fixedly connected to the bottom wall of the square cavity, a rotating rod driven to rotate by a motor is arranged on the top of the second supporting block, second electric push rods are installed on the two side walls of the square cavity, second clamping blocks are fixedly installed on the output ends of the second electric push rods, rotating rods are rotatably connected to one side of each of the two second clamping blocks, a third electric push rod is installed on the top wall of the square cavity close to the movable seat, a third clamping block is fixedly installed on the output end of the third electric push rod, a rotating rod is rotatably connected to the bottom end of the third clamping block, a fourth electric push rod is installed on the top wall of the square cavity close to the first gantry, and a letter L-shaped baffle is fixedly connected to the output end of the fourth electric push rod.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] 1. Improve the processing flexibility, by setting multiple drilling and milling parts on the drilling and milling mounting seat, which are distributed in a circle and installed inside each side wall, and the rotating disc in the clamping and rotating composite mechanism is driven to rotate by the motor, which drives the aluminum profile to rotate, so that during drilling and milling processing, the appropriate size of drilling and milling parts can be selected to process each surface of the aluminum profile without frequent equipment replacement or tedious tool adjustment, which meets the demand of different processing tasks for various size milling cutters, improves the processing efficiency, and reduces the processing time and cost.
[0016] 2. Enhance the adaptability to aluminum profiles of different sizes, by sliding connection of the movable seat on the top of the base, the distance between the movable seat and the fixed seat can be adjusted to adapt to the processing of aluminum profiles of different lengths, and meanwhile, the first clamping assembly and the second clamping assembly in the clamping and rotating composite mechanism respectively push the clamping blocks through multiple electric push rods, so that the space surrounded can match aluminum profiles of different cross-sectional sizes, which realizes that the equipment can process aluminum profiles of different sizes, improves the production capacity of enterprises for products of different specifications, and can quickly respond to changes in market demand. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structural schematic view of the utility model;
[0018] Figure 2 It is a schematic view of the position relationship between the first gantry and the cutting assembly in the utility model;
[0019] Figure 3 It is a schematic view of the position relationship between the second gantry and the drilling and milling mounting seat in the utility model;
[0020] Figure 4 It is a structural schematic view of the first clamping part in the utility model;
[0021] Figure 5 It is a structural schematic view of the second clamping part in the utility model;
[0022] Figure 6 It is a structural schematic view of the second clamping part from another angle in the utility model.
[0023] In the figure: 1, base; 2, fixed seat; 3, first gantry; 4, movable seat; 5, cutting assembly; 51, movable plate; 52, right angle plate; 53, driving motor; 54, sawing part; 55, receiving box; 6, second gantry; 7, first moving frame; 8, second moving frame; 9, drilling and milling mounting seat; 10, drilling and milling part; 11, clamping and rotating composite mechanism; 111, rotating disc; 112, rotating body; 113, first clamping assembly; 1131, square groove; 1132, first supporting block; 1133, first electric push rod; 1134, first clamping block; 114, second clamping assembly; 1141, square cavity; 1142, second supporting block; 1143, second electric push rod; 1144, second clamping block; 1145, third electric push rod; 1146, third clamping block; 1147, fourth electric push rod; 1148, baffle; 115, locking device. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] In order to further understand the content of the utility model, the utility model will be described in detail in combination with the drawings.
[0026] In combination with Figures 1-6 An aluminum profile milling and sawing composite machining center, comprising a base 1, a fixed seat 2 is fixedly connected to the top of the base 1, a first gantry 3 is fixedly connected to one side of the fixed seat 2 along the X-axis direction, and a movable seat 4 is slidingly connected to the other side, the movable seat 4 is driven to slide by a motor lead screw module, the position is adjusted by sliding to adapt to the machining requirements of aluminum profiles of different lengths, a cutting assembly 5 for sawing machining of aluminum profiles is arranged in the first gantry 3, a second gantry 6 is slidingly connected between the fixed seat 2 and the movable seat 4, a first moving frame 7 is slidingly connected to the surface of the second gantry 6 along the Z-axis direction, the first moving frame 7 is driven to slide by a linear motor module, a second moving frame 8 is slidingly connected to the surface of the first moving frame 7 along the Y-axis direction, the second moving frame 8 is driven to slide by a linear motor module, a drilling and milling mounting seat 9 is fixedly connected to the surface of the second moving frame 8, a plurality of drilling and milling parts 10 are installed on the drilling and milling mounting seat 9 in a circumferential distribution, for drilling and milling machining of aluminum profiles, a clamping and rotating composite mechanism 11 for clamping and rotating workpieces is arranged between the fixed seat 2 and the movable seat 4, which can not only clamp and fix the aluminum profiles, but also drive the aluminum profiles to rotate, facilitating machining of the aluminum profiles from different angles.
[0027] The cutting assembly 5 comprises a movable plate 51 slidably connected to the surface of the first gantry 3 along the Y-axis direction, the movable plate 51 is driven to slide by a linear motor module, the horizontal position of the sawing part 54 is adjusted by sliding, the movable plate 51 is slidably connected with a right-angle plate 52 along the Y-axis direction, the right-angle plate 52 is driven to slide by a linear motor module, the height position is adjusted by sliding, the top of the right-angle plate 52 is provided with a driving motor 53, the output shaft of the driving motor 53 is fixedly connected with the sawing part 54 penetrating through the right-angle plate, and the driving motor 53 rotates the sawing part 54 to realize multi-angle cutting.
[0028] A material receiving box 55 is arranged below the first gantry 3, which is used for collecting the cut aluminum profiles.
[0029] The drilling and milling mounting seat 9 is a regular polygon structure, a plurality of drilling and milling parts 10 are mounted on the inner side of each side wall of the drilling and milling mounting seat 9, so that the drilling and milling mounting seat 9 can install drilling and milling parts 10 of different specifications, and by rotating the aluminum profile, different drilling and milling parts 10 can be used to process different surfaces of the aluminum profile in turn.
[0030] The clamping and rotating composite mechanism 11 comprises a rotating disc 111 and a rotating body 112, the rotating disc 111 is rotatably connected to one side of the movable seat 4 close to the fixed seat, and the rotating disc 111 is driven to rotate by a motor, so that the aluminum profile clamped thereon can be rotated to process the aluminum profile from different angles, the rotating body 112 is rotatably arranged between the two side walls of the fixed seat 2, and the center of the rotating body 112 is in the same straight line with the center of the rotating disc 111, so as to ensure the coaxiality and stability of the aluminum profile during clamping and rotating, the rotating disc 111 is provided with a first clamping assembly 113 for clamping one end of the aluminum profile, and the rotating body 112 is provided with a second clamping assembly 114 for clamping the other end of the aluminum profile, so that the aluminum profile is clamped and rotated firmly through the cooperation of the first clamping assembly 113 and the second clamping assembly 114.
[0031] The locking device 115 is arranged between the fixed seat 2 and the rotating body 112, comprising a locking motor mounted on the fixed seat 2 and a locking groove on the rotating body 112, the locking shaft is inserted into the locking groove to limit the position of the rotating body in the initial stage through the locking motor.
[0032] The first clamping assembly 113 comprises a square groove 1131 opened in the center of the rotating disc, a first supporting block 1132 is fixedly connected to the bottom wall of the square groove 1131 for supporting one end of the aluminum profile, a first electric push rod 1133 is mounted on the top wall and the two side walls, a first clamping block 1134 is fixedly mounted on the output end of the first electric push rod 1133, and the three first electric push rods 1133 push the first clamping block 1134, so that the three first clamping blocks 1134 and the first supporting block 1132 enclose a space suitable for the cross section of the aluminum profile, thereby realizing firm clamping of one end of the aluminum profile.
[0033] The second clamping assembly 114 comprises a square cavity 1141 penetrating through the two side walls of the rotating body 112, the bottom wall of the square cavity 1141 is fixedly connected with a second supporting block 1142 for supporting the other end of the aluminum profile, a rotating roller driven by a motor is arranged on the top of the second supporting block 1142, which can assist the aluminum profile to enter and exit, a second electric push rod 1143 is arranged on each of the two side walls of the square cavity 1141, a second clamping block 1144 is fixedly arranged on the output end of the second electric push rod 1143, a telescopic rod is arranged between the second clamping block 1144 and the side wall of the square cavity 1141 to provide support and guidance, and a roller is rotatably connected to one side of each of the two second clamping blocks 1144, a third electric push rod 1145 is arranged on the top wall of the square cavity 1141 close to the movable seat 4, a third clamping block 1146 is fixedly arranged on the output end of the third electric push rod 1145, a telescopic rod is arranged between the third clamping block 1146 and the top wall of the square cavity 1141 to provide support and guidance, and a roller is rotatably connected to the bottom end of the third clamping block 1146, the second electric push rod 1143 and the third electric push rod 1145 drive the second clamping block 1144 and the third clamping block 1146 to form a space matching the cross section of the aluminum profile together with the second supporting block 1142, so as to clamp the other end of the aluminum profile, the rollers can reduce the friction between the aluminum profile and the clamping blocks, facilitating the movement of the aluminum profile, a fourth electric push rod 1147 is arranged on the top wall of the square cavity 1141 close to the first gantry 3, a letter L-shaped baffle 1148 is fixedly connected to the output end of the fourth electric push rod 1147, a telescopic rod is arranged between the baffle 1148 and the top wall of the square cavity 1141 to provide support and guidance, and the baffle 1148 further fixes the aluminum profile during drilling and milling to prevent displacement of the aluminum profile in the X-axis direction during the machining process, ensuring the machining precision.
[0034] Working principle:
[0035] Firstly, the locking shaft in the locking device 115 is extended into the locking groove of the rotating body 112 to limit the rotating body 112, ensuring the stability during the machining process, and in the initial state, the turntable 111 on the movable seat 4 corresponds to the position of the rotating body 112, providing accurate positioning for the installation of the aluminum profile.
[0036] When the aluminum profile extends from the side of the rotating body 112 close to the cutting assembly, the three first electric push rods 1133 push the first clamping blocks 1134, so that the space surrounded by the three first clamping blocks 1134 and the first supporting block 1132 is adapted to the cross section of the aluminum profile, at the same time, the two second electric push rods 1143 push the second clamping blocks 1144, the third electric push rod 1145 pushes the third clamping block 1146, so that the space surrounded by the second clamping blocks 1144, the third clamping block 1146 and the second supporting block 1142 is also matched with the cross section of the aluminum profile, the rotating roller in the second supporting block 1142 rotates under the driving of the motor, and the aluminum profile is continuously deepened until the aluminum profile is arranged at the first supporting block 1132 and the second supporting block 1142, and then the fourth electric push rod 1147 pushes the L-shaped baffle 1148 to firmly fix the aluminum profile.
[0037] In the drilling and milling processing stage, the second gantry 6 is driven by the motor screw module to move along the X-axis direction on the top of the base 1, the position of the drilling and milling mounting seat 9 is adjusted, the first moving frame 7 is driven by the linear motor module to move along the Z-axis direction on the surface of the second gantry 6, the second moving frame 8 is driven by the linear motor module to move along the Y-axis direction on the surface of the first moving frame 7, so as to accurately adjust the position of the drilling and milling mounting seat 9 in space, the multiple side walls of the drilling and milling mounting seat 9 can be installed with multiple drilling and milling pieces 10 of different specifications, the rotating disc 111 is driven to rotate by the motor, and the aluminum profile is rotated, and the drilling and milling piece 10 of a suitable specification can be selected to process each face of the aluminum profile.
[0038] After the drilling and milling is completed, the movable seat 4 is driven by the linear motor module to move towards the fixed seat 2 on the top of the base 1, and at the same time, the second supporting block 1142 is worked by the rotating roller driven by the motor, so as to move the aluminum profile to the cutting assembly, in the cutting assembly, the movable plate 51 is driven by the linear motor module to move along the Y-axis direction on the surface of the first gantry 3, so as to determine the horizontal position of the sawing piece 54, the right-angle plate 52 is driven by the linear motor module to move along the Y-axis direction, so as to adjust the height of the sawing piece 54, the driving motor 53 rotates the sawing piece 54 to realize multi-angle cutting, and finally, the cut aluminum profile enters the receiving box 55 and is collected.
[0039] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0040] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aluminum profile milling and sawing combined machining center comprising a base (1), characterized in that: The base (1) top fixedly connected with the fixed seat (2), the fixed seat (2) along the X axis direction one side fixedly connected with the first gantry (3), the other side is slidably connected with the movable seat (4), the first gantry (3) is provided with cutting assembly (5), the fixed seat (2) and movable seat (4) between the sliding connection has the second gantry (6), the second gantry (6) surface along the Z axis direction sliding connection has the first moving frame (7), the first moving frame (7) surface along the Y axis direction sliding connection has the second moving frame (8), the second moving frame (8) surface fixedly connected with the drill milling mounting seat (9), the drill milling mounting seat (9) is installed with multiple circumferentially distributed drill milling parts (10), the fixed seat (2) and movable seat (4) between the clamping and rotating workpiece's clamping and rotating composite mechanism (11) is provided.
2. The milling and sawing combined machining center for aluminum profile according to claim 1, characterized in that: The cutting assembly (5) includes the movable plate (51), the movable plate (51) is slidably connected on the surface of the first gantry (3) along the Y axis direction, the movable plate (51) is slidably connected with the right angle plate (52) along the Y axis direction, the right angle plate (52) top is installed with the drive motor (53), the drive motor (53) output shaft is fixedly connected with the sawing part (54) through the right angle plate.
3. The milling and sawing combined machining center for aluminum profile according to claim 2, characterized in that: The first gantry (3) below is provided with a material receiving box (55).
4. The milling and sawing combined machining center for aluminum profile according to claim 1, characterized in that: The drill milling mounting seat (9) is a regular polygon structure, and a plurality of drill milling parts (10) are installed in each side wall of the drill milling mounting seat (9).
5. The milling and sawing combined machining center for aluminum profile according to claim 1, characterized in that: The clamping and rotating composite mechanism (11) includes a rotating disc (111) and a rotating body (112), the rotating disc (111) is rotatably connected to one side of the movable seat (4) close to the fixed seat, and the rotating disc (111) is driven to rotate by a motor, the rotating body (112) is rotatably arranged between the two side walls of the fixed seat (2), and the center of the rotating body (112) is in the same straight line as the center of the rotating disc (111), the rotating disc (111) is provided with a first clamping assembly (113), and the rotating body (112) is provided with a second clamping assembly (114).
6. The milling and sawing combined machining center for aluminum profile according to claim 5, characterized in that: The fixed seat (2) and the rotating body (112) are provided with a locking device (115).
7. The milling and sawing combined machining center for aluminum profile according to claim 5, characterized in that: The first clamping assembly (113) includes a square groove (1131) opened at the center of the rotating disc, the square groove (1131) is fixedly connected with a first supporting block (1132) on the bottom wall, the first electric push rod (1133) is installed on the top wall and the two side walls, and the output end of the first electric push rod (1133) is fixedly installed with a first clamping block (1134).
8. The milling and sawing combined machining center for aluminum profile according to claim 5, characterized in that: The second clamping assembly (114) comprises a square cavity (1141) penetrating through the two side walls of the rotating body (112), the bottom wall of the square cavity (1141) is fixedly connected with a second supporting block (1142), the top of the second supporting block (1142) is provided with a rotating rotating rod driven by a motor, the two side walls of the square cavity (1141) are both provided with a second electric push rod (1143), the output end of the second electric push rod (1143) is fixedly provided with a second clamping block (1144), and the two second clamping blocks (1144) are both rotatably connected with a rotating rod on the side close to each other, the top wall of the square cavity (1141) is provided with a third electric push rod (1145) on the side close to the movable seat (4), the output end of the third electric push rod (1145) is fixedly provided with a third clamping block (1146), and the third clamping block (1146) is rotatably connected with a rotating rod at the bottom end, and the top wall of the square cavity (1141) is provided with a fourth electric push rod (1147) on the side close to the first gantry (3), and the output end of the fourth electric push rod (1147) is fixedly connected with a letter L-shaped baffle (1148).