Batching system for pesticide compounding

Abstract

The utility model relates to the field of pesticide production equipment, in particular to a batching system for pesticide compounding, which comprises a batching bin and a mixing barrel, the batching bin is mounted at the top of the mixing barrel and adopts a cylindrical structure, a plurality of pesticide barrels are arranged in the batching bin in a surrounding manner, water outlet pipes are arranged at the bottoms of the pesticide barrels and are communicated with the mixing barrel, and the mixing barrel is communicated with the batching bin. A liquid level meter is arranged in the pesticide barrel, an electric valve is arranged on the water outlet pipe, the liquid level meter is used for monitoring the pesticide liquid level in the pesticide barrel in real time, the electric valve on the water outlet pipe is controlled to be opened and closed through a numerical controller, and it is ensured that all pesticide raw materials are accurately added into the mixing barrel according to the set proportion; a weighing sensor is arranged on the re-metering box and used for accurately measuring the weight of the pesticide raw materials flowing into the mixing barrel, and an electric valve on a liquid discharging pipe is controlled to be opened and closed through a numerical controller, so that accurate metering of each pesticide raw material is ensured.

Description

Technical Field

[0001] This utility model relates to the field of pesticide production equipment, specifically a batching system for pesticide compounding. Background Technology

[0002] Pesticide compounding refers to mixing two or more pesticides in a specific ratio to enhance efficacy, broaden the control range, or reduce resistance. Precise ingredient mixing is a crucial step in pesticide compounding. Existing pesticide compounding equipment typically suffers from the following problems:

[0003] Inaccurate ingredient mixing: Manual mixing makes it difficult to ensure that all ingredients are added in the correct proportions, which may lead to unstable efficacy.

[0004] Uneven mixing: There may be localized uneven mixing during the mixing process, which will affect the quality of the final product.

[0005] Complex operation: The operation process of existing equipment is relatively complicated, requiring a lot of manual intervention, which increases the labor intensity.

[0006] Poor safety: Some pesticide components are corrosive or toxic, and improper handling may cause harm to operators.

[0007] Environmental issues: Waste gas or waste liquid may be generated during the ingredient preparation and mixing process, causing pollution to the environment. Utility Model Content

[0008] (a) Technical problems to be solved

[0009] In view of the shortcomings of the existing technology, this utility model provides a batching system for pesticide compounding.

[0010] (II) Technical Solution

[0011] To achieve the above objectives, this utility model provides the following technical solution: A batching system for pesticide compounding according to this utility model includes a batching silo and a mixing cylinder. The batching silo is installed on top of the mixing cylinder and has a cylindrical structure. Several pesticide cartridges are arranged around the batching silo. A water outlet pipe is provided at the bottom of each pesticide cartridge and is connected to the mixing cylinder. A level gauge is installed inside each pesticide cartridge. An electric valve is installed on the water outlet pipe. A stirring device is installed inside the mixing cylinder for mixing multiple pesticides. A CNC controller is installed on the mixing cylinder and is electrically connected to the level gauge, electric valve, and stirring device. A weighing box is provided at the bottom of the water outlet pipe, and a weighing sensor is installed on the weighing box. A drain pipe is provided on the outside of the weighing box, and an electric valve is installed on the drain pipe. The weighing sensor is electrically connected to the CNC controller.

[0012] In a further preferred embodiment, the cartridge case is provided with an observation port, and a liquid level line is provided on the observation port.

[0013] Preferably, the stirring device includes a drive motor and a stirring paddle. The drive motor is fixedly installed on the outer wall of the mixing cylinder, and the stirring paddle is installed at the output end of the drive motor and extends into the mixing cylinder. The other end of the stirring paddle is rotatably connected to the inner wall of the mixing cylinder.

[0014] Preferably, the mixing cylinder is provided with an exhaust port, a filter cylinder is disposed on the exhaust port, filter cotton is installed inside the filter cylinder, and the filter cylinder is installed on the exhaust port by a threaded structure.

[0015] More preferably, the filter cartridge is further provided with an activated carbon adsorption layer.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a batching system for pesticide compounding, which has the following beneficial effects:

[0018] Precise ingredient ratio:

[0019] Level gauge and electric valve: A level gauge is installed inside the cartridge to monitor the pesticide level in real time, and an electric valve on the outlet pipe is controlled by a CNC to ensure that each pesticide raw material is added to the mixing cylinder in a precise proportion.

[0020] Double-weighing box and weighing sensor: A double-weighing box is installed at the bottom of the outlet pipe, and a weighing sensor is installed on the double-weighing box to accurately measure the weight of pesticide raw materials flowing into the mixing cylinder. The electric valve on the drain pipe is opened and closed by a CNC controller to ensure accurate measurement of each pesticide raw material.

[0021] High-efficiency mixing:

[0022] The mixing device includes a drive motor and a stirring paddle. The drive motor is fixedly mounted on the outer wall of the mixing cylinder, and the stirring paddle is mounted on the output end of the drive motor and extends into the mixing cylinder. The other end of the stirring paddle is rotatably connected to the inner wall of the mixing cylinder to ensure uniform mixing and improve mixing efficiency.

[0023] High degree of automation:

[0024] CNC: The CNC is electrically connected to the level gauge, electric valve and stirring device. It automatically controls the entire batching process through set parameters, reducing manual intervention and improving work efficiency.

[0025] Easy to operate:

[0026] Double-feeding box and weighing sensor: The design of the double-feeding box makes it easier to measure each pesticide raw material. The weight is monitored in real time by the weighing sensor and automatically controlled by the CNC machine to ensure the accuracy and efficiency of the batching process.

[0027] CNC and HMI: The entire batching system is controlled by a CNC, and operators can easily set parameters and monitor the batching process through the HMI, improving ease of operation.

[0028] Safe and reliable:

[0029] Electric valves: The opening and closing of electric valves are controlled by a CNC machine to ensure that each pesticide raw material is added to the mixing cylinder in a precise proportion according to the set ratio, avoiding safety hazards caused by human error.

[0030] The design of the observation port and liquid level line allows operators to check the liquid level changes in the cartridge at any time, ensuring the accuracy of the liquid level gauge and improving the safety of the system.

[0031] Environmental friendliness:

[0032] Exhaust port and filter cartridge: The mixing cylinder is equipped with an exhaust port and a filter cartridge. The filter cartridge is filled with filter cotton and activated carbon adsorption layer to filter impurities and harmful substances in the discharged gas, ensuring that the discharged gas is clean and environmentally friendly and reducing the impact on the environment.

[0033] Filter cartridge structure: The filter cartridge is installed on the exhaust port through a threaded structure, which is convenient for disassembly and replacement, ensuring environmental protection performance during long-term operation. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0035] Figure 2 This is a top view of the material mixing silo structure of this utility model;

[0036] Figure 3 This is a bottom view of the material mixing hopper structure of this utility model;

[0037] Figure 4 This is a schematic diagram of the cross-sectional structure of the mixing cylinder of this utility model;

[0038] Figure 5 This is a schematic diagram of the cross-sectional structure of the composite measuring box of this utility model;

[0039] In the diagram: 1. Mixing cylinder; 2. Batching bin; 3. Chemical cartridge; 4. Water outlet pipe; 5. Level gauge; 6. Electric valve; 7. Measurement box; 8. Observation port; 9. Drain pipe; 10. CNC controller; 11. Drive motor; 12. Weighing sensor; 13. Stirring paddle; 14. Exhaust port; 15. Filter cartridge; 16. Filter cotton; 17. Activated carbon adsorption layer. Detailed Implementation

[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0041] Please see Figure 1-5 This utility model discloses a batching system for pesticide compounding, comprising a batching bin 2 and a mixing cylinder 1. The batching bin 2 is installed on top of the mixing cylinder 1 and has a cylindrical structure. Several pesticide cartridges 3 are arranged around the inside of the batching bin 2. A water outlet pipe 4 is provided at the bottom of each pesticide cartridge 3 and is connected to the mixing cylinder 1. A level gauge 5 is installed inside each pesticide cartridge 3. An electric valve 6 is installed on the water outlet pipe 4. A stirring device is installed inside the mixing cylinder 1 for mixing multiple pesticides. A CNC controller 10 is installed on the mixing cylinder 1 and is electrically connected to the level gauge 5, the electric valve 6, and the stirring device. A weighing box 7 is provided at the bottom of the water outlet pipe 4 and a weighing sensor 12 is installed on the weighing box 7. A drain pipe 9 is provided on the outside of the weighing box 7 and an electric valve 6 is installed on the drain pipe 9. The weighing sensor 12 is electrically connected to the CNC controller 10.

[0042] This pesticide compounding system improves the accuracy and efficiency of compounding through automated batching and mixing, while ensuring operational safety and environmental friendliness. Its working principle is as follows:

[0043] Ingredient bin 2:

[0044] The ingredient hopper 2 is installed on top of the mixing cylinder 1. It has a cylindrical structure and several medicine cartridges 3 are arranged around the inside.

[0045] The bottom of the cartridge 3 is equipped with a water outlet pipe 4, which is connected to the mixing cylinder 1 and is used to transport the pesticide raw materials in the cartridge 3 to the mixing cylinder 1.

[0046] A level gauge 5 is installed inside the cartridge 3 to detect the pesticide level inside the cartridge 3, ensuring precise control of the amount of raw materials added.

[0047] An electric valve 6 is installed on the water outlet pipe 4 to control the outflow of pesticide raw materials from the cartridge 3.

[0048] Mixing cylinder 1:

[0049] Mixing cylinder 1 is used to receive pesticide raw materials from the pesticide cylinder 3 and mix them.

[0050] The mixing cylinder 1 is equipped with a stirring device, which is used to stir and mix various pesticides to ensure uniform mixing.

[0051] A CNC controller 10 is installed on the mixing cylinder 1. The CNC controller 10 is electrically connected to the level gauge 5, the electric valve 6 and the stirring device, and is used to control the operation of the entire batching system.

[0052] Repetition box 7:

[0053] The bottom of the water outlet pipe 4 is equipped with a weighing box 7, and the weighing box 7 is equipped with a weighing sensor 12 for accurately measuring the weight of pesticide raw materials flowing into the mixing cylinder 1.

[0054] The weighing sensor 12 is electrically connected to the CNC controller 10 to ensure precise control of the amount of each pesticide ingredient added.

[0055] The outer side of the refill box 7 is provided with a drain pipe 9, and an electric valve 6 is installed on the drain pipe 9 to control the discharge of excess liquid in the refill box 7.

[0056] Observation port 8:

[0057] The mixing chamber 2 is equipped with an observation port 8, and the cartridge 3 is equipped with a liquid level line, which is used to visually view the liquid level in the cartridge 3 and ensure the accuracy of the liquid level gauge 5.

[0058] Stirring device:

[0059] The mixing device includes a drive motor 11 and a stirring paddle 13. The drive motor 11 is fixedly installed on the outer wall of the mixing cylinder 1, and the stirring paddle 13 is installed at the output end of the drive motor 11 and extends into the mixing cylinder 1.

[0060] The other end of the stirring paddle 13 is rotatably connected to the inner wall of the mixing cylinder 1 to ensure that the stirring paddle 13 can fully stir the pesticide raw materials in the mixing cylinder 1.

[0061] Exhaust port 14 and filter cartridge 15:

[0062] The mixing cylinder 1 is provided with an exhaust port 14, and a filter cylinder 15 is installed on the exhaust port 14. Filter cotton 16 is installed inside the filter cylinder 15 to filter impurities in the discharged gas.

[0063] The filter cartridge 15 is installed on the exhaust port 14 via a threaded structure, making it easy to disassemble and replace.

[0064] The filter cartridge 15 is also equipped with an activated carbon adsorption layer 17, which is used to adsorb harmful substances in the exhaust gas to ensure environmental protection.

[0065] Working principles of various preferred technical solutions

[0066] The liquid level gauge 5 and the electric valve 6 inside the cartridge 3:

[0067] The level gauge 5 detects the pesticide level in the cartridge 3 and transmits the signal to the CNC 10. The CNC 10 controls the opening and closing of the electric valve 6 according to the set formula ratio to ensure that each pesticide raw material is added to the mixing cylinder 1 in a precise proportion.

[0068] Compound volumetric box 7 and weighing sensor 12:

[0069] The weighing sensor 12 inside the weighing box 7 detects the weight of the pesticide raw materials flowing into the mixing cylinder 1 and transmits the signal to the CNC 10. The CNC 10 controls the opening and closing of the electric valve 6 according to the set weight to ensure precise control of the amount of each pesticide raw material added.

[0070] Observation port 8 and liquid level line:

[0071] The observation port 8 on the mixing hopper 2 and the liquid level line on the cartridge 3 are used to visually view the liquid level in the cartridge 3, ensuring the accuracy of the level gauge 5 and facilitating operators to check the changes in the liquid level in the cartridge 3 at any time.

[0072] Stirring device:

[0073] The stirring device drives the stirring paddle 13 to rotate via the drive motor 11, thoroughly mixing various pesticide raw materials to ensure uniform mixing. The other end of the stirring paddle 13 is rotatably connected to the inner wall of the mixing cylinder 1, ensuring the stability of the stirring paddle 13 and the stirring effect.

[0074] Exhaust port 14 and filter cartridge 15:

[0075] The filter cartridge 15 on the exhaust port 14 is equipped with filter cotton 16 and activated carbon adsorption layer 17. The filter cotton 16 is used to filter impurities in the exhaust gas, and the activated carbon adsorption layer 17 is used to adsorb harmful substances in the exhaust gas, ensuring that the exhaust gas is clean and environmentally friendly.

[0076] Summarize

[0077] As can be seen from the above description of the working principle, the pesticide compounding system provided by this utility model improves the accuracy and efficiency of compounding through automated compounding and mixing, while ensuring operational safety and environmental friendliness. The design of the level gauge 5 and electric valve 6, the weighing box 7 and weighing sensor 12, the observation port 8 and level line, the stirring device, and the exhaust port 14 and filter cartridge 15 within the cartridge 3 further optimizes the system's performance and ensures efficient operation. This device not only improves the accuracy and efficiency of compounding but also reduces manual intervention, enhancing operational safety and environmental friendliness, thus possessing high practical value and promising prospects for widespread application.

[0078] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A batching system for pesticide compounding, characterized in that, The mixture includes a mixing silo (2) and a mixing cylinder (1). The mixing silo (2) is installed on top of the mixing cylinder (1). The mixing silo (2) has a cylindrical structure. Several medicine cartridges (3) are arranged around the mixing silo (2). A water outlet pipe (4) is provided at the bottom of each medicine cartridge (3). The water outlet pipe (4) is connected to the mixing cylinder (1). A level gauge (5) is installed inside each medicine cartridge (3). An electric valve (6) is installed on the water outlet pipe (4). A stirring device is installed inside the mixing cylinder (1). The device is used for mixing various pesticides. A CNC (10) is installed on the mixing cylinder (1). The CNC (10) is electrically connected to the level gauge (5), the electric valve (6) and the stirring device. A weighing box (7) is provided at the bottom of the water outlet pipe (4). A weighing sensor (12) is installed on the weighing box (7). A drain pipe (9) is provided on the outside of the weighing box (7). An electric valve (6) is installed on the drain pipe (9). The weighing sensor (12) is electrically connected to the CNC (10).

2. The ingredient mixing system for pesticide compounding according to claim 1, characterized in that, The cartridge (3) is provided with an observation port (8), and a liquid level line is provided on the observation port (8).

3. The ingredient mixing system for pesticide compounding according to claim 2, characterized in that, The stirring device includes a drive motor (11) and a stirring paddle (13). The drive motor (11) is fixedly installed on the outer wall of the mixing cylinder (1). The stirring paddle (13) is installed at the output end of the drive motor (11) and extends into the mixing cylinder (1). The other end of the stirring paddle (13) is rotatably connected to the inner wall of the mixing cylinder (1).

4. The ingredient mixing system for pesticide compounding according to claim 3, characterized in that, The mixing cylinder (1) is provided with an exhaust port (14), and a filter cylinder (15) is arranged on the exhaust port (14). Filter cotton (16) is installed inside the filter cylinder (15), and the filter cylinder (15) is installed on the exhaust port (14) by a threaded structure.

5. A batching system for pesticide compounding according to claim 4, characterized in that, An activated carbon adsorption layer (17) is also provided inside the filter cartridge (15).

Images