Filling machine for blueberry processing
By designing a blueberry filling machine, using gravity sensors and reciprocating mechanisms to control the amount of blueberries fed and the position of the canning bottles, the problem of uneven distribution of blueberries in canned blueberries was solved, achieving uniform distribution of blueberries in canned blueberries and improving product quality.
Patent Information
- Application Number
- CN202520556613.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-27
AI Technical Summary
Existing blueberry canning equipment suffers from uneven quality due to the varying sizes of blueberries, resulting in inconsistent gaps between each blueberry and negatively impacting product quality.
Design a blueberry filling machine that uses a gravity sensor to control the amount of blueberries fed into the can and combines a reciprocating mechanism to adjust the position of the canning jars, ensuring that the amount of blueberries fed each time is uniform, reducing the gaps between blueberries, and achieving a uniform weight distribution of blueberries inside the canned blueberries.
By controlling the amount of blueberries fed and adjusting the position of the canning jars, the uniform distribution of blueberries inside the canned blueberries is ensured, thus improving the consistency of product quality.
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Figure CN223850890U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to blueberry processing technical field, specifically is a filling machine for blueberry processing. BACKGROUND
[0002] Blueberry is the deciduous shrub of azalea family, huckleberry, small branch green, has the ridge or cylinder, usually has the soft hair in line; Leaf blade is nearly leather, oval to elliptical, acute tip, cherry base to near round, edge has sawtooth to whole edge, dark green, no hair on the upper surface, hair on the lower surface; Total inflorescence, born in last year's branch, flower crown green, no hair; Flower corolla white to pink, near cylinder; Usually has soft hair.
[0003] For example, the announcement number is "CN217320808U" a kind of blueberry can filling equipment applied to blueberry deep processing, the blueberry can filling equipment applied to blueberry deep processing, by setting down mechanism, when empty can be located at the just below down mechanism, the sliding part of electric slide rail drives down mechanism to descend, down pipe inserts the inside of empty can until touching jar bottom, pressure ring is then stopped by jar mouth, the material plug in down hopper and down hopper generate the relative displacement upwards, blueberry fruit in storage tube is dropped to the inside of down pipe through the gap between material plug and down hopper, until the inside space of down pipe is filled, at this time, electric slide rail drives down mechanism to ascend, material plug reseals the opening of down hopper, and in the process of ascending, blueberry fruit in down pipe enters empty jar inside, the down mechanism transports the quantitative blueberry fruit to jar inside each time, prevents the problem that the quality of can is uneven because the quantity of fruit is not uniform, guarantees the quality of product. However, the blueberry deep processing blueberry can filling equipment, fills blueberry in can bottle through storage tube, because the size of blueberry fruit is different, the gap between each blueberry is different in the same jar because the size of blueberry fruit is different, so the quality of blueberry in can bottle is different after jar is filled each time, some more, some less, thereby affecting product quality problem. UTILITARIAN CONTENT
[0004] The utility model aims at solving the problem of the blueberry deep processing blueberry can filling equipment, fills blueberry in can bottle through storage tube, because the size of blueberry fruit is different, the gap between each blueberry is different in the same jar because the size of blueberry fruit is different, so the quality of blueberry in can bottle is different after jar is filled each time, some more, some less, thereby affecting product quality problem, and propose a kind of filling machine for blueberry processing.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] The utility model designs a filling machine for blueberry processing, which comprises a bottom plate, an outer shell fixedly connected to the right side of the upper end of the bottom plate, a reciprocating mechanism arranged in the outer shell, a frame fixedly connected to the left side of the bottom plate, a blanking mechanism arranged on the right side of the frame, a hopper fixedly connected to the middle of the frame, a second electromagnetic valve mounted on the inner wall of the lower end of the hopper, and a first cylinder fixedly connected to the upper end of the frame.
[0007] Preferably, two slide rods are fixedly connected to the left side of the outer wall of the outer shell, and the outer walls of the slide rods are slidably connected with slide plates.
[0008] Preferably, the reciprocating mechanism comprises a first servo motor, the output shaft of the first servo motor is fixedly connected with a rotating disc, the outer wall of the rotating disc is movably connected with a connecting rod through a pin shaft, and the end of the connecting rod is movably connected with a placing rack through a pin shaft.
[0009] Preferably, the outer walls of the placing rack are fixedly connected with slide plates on both sides, the inner wall of the placing rack is placed with a can, and the outer wall of the first servo motor is fixedly connected with the outer shell.
[0010] Preferably, the blanking mechanism comprises a second servo motor, the outer wall of the second servo motor is fixedly connected with a support through a bent plate, the output shaft of the second servo motor is fixedly connected with a rotating plate, the outer wall of the rotating plate is rotatably connected with the support through a bearing, the outer wall of the rotating plate is fixedly connected with a gravity sensor at the upper end, the gravity sensor is electrically connected with a first electromagnetic valve, the outer wall of the gravity sensor is attached to a second cylinder at the upper end, and the outer wall of the second cylinder is fixedly connected with a support.
[0011] Preferably, the outer wall of the second cylinder is fixedly connected with the frame, and the first electromagnetic valve is mounted on the first cylinder.
[0012] This utility model proposes a blueberry filling machine with the following advantages: Through the cooperation of the feeding mechanism and the reciprocating mechanism, the first solenoid valve is activated, causing the blueberries in the first cylinder to fall into the second cylinder. The blueberries fall onto the gravity sensor, causing the sensor's reading to change under pressure. When the reading reaches a value set by the operator, the gravity sensor outputs an electrical signal, closing the first solenoid valve. This then controls the output shaft of the second servo motor to rotate forward. The rotation of the second servo motor's output shaft drives a rotating plate to rotate around the right end connected to the support bearing as its rotation center. The rotation of the rotating plate causes the gravity sensor to rotate, disengaging it from the second cylinder. The blueberries flow out through the gap between the gravity sensor and the second cylinder. The second servo motor stops when the blueberries can fall out easily. The second servo motor has a self-locking function, allowing the rotating plate to maintain this state. After the blueberries fall into the funnel, the second servo motor is controlled to reverse and reset. The operator then controls the second solenoid valve to open, allowing the blueberries in the funnel to flow out. The blueberries drip down into the canning jars. When the jars are about half full, the second solenoid valve closes, activating the first servo motor. The output shaft of the first servo motor rotates, driving the turntable to rotate, which in turn drives the connecting rod. The right end of the connecting rod follows the turntable's rotation, causing the placement rack to move. The placement rack moves the sliding plate, which is limited by a sliding rod, resulting in linear movement of the placement rack. When the right end of the connecting rod moves from the leftmost to the rightmost end of the turntable, the placement rack moves to the right to its maximum distance. The first servo motor continuously rotates, driving the placement rack to reciprocate. This reciprocating motion of the placement rack drives the canning jars to reciprocate, reducing the gaps between the blueberries and preventing excessive gaps that would prevent subsequent blueberries from being added. The weight control of the blueberries through the feeding mechanism and the reciprocating mechanism prevent excessive gaps that would prevent subsequent blueberries from being added, thus achieving weight control of the blueberries and ensuring that the weight of the blueberries in the canned blueberries is within a certain range, making them more uniform and improving product quality. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 for Figure 1 A front sectional view;
[0015] Figure 3 This is a top sectional view of the reciprocating mechanism;
[0016] Figure 4 for Figure 1 Schematic diagram of part A in the middle;
[0017] Figure 5 for Figure 2 Schematic diagram of part B in the middle section.
[0018] As shown in the figure: 1, the base plate, 2, the shell, 3, reciprocating mechanism, 301, the first servo motor, 302, the turntable, 303, connecting rod, 304, the rack, 4, the frame, 5, the hopper, 6, the first cylinder, 7, the slide plate, 8, the slide rod, 9, the blanking mechanism, 901, the second servo motor, 902, the rotating plate, 903, the bracket, 904, the gravity sensor, 905, the second cylinder, 906, the first electromagnetic valve, 10, the second electromagnetic valve. DETAILED DESCRIPTION
[0019] The utility model will be further described below with reference to the drawings:
[0020] Refer to the drawings Figures 1-5 :
[0021] In this embodiment, a filling machine for blueberry processing, including the base plate 1, the upper end right side of base plate 1 is fixedly connected with the shell 2, the inside of shell 2 is equipped with reciprocating mechanism 3, the left side of base plate 1 is fixedly connected with frame 4, and frame 4 is equipped with blanking mechanism 9 on the right side, and the middle part of frame 4 is fixedly connected with hopper 5, the inner wall lower end of hopper 5 is installed with second electromagnetic valve 10, and the upper end of frame 4 is fixedly connected with first cylinder 6, the left side of the outer wall of shell 2 is fixedly connected with two slide rods 8, the outer wall of slide rod 8 is slidably connected with slide plate 7, and slide rod 8 limits slide plate 7 to make slide plate 7 linear motion.
[0022] Refer to the drawings Figures 1-3 :
[0023] Reciprocating mechanism 3 includes first servo motor 301, the output shaft of first servo motor 301 is fixedly connected with turntable 302, the outer wall of turntable 302 is movably connected with connecting rod 303 through a pin shaft, first servo motor 301 rotates to drive turntable 302 to rotate to drive connecting rod 303 to move, the end of connecting rod 303 is movably connected with rack 304 through a pin shaft, connecting rod 303 drives rack 304 to move, the outer wall of both sides of rack 304 is fixedly connected with slide plate 7, rack 304 drives slide plate 7 to move, the inner wall of rack 304 is placed with can bottle, rack 304 drives can bottle to move, and the outer wall of first servo motor 301 is fixedly connected with shell 2.
[0024] Refer to the drawings Figures 1-2 and 4-5:
[0025] The blanking mechanism 9 comprises a second servo motor 901, the outer wall of the second servo motor 901 is fixedly connected with the support 903 through a bent plate, the output shaft of the second servo motor 901 is fixedly connected with a rotating plate 902, the output shaft of the second servo motor 901 drives the rotating plate 902 to move in rotation, the outer wall of the rotating plate 902 is rotatably connected with the support 903 through a bearing, the rotating plate 902 rotates around the right end bearing as the rotation center, the outer wall of the rotating plate 902 is fixedly connected with a gravity sensor 904 at the upper end, the gravity sensor 904 moves with the rotating plate 902, the gravity sensor 904 is electrically connected with a first electromagnetic valve 906, the gravity sensor 904 can control the opening and closing of the first electromagnetic valve 906, the model of the gravity sensor 904 is HBM Z6FD1, the outer wall of the upper end of the gravity sensor 904 is attached to the second cylinder 905, which can measure the blueberries in the second cylinder 905 while preventing the blueberries inside from flowing out, the outer wall of the second cylinder 905 is fixedly connected with the support 903, the outer wall of the second cylinder 905 is fixedly connected with the frame body 4, the first electromagnetic valve 906 is installed on the first cylinder 6, and the first electromagnetic valve 906 controls the discharging of the first cylinder 6.
[0026] Preparation work:
[0027] When the blueberries are processed, the blueberries are filled into designated containers by the filling machine, and the case takes blueberry cans as an example.
[0028] Preparation work:
[0029] The staff pours the disinfected and cleaned blueberries into the first cylinder 6 (such as Figure 2 ), and then places the disinfected can bottles in the placing rack 304, adjusts the gravity sensor 904, so that the gravity sensor 904 can automatically control the first electromagnetic valve 906 to close when measuring the specified weight interval;
[0030] Working process:
[0031] The staff starts the first electromagnetic valve 906 to make the blueberries in the first cylinder 6 fall into the second cylinder 905, and the blueberries fall onto the gravity sensor 904 (such as Figure 2 ) in the second cylinder 905, the value of the gravity sensor 904 changes when it is pressed, and when it reaches the value set by the staff, the amount of each time is ensured to be the amount required by the can bottle (such as Figure 5 ), when the weight is reached, the gravity sensor 904 outputs an electric signal to the controller, the controller controls the first electromagnetic valve 906 to close, and then the controller controls the output shaft of the second servo motor 901 to rotate forward, the output shaft of the second servo motor 901 drives the rotating plate 902 to rotate around the right end bearing connected with the support 903 (such as Figure 4), the rotating plate 902 rotates to drive the gravity sensor 904 to rotate, the gravity sensor 904 is separated from the second cylinder 905, and the blueberries flow out from the gap between the gravity sensor 904 and the second cylinder 905;
[0032] When the blueberries fall out, the second servo motor 901 can be stopped, the second servo motor 901 has self-locking, and the rotating plate 902 can be kept in this state, the blueberries fall into the funnel 5, the second servo motor 901 is controlled to reverse and reset, the second electromagnetic valve 10 is controlled to be opened by the worker, the blueberries in the funnel 5 fall from the funnel 5 to the jar, and when the jar is filled with about half, the second electromagnetic valve 10 is controlled to be closed;
[0033] The first servo motor 301 is started, the output shaft of the first servo motor 301 rotates to drive the rotating disc 302 to rotate, and the rotating disc 302 drives the connecting rod 303 to move, the right end of the connecting rod 303 rotates with the rotating disc 302 (as Figure 3 ), the connecting rod 303 drives the placing rack 304 to move, the placing rack 304 drives the sliding plate 7 to move, the sliding plate 7 is limited to straight line movement by the sliding rod 8, so that the placing rack 304 moves linearly, when the right end of the connecting rod 303 moves from the leftmost end of the rotating disc 302 to the rightmost end of the rotating disc 302, the placing rack 304 moves to the maximum distance to the right, the first servo motor 301 continuously rotates to drive the placing rack 304 to reciprocate, the placing rack 304 reciprocates to drive the jar to reciprocate, so that the blueberries in the jar move and the gap between the blueberries is reduced, the subsequent blueberries cannot be added when the gap is too large, the first servo motor 301 is controlled to rotate an integer number of turns by the worker, when the first servo motor 301 stops, the position of the jar does not change and is still directly below the funnel 5, the second electromagnetic valve 10 is controlled to be opened by the worker to fill the remaining blueberries into the jar, and the worker takes out the jar for subsequent processing.
[0034] Although the utility model has been illustrated and described by referring to the preferred embodiments, it should be understood by those skilled in the art that various changes can be made in form and details within the scope of the claims.
Claims
1. A bottling machine for processing blueberries, comprising a base plate (1), characterized in that: The upper end right side of the bottom plate (1) is fixedly connected with a shell (2), the inside of the shell (2) is provided with a reciprocating mechanism (3), the left side of the bottom plate (1) is fixedly connected with a frame body (4), the right side of the frame body (4) is provided with a blanking mechanism (9), the middle part of the frame body (4) is fixedly connected with a hopper (5), the inner wall lower end of the hopper (5) is mounted with a second electromagnetic valve (10), the upper end of the frame body (4) is fixedly connected with a first cylinder (6).
2. The filling machine for processing blueberries according to claim 1, characterized in that: The outer wall left side of the shell (2) is fixedly connected with two slide rods (8), the outer walls of the slide rods (8) are all in sliding connection with slide plates (7).
3. The filling machine for processing blueberries according to claim 1, characterized in that: The reciprocating mechanism (3) comprises a first servo motor (301), the output shaft of the first servo motor (301) is fixedly connected with a rotating disc (302), the outer wall of the rotating disc (302) is movably connected with a connecting rod (303) through a pin shaft, the end of the connecting rod (303) is movably connected with a placing rack (304) through a pin shaft.
4. The filling machine for processing blueberries according to claim 3, characterized in that: The outer walls of the placing rack (304) are both fixedly connected with slide plates (7), the inner wall of the placing rack (304) is placed with a can bottle, the outer wall of the first servo motor (301) is fixedly connected with the shell (2).
5. The filling machine for processing blueberries according to claim 1, characterized in that: The blanking mechanism (9) comprises a second servo motor (901), the outer wall of the second servo motor (901) is fixedly connected with a support (903) through a bent plate, the output shaft of the second servo motor (901) is fixedly connected with a rotating plate (902), the outer wall of the rotating plate (902) is rotatably connected with the support (903) through a bearing, the outer wall upper end of the rotating plate (902) is fixedly connected with a gravity sensor (904), the gravity sensor (904) is electrically connected with a first electromagnetic valve (906), the outer wall upper end of the gravity sensor (904) is in close contact with a second cylinder (905), the outer wall of the second cylinder (905) is fixedly connected with the support (903).
6. The filling machine for processing blueberries according to claim 5, characterized in that: The outer wall of the second cylinder (905) is fixedly connected with the frame body (4), and the first electromagnetic valve (906) is mounted on the first cylinder (6).
Citation Information
Patent Citations
Blueberry can filling equipment applied to blueberry deep processing
CN217320808U