Supporting device for composite reinforced curved-surface wall plate

Abstract

The utility model discloses a composite stiffened curved surface wallboard supporting device which is formed by connecting a plurality of supporting frames, each supporting frame is formed by assembling aluminum profiles and comprises two cross beams, two longitudinal beams and two long vertical beams, the two cross beams are an upper cross beam and a lower cross beam respectively, walking wheels are arranged at the bottoms of the two ends of the lower cross beam respectively, and the longitudinal beams are connected with the two long vertical beams respectively. The middles of the opposite sides of the two longitudinal beams are connected through a lower cross beam, long vertical beams are arranged in the middles of the upper portions of the two longitudinal beams respectively, horizontal clamps are arranged on the upper portions of the two long vertical beams respectively, an upper cross beam is arranged between the two long vertical beams, channel steel is arranged on the upper cross beam, a supporting block is installed in the channel steel, and the upper portion of the supporting block protrudes out of the channel steel. The bearing molded surface of the supporting block is designed according to the molded surface of the supporting part of the wallboard, and the adjacent supporting units are connected and fixed through the connecting longitudinal beams. According to the supporting device, stable supporting and posture adaptation of the composite wall plate in all working procedures can be achieved, the development cost and the site occupancy rate are reduced, and the reuse rate of the supporting device is increased.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of aircraft manufacturing, and specifically relates to a composite stiffened curved wall plate supporting device. BACKGROUND

[0002] Modern aircraft fuselage wall plates, as main load-bearing components, have typical characteristics such as large size and complex curvature, and the manufacturing precision thereof directly relates to the structural safety and aerodynamic performance of the aircraft. Although traditional metal wall plates have good mature technology, they are limited by material specific strength and fatigue resistance and are difficult to meet the lightweight and long-life design requirements of new-generation aircraft. With the breakthrough of composite material technology, composite material wall plates have gradually replaced traditional metal wall plates based on the advantages of high specific strength, corrosion resistance and designability.

[0003] The manufacturing process of the composite stiffened curved wall plate involves multi-process cooperation, and different processes have different requirements for the attitude of the component. For example, in the detection process, in order to judge the deformation of the outer surface of the wall plate and the offset of the inner surface of the stringer, the inner / outer surface of the component needs to be detected alternately. When a portable three-dimensional scanner is used for shape detection, the part needs to be placed and detected in two attitudes. The appearance quality inspection of the wall plate usually needs to be performed in the attitude of the outer surface facing upward. The thickness test of the wall plate also needs to maintain the attitude of the outer surface facing upward. Due to the difference of the outer surface of different wall plates, the position and structure of the internal stringer are also different. In the above processes, a special supporting frame is usually customized for each different wall plate. The special supporting frame of each wall plate consumes a large amount of materials, manpower and time, increases the production cost, and has the problems of high cost of customized supporting frame and poor economy. At the same time, the special supporting frame occupies a large amount of space and cannot be flexibly adjusted, which increases the difficulty of storage and management and affects the layout of the production line. SUMMARY

[0004] The utility model aims at overcoming the defects of the prior art, adapting to the actual needs, and providing a composite stiffened curved wall plate supporting device.

[0005] In order to achieve the purpose of the utility model, the utility model adopts the technical scheme that:

[0006] The application relates to a composite material reinforced curved-surface wallboard supporting device which is composed of a plurality of supporting frames connected with each other, wherein the supporting frame is assembled by aluminum profiles and comprises two cross beams, two longitudinal beams and two long vertical beams, the two cross beams are respectively an upper cross beam and a lower cross beam, the bottom of the lower cross beam is provided with walking wheels at both ends, the middle of the opposite sides of the two longitudinal beams is connected through the lower cross beam, the upper part of the two longitudinal beams is respectively provided with a long vertical beam, the upper part of the two long vertical beams is respectively provided with a horizontal clamp, the upper cross beam is arranged between the two long vertical beams, a channel steel is arranged on the upper cross beam, a supporting block is arranged in the channel steel and protrudes out of the channel steel, the load bearing surface of the supporting block is designed according to the surface of the wallboard supporting part, and the adjacent supporting units are connected and fixed through connecting longitudinal beams.

[0007] Further, the flanges of the channel steel are provided with a plurality of transversely-through mounting holes in the length direction, the supporting block is provided with through holes corresponding to the mounting holes, and the supporting block is fixed through the cooperation of a hexagonal socket screw, the mounting hole and the through hole, a nut and a gasket.

[0008] Further, at least one short vertical beam is arranged between the two cross beams.

[0009] Further, the load bearing surface of the supporting block is provided with a rubber pad.

[0010] Further, the beams are respectively connected and fixed through L-shaped corner connectors.

[0011] Further, the channel steel is connected with the upper cross beam through fasteners.

[0012] The application has the advantages that;

[0013] The application can realize the stable support and posture adaptation of composite material wallboards with different sizes and surface characteristics in various processes by assembling supporting frames with different numbers and replacing supporting blocks with different load bearing surfaces, the development cost and site occupancy rate are reduced, and the reuse rate of the supporting device is improved. ACCURACY OF DRAWINGS

[0014] Figure 1 is a structural schematic view of a preferred embodiment of the application;

[0015] Figure 2 is a structural schematic view of a supporting frame in the preferred embodiment of the application;

[0016] Figure 3 is Figure 2 a top view of the application;

[0017] Figure 4 is a structural schematic view of the application in which different supporting blocks are replaced;

[0018] Figure 5 is a structural schematic view of the application in which the number of supporting frames is increased;

[0019] In the diagram: support frame 1, connecting longitudinal beam 2, crossbeam 11, longitudinal beam 12, long vertical beam 13, short vertical beam 14, support block 101, rubber pad 102, horizontal clamp 103, channel steel 104, traveling wheel 106, L-shaped corner bracket 107, lifting foot 108, fastener 109, hex socket screw 105. Detailed Implementation

[0020] The present invention can be further described through the following embodiments; however, the scope of the present invention is not limited to the following embodiments. It should be understood that the embodiments described herein are disclosed by way of illustration only, and the present invention is not intended to limit its scope to the details of the construction and arrangement of the components described below or illustrated in the figures. Furthermore, in describing preferred embodiments, specific terminology will be used for clarity. It should be understood that each specific term includes all technical equivalents that operate in a similar manner to achieve a similar purpose.

[0021] Example: Taking the support of a 3m × 2m composite wall panel with hyperbolic curvature as an example, such as... Figures 1 to 3 As shown, the support device mainly consists of two parts: a load-bearing structure and a connecting structure. The load-bearing structure includes three independent support frames 1. The connecting structure uses high-strength aluminum profiles to connect longitudinal beams 2 as the core connecting components. The support frame 1 is assembled from aluminum profiles and includes two crossbeams 11, two longitudinal beams 12, and two long vertical beams 13. The two crossbeams 11 are the upper crossbeam and the lower crossbeam, respectively. The bottom of both ends of the lower crossbeam is equipped with a traveling wheel 106. The two longitudinal beams 12 are connected in the middle of opposite sides by the lower crossbeam. Long vertical beams 13 are provided in the middle of the upper part of the longitudinal beams 12. Horizontal clamps 103 are provided on the upper part of the two long vertical beams 13 respectively. An upper crossbeam is provided between the two long vertical beams 13. A channel steel 104 is provided on the upper crossbeam as a basic bearing unit. A support block 101 is installed in the channel steel 104 as the main body supporting the wall panel, and its upper part protrudes out of the channel steel 104. The bearing profile of the support block 101 is designed according to the profile of the 3m×2m wall panel support part. Adjacent support units are connected and fixed by connecting longitudinal beams 2.

[0022] In this embodiment, the flange of the channel steel 104 is provided with a plurality of transverse through mounting holes along the length direction, and the support block 101 is provided with through holes corresponding to the mounting holes. The support block 101 is fixed by passing through the mounting holes and through holes with hexagonal socket screws 105 and cooperating with nuts and washers.

[0023] In this embodiment, at least one short vertical beam 14 is provided between the two horizontal beams 11. The stability of the support can be improved by providing the short vertical beam 14.

[0024] In this embodiment, a rubber pad 102 is provided on the bearing surface of the support block 101. The rubber pad 102 can buffer and prevent the wall panel from being scratched.

[0025] In this embodiment, each beam is connected and fixed by using L-shaped corner code 107, which is convenient to connect and install and reliable in connection.

[0026] In this embodiment, the channel steel 104 is connected with the upper cross beam through the fastener 109.

[0027] In this embodiment, the support block 101 can be replaced according to the requirements of the placing posture of the wallboard in different processes. When the wallboard needs to be placed in an inner profile downward posture, the corresponding support block needs to be replaced, as shown in Figure 4 When a composite wallboard with larger size features needs to be supported, the overall stability and carrying capacity can be improved by increasing the number of support frames, as shown in Figure 5 .

[0028] The installation and wallboard detection process of the utility model is as follows:

[0029] S1: each beam is fastened and connected by using L-shaped corner code 107, and the assembly of the main part of the support frame 1 is completed;

[0030] S2: install the lifting foot 108 on both sides of the support frame 1, rotate the adjusting handle, make the lifting foot stably contact the ground and form an effective bearing structure, and facilitate the installation of the walking wheel assembly 106 at the bottom of the support frame 1;

[0031] S3: install the channel steel 104 on the upper cross beam, connect the support block 101 with the channel steel 104 through the inner hexagonal screw, then install the horizontal clamp 103, and complete the installation of the support frame 1;

[0032] S4: assemble the remaining support frames according to S1 to S3, and after determining the spatial positional relationship of each support frame, connect them through the connecting longitudinal beam 2;

[0033] S5: transfer the wallboard to the assembled support device in an inner profile downward posture, fine-tune the posture of the wallboard, make the outer profile of the wallboard fit the bearing profile of the support block 101, and fix it using the horizontal clamp 103;

[0034] S6: turn on the portable three-dimensional scanner, complete the coordinate system calibration, complete the scanning of the inner and outer profiles of the wallboard and save the data;

[0035] S7: when it is necessary to replace the placing posture, temporarily take down the wallboard from the support frame, replace the support block, and place the wallboard on the support device again. When transferring the wallboard, pay attention to the accurate alignment of the skin area in the middle of the longeron;

[0036] S8: use the portable three-dimensional scanner again to complete the scanning of the inner and outer profiles of the wallboard and save the data;

[0037] S9: If there is a subsequent process, the wallboard is shipped to the next process station by the supporting device, and if it does not need to be shipped to the next process, the wallboard is transferred and stored.

[0038] The basic principle and main features of the present application and the advantages of the present application are shown and described above. It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0039] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A composite material stiffened curved wall panel support device, the support device being formed by a plurality of support frames (1) connected together, characterised in that, The support frame (1) is assembled by aluminum profiles, comprising two cross beams (11), two longitudinal beams (12) and two long vertical beams (13), wherein the two cross beams (11) are respectively upper and lower cross beams, the bottom of the lower cross beam is provided with a traveling wheel (106) at both ends, the two longitudinal beams (12) are connected by the lower cross beam at the middle of the opposite sides, the upper part of the two longitudinal beams (12) is respectively provided with a long vertical beam (13), the upper part of the two long vertical beams (13) is respectively provided with a horizontal clamp (103), the upper cross beam is arranged between the two long vertical beams (13), the channel steel (104) is arranged on the upper cross beam, the support block (101) is installed in the channel steel (104), and the upper part of the support block (101) protrudes out of the channel steel (104), the load bearing surface of the support block (101) is designed according to the surface of the wall plate support part, and the adjacent support units are connected and fixed by the connecting longitudinal beam (2).

2. A composite material stiffened curved wall panel support apparatus according to claim 1, wherein, The flange of the channel steel (104) is provided with a plurality of transversely penetrating mounting holes in the length direction, the support block (101) is provided with a through hole corresponding to the mounting hole, and the support block (101) is fixed by penetrating the mounting hole and the through hole by the inner hexagonal screw (105) in cooperation with the nut and the gasket.

3. The composite material stiffened curved wall panel support apparatus according to claim 1, wherein, At least one short vertical beam (14) is arranged between the two cross beams (11).

4. The composite material stiffened curved wall panel support apparatus according to claim 1, wherein, The load bearing surface of the support block (101) is provided with a rubber pad (102).

5. The composite material stiffened curved wall panel support apparatus according to claim 1, wherein, Each beam is connected and fixed by the L-shaped corner code (107).

6. The composite material stiffened curved wall panel support apparatus according to claim 1, wherein, The channel steel (104) is connected with the upper cross beam by the fastener (109).

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