Lubricating oil filling mechanism
By introducing a metering and heating mechanism into the lubricating oil filling mechanism, the problem of poor lubricating oil uniformity in low-temperature environments is solved, thereby improving the uniformity of the lubricating oil and enhancing its performance.
Patent Information
- Application Number
- CN202520844160.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-04-29
AI Technical Summary
Existing filling mechanisms are unable to circulate and heat the lubricating oil in low-temperature environments, resulting in poor uniformity of the lubricating oil and affecting its performance.
A lubricating oil filling mechanism including a metering filling mechanism and a heating mechanism was designed. The lubricating oil is delivered to the heating chamber through a metering pump and a return pipe. The lubricating oil is heated by copper pipes and electric heating rods to achieve internal circulation and temperature rise.
Internal circulation heating treatment eliminates sediment in the lubricating oil, improves its uniformity, and enhances its performance.
Smart Images
Figure CN223855380U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to differential lubricating oil filling technology field, specifically, relate to a kind of lubricating oil filling mechanism. BACKGROUND
[0002] Differential lubricating oil is a kind of lubricating oil specially designed for rear-wheel differential of rear-drive vehicle, its main function is to lubricate and protect differential, prevent wear and damage. Differential lubricating oil has lubrication, cooling, wear resistance and rust prevention and other functions, can reduce the friction between gear, prolong the service life of differential, differential lubricating oil is added in the process, will use to fill mechanism.
[0003] Differential lubricating oil is composed of base oil and various additives, among which base oil accounts for a large proportion, about 90%, and additives account for about 10%. Under certain conditions, additives may be naturally precipitated, forming a precipitate. This precipitate is mainly due to the decrease of solubility of additives in low temperature environment, especially in winter. The existing filling mechanism does not have the function of circulating the temperature of lubricating oil, and directly filling lubricating oil in low temperature environment will cause the problem of poor uniformity of filled lubricating oil, affecting the use effect of lubricating oil. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of lubricating oil filling mechanism, solve the problem that the uniformity of lubricating oil in prior art under low temperature environment can be poor, directly filling, can affect the use effect of lubricating oil.
[0005] The utility model provides the following technical scheme: a kind of lubricating oil filling mechanism, comprising:
[0006] Supporting table;
[0007] Quantitative filling mechanism, the quantitative filling mechanism is arranged on supporting table, and the quantitative filling mechanism is used to quantitatively fill lubricating oil;
[0008] Heating mechanism, the heating mechanism is arranged on quantitative filling mechanism, and the heating mechanism is used to heat lubricating oil in cycle.
[0009] As the preferred technical scheme of the above, the top of the supporting table is fixedly installed with PLC controller, the corner of the bottom of the supporting table is fixedly installed with universal wheel, the top of the supporting table is welded with push-pull frame, and the top of the supporting table is fixedly installed with supporting leg.
[0010] Through the above technical scheme, the universal wheel is designed, and the structure is conveniently turned over.
[0011] As the preferred of the above technical scheme, the end of the support leg away from the support table is fixedly installed with an oil storage cylinder, the left side of the oil storage cylinder is fixedly installed with a plastic clamping piece, and the top of the oil storage cylinder is detachably connected with a movable cover.
[0012] Through the above technical scheme, the handle pipe is conveniently stored through the design of the plastic clamping piece.
[0013] As the preferred of the above technical scheme, the quantitative filling mechanism comprises a quantitative pump, the quantitative pump is fixedly installed on the top of the support table, the input pipe of the quantitative pump is fixedly connected with the bottom of the oil storage cylinder, the output end of the quantitative pump is fixedly connected with a three-way pipe, the left side of the three-way pipe is fixedly connected with a second valve, the front of the three-way pipe is fixedly connected with a first valve, the left side of the second valve is fixedly connected with a hose, the end of the hose away from the second valve is fixedly connected with a handle pipe, the end of the handle pipe away from the hose is fixedly connected with a folding pipe, and the end of the folding pipe away from the handle pipe is threadedly connected with a filling end pipe.
[0014] Through the above technical scheme, the user can conveniently switch the filling and internal circulation of the lubricating oil through the design of the three-way pipe, the first valve and the second valve.
[0015] As the preferred of the above technical scheme, the inner wall of the filling end pipe is fixedly installed with a porous partition plate, the side of the porous partition plate is fixedly connected with an elastic piece, the end of the elastic piece away from the porous partition plate is fixedly connected with an end cover piece, the end cover piece is slidingly connected on the inner wall of the filling end pipe, the outer wall of the end cover piece is provided with a filling groove, the side of the end cover piece is fixedly connected with a rubber ring, and the side of the rubber ring away from the end cover piece is movably connected with the end of the filling end pipe.
[0016] Through the above technical scheme, the filling end pipe can be automatically closed after filling through the design of the porous partition plate, the elastic piece, the end cover piece, the rubber ring and the filling groove.
[0017] As the preferred of the above technical scheme, the heating mechanism comprises a return pipe and a heating bin, the return pipe is fixedly connected on the front of the first valve, the heating bin is fixedly connected on the top of the oil storage cylinder, and the end of the return pipe away from the first valve is fixedly connected on the top of the heating bin.
[0018] Through the above technical scheme, the lubricating oil can be conveniently circulated through the design of the return pipe and the heating bin.
[0019] As the preferred of the above technical scheme, the copper pipe is fixedly installed between the two sides of the inner wall of the heating bin, the electric heating rod is fixedly installed on the side of the heating bin, the heating end of the electric heating rod is located in the inner cavity of the copper pipe, and the symmetric flow guide plates are fixedly installed on the inner wall of the heating bin.
[0020] Through the technical scheme, the circulating lubricating oil can be uniformly heated through the design of the copper pipe, the electric heating rod and the symmetrical flow guide plate.
[0021] Compared with the prior art, the utility model has the advantages that:
[0022] The utility model discloses a design of heating mechanism, opens no. 1 valve after closing no. 2 valve, and then the lubricating oil in the oil storage cylinder can be extracted by the help of the quantitative pump, so that the lubricating oil is transported to the inner chamber of the heating bin through the return pipe, and then the lubricating oil flows through the outer surface of the copper pipe under the action of gravity and the blocking of the symmetrical flow guide plate, and the electric heating rod can be controlled to work, and the lubricating oil is heated by the copper pipe, so that the internal circulation and temperature rise of the lubricating oil are realized, the sediment in the lubricating oil caused by low temperature is eliminated, the uniformity of the lubricating oil is improved, and the use effect of the lubricating oil is improved. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a perspective view of the utility model;
[0024] Figure 2 It is a sectional view of the oil storage cylinder of the utility model;
[0025] Figure 3 It is a sectional view of the filling end pipe of the utility model;
[0026] Figure 4 It is a sectional view of the copper pipe and the symmetrical flow guide plate of the utility model.
[0027] In the drawing: 1, support table; 11, PLC controller; 12, universal wheel; 13, push-pull frame; 14, support leg; 15, oil storage cylinder; 16, plastic clamping piece; 17, movable cover; 2, quantitative filling mechanism; 21, quantitative pump; 22, three-way pipe; 23, no. 1 valve; 24, no. 2 valve; 25, hose; 26, handle pipe; 27, folding pipe; 28, filling end pipe; 281, multi-hole partition plate; 282, elastic piece; 283, end cover piece; 284, rubber ring; 285, filling groove; 3, heating mechanism; 31, return pipe; 32, heating bin; 33, copper pipe; 34, electric heating rod; 35, symmetrical flow guide plate. DETAILED DESCRIPTION
[0028] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model.
[0029] As Figures 1-4 shown, the utility model provides a technical scheme: a lubricating oil filling mechanism, comprising:
[0030] Support table 1;
[0031] The metering filling mechanism 2 is mounted on the support platform 1 and is used to meter the lubricating oil.
[0032] Heating mechanism 3 is installed on metering filling mechanism 2 and is used to circulate and heat lubricating oil.
[0033] As one implementation method in this embodiment, such as Figure 1 As shown, a PLC controller 11 is fixedly installed on the top of the support platform 1. Casters 12 are fixedly installed at the corner of the bottom of the support platform 1. A push-pull bracket 13 is welded to the top of the support platform 1. A support leg 14 is fixedly installed on the top of the support platform 1. An oil reservoir 15 is fixedly installed at the end of the support leg 14 away from the support platform 1. A plastic clip 16 is fixedly installed on the left side of the oil reservoir 15. A movable cover 17 is detachably connected to the top of the oil reservoir 15. The PLC controller 11 is an existing device. The controller 11 is used to control the operation of the metering pump 21 and the heating rod 34. The design of the casters 12 and the push-pull bracket 13 makes it easy for users to move this structure. The support leg 14 is used to raise and support the oil reservoir 15. The plastic clip 16 is used to secure the handle tube 26 for easy storage and organization. The movable cover 17 is connected to the oil reservoir 15 by threads. The movable cover 17 can be rotated out from the top of the oil reservoir 15, and then lubricating oil can be filled into the inner cavity of the oil reservoir 15.
[0034] As one implementation method in this embodiment, such as Figure 2 As shown, the metering filling mechanism 2 includes a metering pump 21, which is fixedly installed on the top of the support platform 1. The input pipe of the metering pump 21 is fixedly connected to the bottom of the oil reservoir 15. A three-way pipe 22 is fixedly connected to the output end of the metering pump 21. A second valve 24 is fixedly connected to the left side of the three-way pipe 22. A first valve 23 is fixedly connected to the front of the three-way pipe 22. A hose 25 is fixedly connected to the left side of the second valve 24. A handle pipe 26 is fixedly connected to the end of the hose 25 away from the second valve 24. A folded pipe 27 is fixedly connected to the end of the handle pipe 26 away from the hose 25. A screw thread is attached to the end of the folded pipe 27 away from the handle pipe 26. The differential is connected to a filling pipe 28. In the initial state, valve 23 is closed and valve 24 is open. The filling pipe 28 is inserted into the lubricating oil filling port of the differential. The user can set the filling amount through the PLC controller 11, and then control the metering pump 21 to work through the PLC controller 11. The metering pump 21 can draw a certain amount of lubricating oil from the oil reservoir 15 and deliver it to the inside of the differential through the three-way pipe 22, valve 24, hose 25, handle pipe 26, bend pipe 27 and filling pipe 28 to realize the function of metered filling and avoid the problem of lubricating oil waste or insufficient filling.
[0035] As an implementation form in the embodiment, as shown in Figure 3 The inner wall of the filling end pipe 28 is fixedly provided with a porous partition plate 281. The side of the porous partition plate 281 is fixedly connected with an elastic member 282. The end, away from the porous partition plate 281, of the elastic member 282 is fixedly connected with an end cover member 283. The end cover member 283 is slidably connected to the inner wall of the filling end pipe 28. The outer wall of the end cover member 283 is provided with a filling groove 285. The side of the end cover member 283 is fixedly connected with a rubber ring 284. The side, away from the end cover member 283, of the rubber ring 284 is movably connected to the end of the filling end pipe 28. When the quantitative pump 21 is running to output the lubricating oil through the folding pipe 27, the end cover member 283 can be pushed by the pushing force of the lubricating oil, so as to be displaced away from the filling end pipe 28. At the same time, the elastic member 282 is stretched. The lubricating oil is then output from the inner cavity of the filling groove 285. When the output of the lubricating oil is paused, the pushing force of the lubricating oil on the end cover member 283 disappears. Then, the end cover member 283 is reset by the reset elastic force of the elastic member 282. At the same time, the connection between the end cover member 283 and the filling end pipe 28 is sealed by the rubber ring 284, so as to realize the function of preventing the lubricating oil from scattering, reduce the waste rate of the lubricating oil, and facilitate the replacement of the damaged filling end pipe 28 through the connection relationship between the folding pipe 27 and the filling end pipe 28.
[0036] As an implementation form in the embodiment, as shown in Figure 2 , Figure 4 The heating mechanism 3 comprises a return pipe 31 and a heating bin 32. The return pipe 31 is fixedly connected to the front of the first valve 23. The heating bin 32 is fixedly connected to the top of the oil storage cylinder 15. The end, away from the first valve 23, of the return pipe 31 is fixedly connected to the top of the heating bin 32. The copper pipe 33 is fixedly installed between the two sides of the inner wall of the heating bin 32. The electric heating rod 34 is fixedly installed on the side of the heating bin 32. The heating end of the electric heating rod 34 is located in the inner cavity of the copper pipe 33. The symmetric flow guide plate 35 is fixedly installed on the inner wall of the heating bin 32. When used in a low-temperature environment, the second valve 24 is closed and the first valve 23 is opened. Then, the quantitative pump 21 is controlled to work. The lubricating oil inside the oil storage cylinder 15 is extracted and delivered to the inner cavity of the heating bin 32 through the return pipe 31. Then, the lubricating oil flows through the outer surface of the copper pipe 33 under the action of gravity and the blocking of the symmetric flow guide plate 35. At the same time, the electric heating rod 34 is controlled to work. The lubricating oil is heated by the copper pipe 33, so as to realize the internal circulation and temperature rising of the lubricating oil, improve the uniformity of the lubricating oil, and improve the uniformity of the lubricating oil. The electric heating rod 34 is a prior art device. The working temperature of the electric heating rod 34 is set to 50°C.
[0037] Working principle: when using, the inner cavity of the oil storage cylinder 15 is filled with lubricating oil by disassembling the movable cover 17 in advance, in the initial state, the first valve 23 is in the closed state, the second valve 24 is in the open state, the filling end pipe 28 is inserted into the lubricating oil filling port of the differential, the user can set the filling amount from the PLC controller 11, then the PLC controller 11 controls the operation of the quantitative pump 21, the quantitative pump 21 can extract a certain amount of lubricating oil in the oil storage cylinder 15, and the lubricating oil is transported to the inside of the differential through the three-way pipe 22, the second valve 24, the hose 25, the handle pipe 26, the folding pipe 27 and the filling end pipe 28, realizing the function of quantitative filling, when used in low temperature environment, the lubricating oil should be heated in circulation, first close the second valve 24 and open the first valve 23, then control the quantitative pump 21 to work, so that the lubricating oil is transported to the inner cavity of the heating bin 32 through the return pipe 31 and then returns to the oil storage cylinder 15, the lubricating oil will flow through the outer surface of the copper pipe 33 under the action of gravity and the blocking of the symmetrical flow guide plate 35, at the same time, the electric heating rod 34 is controlled to work, and the copper pipe 33 is used to heat the lubricating oil, that is, the function of circulating heating of the lubricating oil is realized.
[0038] The above examples are only used to illustrate the technical solutions of the present application, but not limit them.
Claims
1. A lubricating oil filling mechanism characterized by comprising: Include: Supporting table (1); Quantitative filling mechanism (2), the quantitative filling mechanism (2) is arranged on the supporting table (1), and the quantitative filling mechanism (2) is used for quantitative filling of lubricating oil; Heating mechanism (3), the heating mechanism (3) is arranged on the quantitative filling mechanism (2), and the heating mechanism (3) is used for circulating heating of lubricating oil.
2. A lubricating oil filler mechanism according to claim 1, characterised in that: The top of the supporting table (1) is fixedly installed with a PLC controller (11), the corners of the bottom of the supporting table (1) are fixedly installed with universal wheels (12), the top of the supporting table (1) is welded with a push-pull frame (13), and the top of the supporting table (1) is fixedly installed with supporting legs (14).
3. A lubricating oil filler mechanism according to claim 2, characterised in that: The end of the supporting leg (14) away from the supporting table (1) is fixedly installed with an oil storage cylinder (15), the left side of the oil storage cylinder (15) is fixedly installed with a plastic clamping piece (16), and the top of the oil storage cylinder (15) is detachably connected with a movable cover (17).
4. A lubricating oil filler mechanism according to claim 3, characterised in that: The quantitative filling mechanism (2) comprises a quantitative pump (21), the quantitative pump (21) is fixedly installed on the top of the supporting table (1), the input pipe of the quantitative pump (21) is fixedly connected with the bottom of the oil storage cylinder (15), the output end of the quantitative pump (21) is fixedly connected with a three-way pipe (22), the left side of the three-way pipe (22) is fixedly connected with a second valve (24), the front of the three-way pipe (22) is fixedly connected with a first valve (23), the left side of the second valve (24) is fixedly connected with a hose (25), the end of the hose (25) away from the second valve (24) is fixedly connected with a handle pipe (26), the end of the handle pipe (26) away from the hose (25) is fixedly connected with a folding pipe (27), and the end of the folding pipe (27) away from the handle pipe (26) is threadedly connected with a filling end pipe (28).
5. A lubricating oil filler mechanism according to claim 4, characterised in that: The inner wall of the filling end pipe (28) is fixedly installed with a porous partition (281), the side of the porous partition (281) is fixedly connected with an elastic piece (282), the end of the elastic piece (282) away from the porous partition (281) is fixedly connected with an end cover piece (283), the end cover piece (283) is slidably connected on the inner wall of the filling end pipe (28), the outer wall of the end cover piece (283) is provided with a filling groove (285), the side of the end cover piece (283) is fixedly connected with a rubber ring (284), and the side of the rubber ring (284) away from the end cover piece (283) is movably connected with the end of the filling end pipe (28).
6. A lubricating oil filler mechanism according to claim 4, wherein: The heating mechanism (3) comprises a return pipe (31) and a heating bin (32), the return pipe (31) is fixedly connected to the front of the first valve (23), the heating bin (32) is fixedly connected to the top of the oil storage cylinder (15), and the end of the return pipe (31) away from the first valve (23) is fixedly connected to the top of the heating bin (32).
7. A lubricating oil filler mechanism according to claim 6, characterised in that: The copper pipe (33) is fixedly installed between the two sides of the inner wall of the heating bin (32), the side of the heating bin (32) is fixedly installed with the electric heating rod (34), the heating end of the electric heating rod (34) is located in the inner cavity of the copper pipe (33), and the symmetric flow guide plates (35) are fixedly installed on the inner wall of the heating bin (32).