Sludge treatment device for industrial wastewater

By designing a sludge treatment device, which utilizes a hydraulic push rod and a motor-driven pushing and rake mechanism, the shortcomings of dredgers and sludge pumps in the sludge removal process are solved, achieving efficient sludge pushing and discharge, and is suitable for small sedimentation tanks.

CN223861375UActive Publication Date: 2026-02-03HUBEI INGENUITY ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520021303.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-02-03
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

In the existing technology, dredgers are not practical for dredging industrial wastewater. The dredging pumps need to be moved frequently, which makes dredging inconvenient, especially in small sedimentation tanks.

Method used

An industrial wastewater sludge treatment device was designed, comprising a sedimentation tank, a moving device, a rake device, and a pushing device. It utilizes a hydraulic push rod and a motor drive to realize the pushing, rakeing, and discharge of sludge, simplifying the adjustment of pipeline positions.

Benefits of technology

It achieves efficient sludge propulsion and discharge, reduces the hassle of pipeline movement, is suitable for small sedimentation tanks, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of industrial wastewater, and discloses a sludge treatment device for industrial wastewater, which comprises a settling tank, a moving device is arranged on the outer side of the settling tank, a sliding rod is fixedly connected to the rear side of the settling tank, and a sliding sleeve is slidably connected to the outer side of the sliding rod. First hydraulic push rods are fixedly connected to the outer side of the moving device and the outer side of the sliding sleeve, the outer sides of the two first hydraulic push rods are fixedly connected with a mounting frame, a push frame is fixedly connected to the outer side of the mounting frame, a raking device is arranged in the settling tank, and a pushing device is arranged in the settling tank. A mud pump is arranged on the right side of the settling tank, and an absorption nozzle fixedly connected with the mud pump through a pipeline is fixedly connected to the interior of the settling tank. The sludge treatment device for the industrial wastewater has the advantages that sludge in the wastewater can be pushed and raked, and the sludge can be conveniently discharged.
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Description

Technical Field

[0001] This utility model relates to the field of industrial wastewater, specifically to a sludge treatment device for industrial wastewater. Background Technology

[0002] Industrial wastewater refers to wastewater generated during industrial production processes. This wastewater may contain various harmful substances, and if it is discharged directly without proper treatment, it will cause serious environmental pollution. During the treatment of industrial wastewater, sludge will be produced. This sludge needs to be treated through specific technologies and methods to avoid further environmental pollution.

[0003] When cleaning sludge from industrial wastewater, the conventional method is to use mechanical equipment such as dredgers or sludge pumps. However, dredgers are not practical for industrial wastewater sludge removal and are not suitable for small sedimentation tanks. When using sludge pumps to extract sludge, the extraction position of the pipeline needs to be constantly moved to extract sludge from various locations in the sedimentation tank, but moving the pipeline is also quite troublesome. Therefore, a sludge treatment device for industrial wastewater is proposed to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an industrial wastewater sludge treatment device. This device has the advantages of pushing and rakeing sludge in wastewater and facilitating its discharge. It solves the problem that conventional methods for cleaning sludge in industrial wastewater involve using dredgers or sludge pumps. However, dredgers are impractical for industrial wastewater sludge removal and are not suitable for small sedimentation tanks. Sludge pumps require constant repositioning of the pipeline to extract sludge from various locations in the sedimentation tank, which is also cumbersome.

[0006] (II) Technical Solution

[0007] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A sludge treatment device for industrial wastewater includes a sedimentation tank. A moving device is provided on the outside of the sedimentation tank. A sliding rod is fixedly connected to the rear side of the sedimentation tank. A sliding sleeve is slidably connected to the outside of the sliding rod. A first hydraulic push rod is fixedly connected to the outside of both the moving device and the sliding sleeve. The outside of both first hydraulic push rods is fixedly connected to a mounting frame. A push frame is fixedly connected to the outside of the mounting frame. A rake device is provided inside the sedimentation tank. A pushing device is provided inside the sedimentation tank. A sludge pump is provided on the right side of the sedimentation tank. An absorption nozzle is fixedly connected to the sedimentation tank and fixedly connected to the sludge pump through a pipe.

[0008] The beneficial effects of this utility model are:

[0009] This industrial wastewater sludge treatment device has the advantages of being able to push and rake the sludge in the wastewater and conveniently discharge the sludge.

[0010] Based on the above technical solution, the present invention can be further improved as follows.

[0011] Furthermore, the moving device includes a first motor fixedly connected to the outside of the sedimentation tank, a threaded rod rotatably connected to the inside of the sedimentation tank and fixedly connected to the outside of the output shaft of the first motor, and a transmission block fixedly connected to the first hydraulic push rod and connected to the outside of the threaded rod via a threaded transmission.

[0012] The advantage of adopting the above-mentioned further solution is that it enables the mounting bracket to move left and right to change the position of the pusher, so that the pusher can be pushed left and right.

[0013] Furthermore, the mounting bracket is U-shaped and fits against the inner wall of the sedimentation tank, the pusher is L-shaped, and the right side of the pusher is inclined downward.

[0014] The advantage of adopting the above-mentioned further solution is that it allows the pusher to have a larger pushing range and makes it easier to scoop up and move the sludge at the bottom of the sedimentation tank.

[0015] Furthermore, the rake device includes a second motor fixedly connected to the outside of the sedimentation tank, a rotating rod fixedly connected to the outside of the output shaft of the second motor and rotatably connected to the inside of the sedimentation tank, and a plurality of rake rods fixedly connected to the outside of the rotating rod.

[0016] The advantage of adopting the above-mentioned further solution is that it enables the sludge to be raked to the right, making it easier to move the sludge and preventing the suction nozzle from becoming clogged.

[0017] Furthermore, the pushing device includes a fixed frame fixedly connected to the left side of the sedimentation tank, and two second hydraulic push rods are fixedly connected inside the fixed frame. The outer sides of the two second hydraulic push rods are fixedly connected to the push plate.

[0018] The advantage of adopting the above-mentioned further solution is that it can push the sludge on the left side of the bottom of the sedimentation tank to prevent the pusher from being blocked by the sludge and unable to descend.

[0019] Furthermore, a clearance groove is provided on the inner left wall of the sedimentation tank, the second hydraulic push rod passes through and extends into the interior of the sedimentation tank, and the push plate is located in the clearance groove.

[0020] The beneficial effect of adopting the above-mentioned further solution is that it reserves a place for the push plate, prevents the push plate from shifting, and prevents it from colliding with the push frame. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the mobile device of this utility model;

[0023] Figure 3 This is a schematic diagram of the cross-sectional structure of the sedimentation tank of this utility model;

[0024] Figure 4 This is a schematic diagram of the rake-moving device of this utility model;

[0025] Figure 5 This is a schematic diagram of the propulsion device structure of this utility model.

[0026] In the diagram: 1. Sedimentation tank; 2. Moving device; 21. First motor; 22. Threaded rod; 23. Transmission block; 3. Sliding rod; 4. Sliding sleeve; 5. First hydraulic push rod; 6. Mounting frame; 7. Push frame; 8. Rake device; 81. Second motor; 82. Rotating rod; 83. Rake rod; 9. Pushing device; 91. Fixed frame; 92. Second hydraulic push rod; 93. Push plate; 10. Sludge pump; 11. Absorption nozzle. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the embodiments, by Figure 1-5The present invention discloses a sludge treatment device for industrial wastewater. The device includes a sedimentation tank 1, a moving device 2 on the outside of the sedimentation tank 1, a sliding rod 3 fixedly connected to the rear side of the sedimentation tank 1, a sliding sleeve 4 slidably connected to the outside of the sliding rod 3, a first hydraulic push rod 5 fixedly connected to the outside of both the moving device 2 and the sliding sleeve 4, the outside of both first hydraulic push rods 5 being fixedly connected to a mounting frame 6, a push frame 7 fixedly connected to the outside of the mounting frame 6, a rake device 8 and a push device 9 inside the sedimentation tank 1, a sludge pump 10 on the right side of the sedimentation tank 1, and an absorption nozzle 11 fixedly connected to the sludge pump 10 via a pipe inside the sedimentation tank 1.

[0029] The mobile device 2 includes a first motor 21 fixedly connected to the outside of the sedimentation tank 1. A threaded rod 22 rotatably connected to the inside of the sedimentation tank 1 is fixedly connected to the outside of the output shaft of the first motor 21. A transmission block 23 fixedly connected to the first hydraulic push rod 5 is connected to the outside of the threaded rod 22 via a threaded transmission.

[0030] In this embodiment, during actual use, the start of the first motor 21 will drive the threaded rod 22 to rotate, thereby causing the transmission block 23 to move outside the threaded rod 22 under the action of the thread, which in turn drives the first hydraulic push rod 5 to move.

[0031] The mounting bracket 6 is U-shaped and fits against the inner wall of the sedimentation tank 1, while the pusher 7 is L-shaped and tilted downwards on its right side.

[0032] In this embodiment, during actual use, the pusher 7 outside the mounting frame 6 can push the sludge. The inclined pusher 7 can fit more closely to the bottom surface of the sedimentation tank 1, making it easier to scoop up the settled sludge. The L-shaped pusher 7 can also push the sludge to prevent it from falling off.

[0033] The rake device 8 includes a second motor 81 fixedly connected to the outside of the sedimentation tank 1, a rotating rod 82 fixedly connected to the outside of the output shaft of the second motor 81 and rotatably connected to the inside of the sedimentation tank 1, and a plurality of rake rods 83 fixedly connected to the outside of the rotating rod 82.

[0034] In this embodiment, during actual use, the second motor 81 is a geared motor. The start of the second motor 81 can drive the rotating rod 82 to rotate, which in turn drives multiple rake rods 83 to rotate. The rotating rake rods 83 are flat and can pull the sludge to the right to bring the sludge closer to the suction nozzle. The rotation direction of the rake rods 83 is relatively slow to prevent the sludge from spreading, which facilitates the extraction of the suction nozzle 11 and also prevents the pipe from becoming blocked.

[0035] The pushing device 9 includes a fixed frame 91 fixedly connected to the left side of the sedimentation tank 1. Two second hydraulic push rods 92 are fixedly connected inside the fixed frame 91. The outer sides of the two second hydraulic push rods 92 are fixedly connected to the push plate 93.

[0036] In this embodiment, during actual use, when the second hydraulic push rod 92 is activated, the push plate 93 can move outward and push the sludge at the bottom of the sedimentation tank. When the push frame 7 pushes the sludge to the right, there is a blind spot behind it. The push plate 93 makes it convenient to clean the sludge on the left side.

[0037] The sedimentation tank 1 has a clearance groove on its inner left wall, the second hydraulic push rod 92 passes through and extends into the interior of the sedimentation tank 1, and the push plate 93 is located in the clearance groove.

[0038] In this embodiment, during actual use, the clearance groove allows the push plate 93 to be placed inside, preventing it from colliding with the push frame 7 when it moves. A sealing gasket should be provided between the second hydraulic push rod 92 and the sedimentation tank 1 to prevent wastewater from seeping out.

[0039] Working principle:

[0040] The sedimentation tank 1 is a storage device for treating and settling wastewater. After the wastewater is discharged into the sedimentation tank, some of the clean water will enter the next process through the upper pipe, while some of the sludge will settle to a certain extent. At this time, the first hydraulic push rod 5 can be activated to raise the push frame 7, and at the same time, the second hydraulic push rod 92 can be activated to push the push plate 93 to the right on the bottom left side of the sedimentation tank 1, so that no sludge accumulates under the push frame 7. Then, the push plate 93 is retracted and the push frame 7 is lowered. The first motor 21 is activated to move the mounting frame 6 along the direction of the threaded rod 22 and the sliding rod 3, and drive the push frame 7 to push the sludge to the right. At the same time, the activation of the second motor 81 will cause multiple rake rods 83 to pull the sludge, so that the sludge is close to the suction nozzle 11, so that the sludge pump 10 can extract the sludge.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sludge treatment device for industrial wastewater, comprising a sedimentation tank (1), characterized in that: A moving device (2) is provided on the outside of the sedimentation tank (1). A sliding rod (3) is fixedly connected to the rear side of the sedimentation tank (1). A sliding sleeve (4) is slidably connected to the outside of the sliding rod (3). A first hydraulic push rod (5) is fixedly connected to the outside of both the moving device (2) and the outside of the sliding sleeve (4). The outside of both first hydraulic push rods (5) is fixedly connected to the mounting frame (6). A push frame (7) is fixedly connected to the outside of the mounting frame (6). A rake device (8) is provided inside the sedimentation tank (1). A push device (9) is provided inside the sedimentation tank (1). A sludge pump (10) is provided on the right side of the sedimentation tank (1). An absorption nozzle (11) is fixedly connected to the sedimentation tank (1) and fixedly connected to the sludge pump (10) through a pipe.

2. The sludge treatment device for industrial wastewater according to claim 1, characterized in that: The moving device (2) includes a first motor (21) fixedly connected to the outside of the sedimentation tank (1). The output shaft of the first motor (21) is fixedly connected to a threaded rod (22) rotatably connected to the inside of the sedimentation tank (1). The outside of the threaded rod (22) is connected to a transmission block (23) fixedly connected to the first hydraulic push rod (5) via a threaded transmission.

3. The sludge treatment device for industrial wastewater according to claim 1, characterized in that: The mounting bracket (6) is U-shaped and fits the inner wall of the sedimentation tank (1), the pusher (7) is L-shaped, and the right side of the pusher (7) is inclined downward.

4. The sludge treatment device for industrial wastewater according to claim 1, characterized in that: The rake device (8) includes a second motor (81) fixedly connected to the outside of the sedimentation tank (1), a rotating rod (82) fixedly connected to the outside of the output shaft of the second motor (81) and rotatably connected to the inside of the sedimentation tank (1), and a plurality of rake rods (83) fixedly connected to the outside of the rotating rod (82).

5. The sludge treatment device for industrial wastewater according to claim 1, characterized in that: The pushing device (9) includes a fixed frame (91) fixedly connected to the left side of the sedimentation tank (1). Two second hydraulic push rods (92) are fixedly connected inside the fixed frame (91). The outer sides of the two second hydraulic push rods (92) are fixedly connected to the push plate (93).

6. The sludge treatment device for industrial wastewater according to claim 5, characterized in that: The sedimentation tank (1) has a clearance groove on its inner left wall. The second hydraulic push rod (92) passes through and extends into the interior of the sedimentation tank (1). The push plate (93) is located in the clearance groove.