Auxiliary demolding device of chiseling-free diaphragm plate end mold and chiseling-free diaphragm plate end mold

Abstract

The utility model discloses an auxiliary demolding device of a chiseling-free diaphragm plate end mold and the chiseling-free diaphragm plate end mold. The auxiliary demolding device comprises a reaction frame assembly, a moving assembly, a demolding assembly and a control assembly, a plurality of lug plates are mounted on one side of the counter-force frame assembly; fasteners are installed on the lug plates and detachably connected with the vertical frames of the transverse partition plates, and trusses are installed at the ends, away from the lug plates, of the vertical frames. The moving assembly is mounted at the bottom of the counter-force frame assembly; the demolding assembly comprises a plurality of servo electric cylinders, and the servo electric cylinders are installed on the side wall of the reaction frame assembly at intervals. The control assembly is electrically connected with the servo electric cylinders. The chiseling-free diaphragm plate end mold comprises a diaphragm plate end mold body, a plurality of protrusions are arranged on the inner wall of the diaphragm plate end mold body, and the surfaces of the protrusions are covered with PVA water-soluble films. According to the utility model, the subsequent scabbling process can be saved, meanwhile, the PVA water-soluble film is adopted without manual removal, the operation is simple and convenient, and the demolding efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to T beam prefabrication technical field, especially to the auxiliary stripping device of the end mould of the transverse baffle without chiseling and the end mould of the transverse baffle without chiseling. BACKGROUND

[0002] In the production process of prefabricated T beam, the transverse baffle as a key component has important influence on the lateral stability, load adjustment and overall performance of the bridge. In the production process of prefabricated T beam, a large number of exposed steel bars exist on the transverse baffle end mould, and manual operation is prone to cause friction between the steel bars and the end mould steel bar hole, thereby causing problems such as steel bar bending and concrete falling off. This not only affects the production quality of prefabricated T beam, but also reduces the production efficiency.

[0003] At present, for the chiseling of concrete components, there are chiseling-free gelling stop belts, automatic mechanical chiseling, high-pressure water gun chiseling, etc. The chiseling-free gelling stop belt has a narrow application range and is currently only used for T beam flange chiseling. Automatic chiseling has high requirements for technical operators and equipment maintenance, and the operation is complicated, with low stripping efficiency. In addition, the chiseling-free formwork has too many protrusions, which is easy to cause film sticking and stripping difficulty compared with the relatively smooth surface.

[0004] Therefore, the auxiliary stripping device of the transverse baffle end mould without chiseling and the transverse baffle end mould without chiseling are proposed. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims to provide the auxiliary stripping device of the transverse baffle end mould without chiseling and the transverse baffle end mould without chiseling, and aims to solve or improve at least one of the above technical problems.

[0006] To achieve the above-mentioned purpose, the utility model provides the following scheme: the utility model provides the auxiliary stripping device of the transverse baffle end mould without chiseling, which comprises:

[0007] The counterforce frame assembly is provided with a plurality of ear plates on one side; the ear plate is provided with a fastener, the fastener is detachably connected with a vertical frame of the transverse baffle, and the vertical frame is provided with a truss at the end away from the ear plate;

[0008] The moving assembly is installed at the bottom of the counterforce frame assembly;

[0009] The stripping assembly comprises a plurality of servo cylinders, and the servo cylinders are installed on the side wall of the counterforce frame assembly at intervals;

[0010] The control assembly is electrically connected with the servo cylinders;

[0011] The extension end of the servo cylinder is provided with a transverse baffle end mould connecting clamp.

[0012] According to the auxiliary demolding device of the end mold of the horizontal partition plate without gouging, the counterforce frame assembly comprises:

[0013] Longitudinal rods, two of which are arranged side by side, the longitudinal rods are vertically arranged, a plurality of auxiliary rods are transversely arranged between the two longitudinal rods, and the auxiliary rods are provided with the servo electric cylinders on the side walls thereof;

[0014] Inclined struts, two of which are arranged side by side, the top portions of the two inclined struts are respectively fixedly connected with the top portions of the two longitudinal rods, and the inclined struts are obliquely arranged;

[0015] Cross rods, a plurality of which are arranged, and the cross rods are transversely fixedly connected between the inclined struts and the longitudinal rods;

[0016] Among them, the end of the cross rod away from the inclined strut is fixedly provided with the ear plate, and the bottom portions of the inclined struts and the longitudinal rods are provided with the moving assembly.

[0017] According to the auxiliary demolding device of the end mold of the horizontal partition plate without gouging, the moving assembly comprises four pulleys, and the bottom portions of the two inclined struts and the bottom portions of the two longitudinal rods are provided with the pulleys.

[0018] According to the auxiliary demolding device of the end mold of the horizontal partition plate without gouging, the control assembly comprises a controller and a power supply, and the power supply and the plurality of servo electric cylinders are respectively electrically connected with the controller through wires.

[0019] According to the auxiliary demolding device of the end mold of the horizontal partition plate without gouging, the fastener comprises a screw and two nuts, a threaded hole is formed in the ear plate, the screw penetrates through the threaded hole and is threadedly connected with the vertical frame, two nuts are threadedly connected with the screw, and the two nuts are respectively abutted with the vertical frame and the ear plate.

[0020] The utility model discloses an end mold of horizontal partition plate without gouging, comprising a horizontal partition plate end mold body, a plurality of protrusions are arranged on the inner wall of the horizontal partition plate end mold body, and the surfaces of the protrusions are covered with PVA water-soluble films.

[0021] According to the end mold of the horizontal partition plate without gouging, the area of the PVA water-soluble film is greater than the area of the inner wall of the horizontal partition plate end mold body.

[0022] The utility model discloses the following technical effects:

[0023] The utility model discloses an auxiliary demolding device, utilize the vertical frame and truss of cross partition as the reaction force surface, do not need additional reaction force mechanism, utilize a plurality of servo electric jar as the power source of demolding, the output power of servo electric jar is controlled through control assembly, and then high precision regulation of force can be realized, and the stress concentration of the template certain area is not caused, and the demolding efficiency is improved, the free movement of auxiliary demolding device can be realized through moving assembly, realizes recycling, improves work efficiency, and the feasibility is high, and the popularization and application prospect is good.

[0024] The utility model discloses a chisel free cross partition end mould, the inner wall of cross partition end mould body is equipped with a plurality of protrusions, the protrusion can save the process of subsequent chiseling, and in order to avoid the protrusion to cause the difficulty of demolding, a layer of PVA water soluble film is covered on the surface, the contact of concrete and cross partition end mould body is isolated, and the demolding is convenient, and simultaneously, the PVA water soluble film does not need to remove manually, and the concrete apparent quality is not influenced, and it is not needed to additionally add one to remove the process, when carrying out steam health, the PVA water soluble film can be dissolved by high temperature steam, and the PVA material itself is non - pollution degradable, and the condensed water can be discharged at will. DRAWINGS

[0025] In order to make the technical scheme in the embodiment of the utility model or prior art clearer, the following will briefly introduce the drawings needed to be used in the embodiment, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by the person skilled in the art without paying creative labor under the premise.

[0026] Figure 1 It is the assembly schematic view of the auxiliary demolding device of chisel free cross partition end mould and chisel free cross partition end mould in the utility model.

[0027] Figure 2 It is Figure 1 It is the partial enlarged view of A in the utility model.

[0028] Figure 3 It is the structure schematic view of the auxiliary demolding device of chisel free cross partition end mould in the utility model.

[0029] Wherein, 1, ear plate, 2, cross partition, 3, vertical frame, 4, truss, 5, servo electric jar, 6, cross partition end mould connecting clamp, 7, vertical rod, 8, auxiliary rod, 9, inclined strut, 10, cross bar, 11, pulley, 12, controller, 13, power, 14, wire, 15, screw, 16, nut, 17, cross partition end mould body, 18, PVA water soluble film, 19, protrusion. SPECIFIC EMBODIMENT

[0030] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0031] In order to make the above-mentioned purposes, features and advantages of the present application more apparent, obvious and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.

[0032] With reference to Figures 1-3 The present application provides an auxiliary demolding device for a horizontal partition plate end mold without gouging, comprising:

[0033] A counterforce frame assembly is provided with a plurality of ear plates 1 on one side; a fastener is installed on the ear plate 1, and the fastener is detachably connected with a vertical frame 3 of a horizontal partition plate 2; and a truss 4 is installed at an end of the vertical frame 3 away from the ear plate 1;

[0034] A moving assembly is installed at the bottom of the counterforce frame assembly;

[0035] A demolding assembly comprises a plurality of servo cylinders 5, which are installed at intervals on the side wall of the counterforce frame assembly;

[0036] A control assembly is electrically connected with the plurality of servo cylinders 5;

[0037] The extension end of the servo cylinder 5 is provided with a horizontal partition plate end mold connecting clamp 6;

[0038] In this way, in the auxiliary demolding device of the present application, the vertical frame 3 and the truss 4 of the horizontal partition plate 2 are used as the action surface of the counterforce, without the need for an additional counterforce mechanism; the plurality of servo cylinders 5 are used as the power source for demolding; the output power of the servo cylinders 5 is controlled by the control assembly, so that high-precision adjustment of the acting force can be realized, without causing stress concentration in a certain area of the mold plate, improving the demolding efficiency; the auxiliary demolding device can be freely moved by the moving assembly, realizing recycling and improving the work efficiency, with high feasibility and good popularization and application prospect.

[0039] Further optimization scheme, the counterforce frame assembly comprises:

[0040] A vertical rod 7 is provided with two in parallel, the vertical rod 7 is vertically arranged, a plurality of auxiliary rods 8 are installed transversely between the two vertical rods 7, and a servo cylinder 5 is installed on the side wall of the auxiliary rod 8;

[0041] Two inclined struts 9 are provided in parallel, the top portions of the two inclined struts 9 are respectively fixedly connected with the top portions of the two vertical rods 7, and the inclined struts 9 are inclinedly arranged;

[0042] The horizontal rod 10 is provided with several horizontal rods 10 which are transversely fixed between the inclined supports 9 and the vertical rods 7.

[0043] The end of the horizontal rod 10 away from the inclined support 9 is fixedly provided with the lug plate 1, and the bottom of the inclined support 9 and the vertical rod 7 is provided with the moving assembly.

[0044] In this way, the vertical rod 7 and the inclined support 9 form a triangular structure, and the triangular structure has two, thereby improving the overall stability.

[0045] In a further optimized scheme, the moving assembly comprises four pulleys 11, and the bottom of each of the two inclined supports 9 and the bottom of each of the two vertical rods 7 is provided with a pulley 11.

[0046] In a further optimized scheme, the control assembly comprises a controller 12 and a power supply 13, and the power supply 13 and the plurality of servo cylinders 5 are electrically connected to the controller 12 through wires 14.

[0047] The controller 12 can be set according to a specific use environment, for example, can be a single-chip microcomputer or controlled by using a PLC, an ARM (Advanced RISC Machine), an FPGA (Field-Programmable Gate Array), etc., and the specific implementation is not limited in the embodiment.

[0048] In a further optimized scheme, the fastener comprises a screw 15 and two nuts 16, a threaded hole is formed in the lug plate 1, the screw 15 penetrates through the threaded hole and is threadedly connected with the vertical frame 3, the two nuts 16 are threadedly sleeved on the screw 15, and the two nuts 16 are respectively abutted with the vertical frame 3 and the lug plate 1.

[0049] In a further optimized scheme, the connection position of the lug plate 1 and the vertical frame 3 is the intersection position of the truss 4.

[0050] In a further optimized scheme, the servo cylinders 5 are equidistantly distributed on the symmetry axis of the transverse bulkhead end mold.

[0051] In a further optimized scheme, the transverse bulkhead end mold connecting clamp 6 is supported by high-strength steel material, the transverse bulkhead end mold connecting clamp 6 is welded on the transverse bulkhead end mold, the transverse bulkhead end mold connecting clamp 6 and the movable part of the servo cylinder 5 are provided with a hole in the top, and the transverse bulkhead end mold connecting clamp 6 and the movable part of the servo cylinder 5 are fixed by a screw and a nut.

[0052] The utility model also provides a transverse bulkhead end mold without gouging, which comprises a transverse bulkhead end mold body 17, the inner wall of the transverse bulkhead end mold body 17 is provided with a plurality of protrusions 19, the surface of the plurality of protrusions 19 is covered with a PVA water-soluble film 18, and the outer wall of the transverse bulkhead end mold body 17 is detachably connected with the transverse bulkhead end mold connecting clamp 6.

[0053] Thus, the protrusions 19 can save the subsequent chiseling process, and in order to avoid the protrusions 19 causing difficulty in demolding, a layer of PVA water-soluble film 18 is covered on the surface of the protrusions 19, so as to isolate the concrete from the end mold body 17 of the diaphragm, and the demolding is convenient; meanwhile, the PVA water-soluble film 18 does not need to be removed manually, and will not affect the apparent quality of the concrete, and an additional process is not needed to remove the PVA water-soluble film 18, and when steam curing is performed, the PVA water-soluble film 18 can be dissolved by using high-temperature steam, the PVA material itself is non-polluting and degradable, and the condensed water can be discharged at will.

[0054] In a further optimization scheme, the area of the PVA water-soluble film 18 is greater than the area of the inner wall of the diaphragm end mold body 17.

[0055] In a further optimization scheme, the PVA water-soluble film 18 is a high-temperature PVA water-soluble film, and the dissolving temperature is 80°-100°.

[0056] In a further optimization scheme, the protrusions 19 are integrally formed by hot pressing of a metal plate, and the protrusions 19 are conical.

[0057] The use method of the diaphragm end mold of the utility model is as follows:

[0058] Step one, spraying a demolding agent on the diaphragm end mold body 17, and uniformly attaching the PVA water-soluble film 18 on the protrusions 19 and the gaps between the protrusions 19, so that no large bubbles are generated, and the PVA water-soluble film 18 is prevented from being broken in the subsequent process, the area of the PVA water-soluble film 18 is slightly greater than the area of the diaphragm end mold body 17, and the excess part needs to pass through the rubber strip of the diaphragm end mold body 17 in contact with the side mold to stop the mortar;

[0059] Step two, hoisting the steel bars on the bottom film, tightening the side mold, fixing the top screw rod, fixing the diaphragm end mold body 17 with the side mold and the diaphragm bottom mold through screws, starting to pour and vibrate the concrete, and starting to demold the diaphragm end mold body 17 after 24 hours;

[0060] Step three, calculating the demolding force of the diaphragm end mold body 17, the demolding load = the standard value of the self weight of the component × the dynamic coefficient + the demolding adsorption force, then performing a demolding test to determine the contraction speed force value of the servo cylinder 5, implanting the obtained contraction speed force value data into the controller 12, and performing demolding through a button in actual use, so as to reduce the operation difficulty.

[0061] Step four, installing the components of the counterforce frame assembly, ensuring that the welding points are firm, and the pulley 11 has no large resistance when being pushed; the counterforce frame assembly is pushed to the front of the vertical frame 3, the screw holes of the ear plate 1 on the horizontal rod 10 are aligned with the screw holes of the vertical frame 3, the screws 15 and the two nuts 16 are tightened, the movable part of the servo cylinder 5 is elongated forward to be aligned with the diaphragm end mold connecting clamp 6, and is fixed through the screws 15 and the two nuts 16.

[0062] Step five, the cross plate end mold body 17 and the side mold fixed screw is unscrewed, servo cylinder 5 through the wire 14 connection power 13, press the controller 12, cross plate end mold body 17 automatically disengaged, do not need to handle the PVA film that sticks on the cross plate 2, finally unscrew the lug plate 1 and cross plate end mold connecting clamp 6 screw 15 and nut 16, push the counterforce frame assembly, continue the next cross plate end mold connecting clamp 6 to disassemble the mold;

[0063] Step six, the prefabricated T beam is sent to the steam curing room, the PVA water-soluble film 18 is automatically decomposed under high-temperature steam, and is dissolved in condensed water.

[0064] Step seven, continue the subsequent prefabricated T beam tensioning, anchor sealing, beam storage process, eliminate the cross plate 2 chiseling process, the cross plate 2 already has the uniformly distributed concave round hammer-shaped hole.

[0065] In the description of the present application, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application.

[0066] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not a limitation on the embodiments of the present application. For ordinary skilled users in the art, on the basis of the above description, other different forms of changes or variations can be made. Here, it is not necessary and impossible to enumerate all the embodiments. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.

Claims

1. An auxiliary stripper device for a cross wall end mold without undercutting, characterized in that, Include: Counterforce frame assembly, one side of the counterforce frame assembly is provided with a plurality of ear plates (1); the ear plate (1) is provided with a fastener, the fastener is detachably connected with the vertical frame (3) of the transverse partition plate (2), and the vertical frame (3) is provided with a truss (4) at the end away from the ear plate (1); The moving assembly is installed at the bottom of the counterforce frame assembly; The demolding assembly includes a plurality of servo cylinders (5), and the plurality of servo cylinders (5) are installed at intervals on the side wall of the counterforce frame assembly; The control assembly is electrically connected with the plurality of servo cylinders (5); Wherein, the telescopic end of the servo cylinder (5) is provided with a transverse partition plate end mold connecting clamp (6).

2. The auxiliary stripper device for a cross wall end mold without a chase according to claim 1, characterized by: The counterforce frame assembly includes: Two longitudinal rods (7) are arranged side by side, the longitudinal rods (7) are vertically arranged, a plurality of auxiliary rods (8) are transversely installed between the two longitudinal rods (7), and the auxiliary rods (8) are provided with the servo cylinders (5) on the side wall; Two inclined braces (9) are arranged side by side, the top portions of the two inclined braces (9) are respectively fixedly connected with the top portions of the two longitudinal rods (7), and the inclined braces (9) are inclinedly arranged; A plurality of crossbars (10) are provided, and the crossbars (10) are transversely fixedly connected between the inclined braces (9) and the longitudinal rods (7); Wherein, the crossbars (10) are fixedly provided with the ear plates (1) at the ends away from the inclined braces (9), and the bottom portions of the inclined braces (9) and the longitudinal rods (7) are provided with the moving assembly.

3. The auxiliary stripper device for a bullnose die without undercutting of the cross wall end die according to claim 2, characterized in that: The moving assembly includes four pulleys (11), and the bottom portions of the two inclined braces (9) and the bottom portions of the two longitudinal rods (7) are provided with the pulleys (11).

4. The auxiliary stripper device for a bullnose die without undercutting of the cross wall end die according to claim 1, characterized in that: The control assembly includes a controller (12) and a power supply (13), and the power supply (13) and the plurality of servo cylinders (5) are respectively electrically connected with the controller (12) through wires (14).

5. The crossbar end mold stripping aid of claim 1, wherein: The fastener includes a screw (15) and two nuts (16), the ear plate (1) is provided with a threaded hole, the screw (15) penetrates through the threaded hole and is threadedly connected with the vertical frame (3), and the screw (15) is threadedly provided with the two nuts (16), and the two nuts (16) are respectively abutted with the vertical frame (3) and the ear plate (1).

6. A bull nose end mold for bull nose webbing, the bull nose end mold for bull nose webbing of any of claims 1-5, further comprising: The transverse partition plate end mold body (17) is provided with a plurality of protrusions (19) on the inner wall, and the surfaces of the protrusions (19) are covered with PVA water-soluble film (18); the outer wall of the transverse partition plate end mold body (17) is detachably connected with the transverse partition plate end mold connecting clamp (6).

7. The bullnose die of claim 6, wherein: The area of the PVA water-soluble film (18) is greater than the area of the inner wall of the transverse partition plate end mold body (17).

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