In-tower filler capable of uniformly distributing liquid

By introducing an adjustable-thickness corrugated packing design into the tower packing structure, the problem that fixed-thickness packing cannot adapt to different scenarios is solved, mass transfer and heat transfer efficiency are improved, and the adaptability and versatility of the equipment are enhanced.

CN223861868UActive Publication Date: 2026-02-03HUBEI AOKANG PETROCHEMICAL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202520411013.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-03
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

In existing technologies, corrugated packing with a fixed thickness cannot flexibly adapt to changes in different production scenarios, resulting in a decrease in mass transfer efficiency.

Method used

A tower packing structure including a mounting frame, a first base frame, a first top frame, a second base frame, and a second top frame was designed. The thickness of the corrugated packing is adjustable through a combination of fixing rings, slots, and blocks, allowing the packing thickness to be adjusted according to the working conditions.

Benefits of technology

It enables flexible adjustment of packing thickness, improves gas-liquid contact area and hydrodynamic performance, enhances equipment adaptability and versatility, and improves mass and heat transfer efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides in-tower packing capable of uniformly distributing liquid, which relates to the technical field of packing and comprises a mounting frame, a first bottom frame arranged at the top of the mounting frame, a first top frame arranged at the top of the first top frame, a second bottom frame arranged at the top of the first top frame and a second top frame arranged at the top of the second bottom frame. Corrugated packing is arranged between the first bottom frame and the first top frame and between the second bottom frame and the second top frame, the second bottom frame is rotated after installation so that the second bottom frame can be installed on the top face of the first top frame, and after the second bottom frame is installed, the corrugated packing is installed in the second bottom frame. Then the second top frame is installed on the second bottom frame through the fixing bolts, the thickness of the whole packing is increased by increasing the corrugated packing upwards, and when the thickness of the packing needs to be reduced, only the second bottom frame, the second top frame and the corrugated packing need to be operated and disassembled in the opposite directions; the defect that the corrugated packing with the fixed thickness cannot flexibly adapt to different scenes is overcome.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of filler, especially relates to a tower internal filler of uniform distribution liquid. BACKGROUND

[0002] According to the China open (announcement) no. CN221580641U discloses a kind of high corrosion resistance of stable silk screen corrugated filler, it is related to corrugated filler technical field, including: silk screen one, the two sides of silk screen one are provided with silk screen component one, the other two sides of silk screen one are provided with silk screen component two, the two ends of silk screen component one and silk screen component two are provided with fixed steel sheet.The utility model, the device retains overall circular while, silk screen is divided into five components three kinds of modules, respectively silk screen one, two silk screen two and two silk screen three, the contact surface of each module is reduced, the impact that is borne will also reduce, avoid exceeding the upper limit of silk screen and cause deformation damage, and in the outer part of silk screen one, silk screen two, silk screen three is respectively equipped with framework one, framework two and framework three, can strengthen the support to silk screen, enhance the bearing capacity of silk screen, avoid the damage of silk screen corrugated filler to production.

[0003] The thickness of the corrugated through hole is fixed after the above-mentioned technology and the corrugated filler of prior art are assembled, however, in actual production process, operating conditions such as raw material composition, flow rate and temperature change, and the corrugated filler with fixed thickness cannot flexibly adapt to these changes, thereby leading to the decline of mass transfer efficiency. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving the shortcoming that the corrugated filler with fixed thickness in prior art cannot flexibly adapt to different scenes, and provides a tower internal filler of uniform distribution liquid.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tower internal filler of uniform distribution liquid, including mounting frame, the top of mounting frame is equipped with the top of first bottom frame is equipped with first top frame, the top of first top frame is equipped with second bottom frame, the top of second bottom frame is equipped with second top frame, the middle of first bottom frame and first top frame and second bottom frame and second top frame is equipped with corrugated filler, the surface of first bottom frame, second top frame, second bottom frame and second top frame is equipped with fixed ring, the surface of four fixed rings is equipped with four clamping grooves, the surface of first bottom frame and second bottom frame is equipped with four mounting grooves, the side of mounting groove of second bottom frame surface is equipped with clamping block.

[0006] Preferably, the fixing rings on the first and second bottom frame surfaces are arranged at the top ends of the first and second bottom frames, and the fixing rings on the first and second top frame surfaces are arranged at the bottom ends of the first and second top frame surfaces, and the four fixing rings are integrally formed with the first bottom frame, the second bottom frame, the first top frame and the second top frame.

[0007] Preferably, the four clamping grooves on the four fixing ring surfaces are arranged in a circumferential array, and the clamping grooves on the four fixing ring surfaces are arranged in one-to-one correspondence.

[0008] Preferably, the first bottom frame is bolted to the mounting frame, the first top frame is bolted to the first bottom frame, and the second bottom frame is bolted to the second top frame.

[0009] Preferably, the four mounting grooves on the first and second bottom frame surfaces are arranged in a circumferential array, and the mounting grooves on the first and second bottom frame surfaces are arranged in one-to-one correspondence.

[0010] Preferably, the four clamping blocks are mounted in the mounting grooves on the second bottom frame surface, and the four clamping blocks are bolted to the second bottom frame.

[0011] Preferably, the clamping blocks of the second bottom frame are mounted in the clamping grooves of the fixing rings on the first bottom frame and the first top frame surface.

[0012] Advantages

[0013] In the utility model, when the thickness is increased, the clamping blocks of the second bottom frame are mounted in the clamping grooves of the fixing rings on the first bottom frame and the first top frame surface, after mounting, the second bottom frame is rotated, the second bottom frame is mounted on the top surface of the first top frame, after mounting the second bottom frame, the corrugated filler is mounted in the second bottom frame, after mounting the corrugated filler, the second top frame is mounted on the second bottom frame through the fixing bolt, the thickness of the overall filler is increased by increasing the corrugated filler upwards, when it is needed to reduce the thickness of the filler, only the second bottom frame, the second top frame and the corrugated filler are operated in the reverse direction to disassemble, the shortcomings that the corrugated filler with fixed thickness cannot be flexibly adapted to different scenes are solved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is an isometric view of the utility model;

[0015] Figure 2 It is a partial isometric view of the utility model;

[0016] Figure 3 It is a top view of the utility model;

[0017] Figure 4 It is a partial view of the utility model Figure 3 of the A-A section;

[0018] Figure 5 is a front view of the utility model.

[0019] Legend:

[0020] 1, mounting frame; 2, first chassis; 3, first top frame; 4, second chassis; 5, second top frame; 6, corrugated filler; 7, fixing ring; 8, clamping groove; 9, mounting groove; 10, clamping block. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the following will further describe the utility model in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0022] The specific embodiments of the utility model will be described below in combination with the drawings. Embodiment one:

[0024] Reference Figures 1-5 A tower internal filler for uniformly distributing liquid, comprising a mounting frame 1, the top of the mounting frame 1 is provided with a first chassis 2, the top of the first chassis 2 is provided with a first top frame 3, the top of the first top frame 3 is provided with a second chassis 4, the top of the second chassis 4 is provided with a second top frame 5, the middle of the first chassis 2 and the first top frame 3 and the second chassis 4 and the second top frame 5 is provided with a corrugated filler 6, the surface of the first chassis 2, the second top frame 5, the second chassis 4 and the second top frame 5 is provided with a fixing ring 7, the surface of the four fixing rings 7 is provided with four clamping grooves 8, the surface of the first chassis 2 and the second chassis 4 is provided with four mounting grooves 9, one side of the mounting groove 9 on the surface of the second chassis 4 is provided with a clamping block 10, the fixing ring 7 on the surface of the first chassis 2 and the second chassis 4 is arranged at the top end of the first chassis 2 and the second chassis 4, and the fixing ring 7 on the surface of the first top frame 3 and the second top frame 5 is arranged at the bottom end of the surface of the first top frame 3 and the second top frame 5, the four fixing rings 7 are integrally formed with the first chassis 2, the second chassis 4, the first top frame 3 and the second top frame 5, the four clamping grooves 8 on the surface of the four fixing rings 7 are circumferentially arranged, and the positions of the clamping grooves 8 on the surface of the four fixing rings 7 correspond one by one, the first chassis 2 is bolted to the mounting frame 1, the first top frame 3 is bolted to the first chassis 2, the second chassis 4 is bolted to the second top frame 5, the four mounting grooves 9 on the surface of the first chassis 2 and the second chassis 4 are circumferentially arranged, and the positions of the mounting grooves 9 on the surface of the first chassis 2 and the second chassis 4 correspond one by one, the four clamping blocks 10 are arranged in the mounting grooves 9 on the surface of the second chassis 4, and the four clamping blocks 10 are bolted to the second chassis 4, the clamping blocks 10 on the second chassis 4 are arranged in the clamping grooves 8 of the fixing rings 7 on the surface of the first chassis 2 and the first top frame 3.

[0025] The mounting frame 1 is installed in the interior of the tower body by fixing bolts, mainly serving to support the entire packing structure, providing a stable installation foundation for the entire packing device, and ensuring that the packing can be stably placed and worked in the tower. The first bottom frame 2 serves as a bottom support, bearing the weight of the components and packing above and transmitting it to the mounting frame 1. The first top frame 3 provides support and positioning reference for the components such as the second bottom frame 4 above. The first bottom frame 2 and the first top frame 3 are connected by bolts, forming a relatively independent space so that the corrugated packing 6 can be installed in the space provided by the first bottom frame 2 and the first top frame 3. At the same time, the space formed by the first bottom frame 2 and the first top frame 3 can also serve to fix the corrugated packing 6, preventing it from spreading out during use. The fixing ring 7 is integrally formed with the first bottom frame 2, the first top frame 3, the second bottom frame 4, and the second top frame 5, ensuring the integrity and strength of the structure and further fixing the corrugated packing 6, further preventing the corrugated packing 6 from spreading out. The circumferential array of clamping grooves 8 on the surface of the fixing ring 7 is one-to-one corresponding in position, which cooperates with the clamping blocks 10 on the second bottom frame 4 to realize quick connection and positioning between components, ensuring that the components can be accurately aligned during installation, and also facilitating disassembly and adjustment. The second bottom frame 4 plays a key role in increasing the packing thickness, which cooperates with the clamping grooves 8 on the surface of the first bottom frame 2 and the first top frame 3 through the clamping blocks 10 to realize connection and positioning with the lower components. After installation, it provides support and installation space for the corrugated packing 6 above. The second top frame 5 is used to cover the second bottom frame 4 above, fixing the corrugated packing 6 in the second bottom frame 4 through fixing bolts, serving to close and fix. The clamping blocks 10 are installed in the mounting grooves 9 on the surface of the second bottom frame 4 and are bolted with the second bottom frame 4, ensuring the stability and reliability of the clamping blocks 10. The cooperation of the clamping blocks 10 and the clamping grooves 8 realizes quick connection and disassembly between components, making the adjustment of packing thickness simple and easy. The corrugated packing 6 is the core component of the packing in the tower, mainly used for mass transfer and heat transfer process of gas-liquid two-phase. When the liquid flows on the surface of the corrugated packing 6, due to the shape and structure of the corrugation, the liquid can be uniformly distributed, increasing the gas-liquid contact area, thereby improving the mass transfer efficiency. In this device, by increasing or reducing the number of layers of corrugated packing 6, the thickness of the packing can be flexibly changed to adapt to different working conditions and process requirements. Specific embodiment two:

[0027] Reference Figures 1-5A kind of tower packing for uniform distribution of liquid, further based on the basic structure in specific embodiment one, when installation, first, first chassis 2 is bolted on mounting bracket 1, then first roof 3 is bolted with first chassis 2, and a bottom layer support structure is formed, and the corrugated packing 6 in the space formed by first roof 3 and first chassis 2 will complete the preliminary mass transfer.When the thickness of packing needs to be increased, the clamping block 10 of the second chassis 4 is aligned with the clamping groove 8 of the surface fixing ring 7 of the first roof 3, inserted and rotated, so that the clamping block 10 is clamped by the clamping groove 8 to complete the installation, after installation, rotate the second chassis 4, so that it is accurately installed on the top surface of the first roof 3. Then, the corrugated packing 6 is installed inside the second chassis 4, ensuring that the corrugated packing 6 is placed flat in the second chassis 4. Finally, the second roof 5 is installed on the second chassis 4 by fixing bolts, thus completing the increase of one layer of packing thickness. By repeating the above steps, the number of layers of corrugated packing 6 can be continuously increased, thereby achieving the increase of the overall packing thickness. After installation and operation, gas-liquid two-phase flow in the tower, liquid is uniformly distributed on the surface of the corrugated packing 6, flows downward along the shape of the corrugated, while the gas rises in the packing gap, the gas-liquid two-phase fully contacts on the surface of the corrugated packing 6, and the mass transfer and heat transfer process is carried out. Because the thickness of the corrugated packing 6 can be flexibly adjusted according to the actual working condition, the gas-liquid contact area and fluid mechanics performance can be optimized, thereby improving the efficiency of separation, absorption and other processes. When the thickness of the packing needs to be reduced, only need to operate in the opposite direction of installation, sequentially disassemble the second roof 5, the corrugated packing 6 and the second chassis 4 and other components. This design solves the shortcoming of traditional fixed thickness corrugated packing 6 that cannot flexibly adapt to different scenarios, and can quickly and conveniently adjust the packing thickness according to specific process requirements and operating conditions, improving the versatility and adaptability of the equipment.

[0028] In summary:

[0029] 1, when increasing the thickness, the clamping block 10 of the second chassis 4 is installed in the clamping groove 8 of the surface fixing ring 7 of the first chassis 2 and the first roof 3, after installation, rotate the second chassis 4, so that the second chassis 4 is installed on the top surface of the first roof 3, after the second chassis 4 is installed, the corrugated packing 6 is installed inside the second chassis 4, after the corrugated packing 6 is installed, the second roof 5 is installed on the second chassis 4 by fixing bolts, the thickness of the overall packing is increased by increasing the corrugated packing 6 upward, when the thickness of the packing needs to be reduced, only need to operate in the opposite direction of installation to disassemble, solve the shortcoming of fixed thickness corrugated packing 6 that cannot flexibly adapt to different scenarios.

[0030] In the utility model, unless another definite provision and limitation, first feature is "on" or "under" second feature can include that first and second features are in direct contact, also can include that first and second features are not in direct contact but contact through other feature between them. Moreover, first feature "on", "above" and "on" second feature include that first feature is directly above and obliquely above second feature, or only indicate that first feature horizontal height is higher than second feature. First feature "under", "below" and "under" second feature include that first feature is directly below and obliquely below second feature, or only indicate that first feature horizontal height is less than second feature.

[0031] The basic principle, main features and advantages of the utility model are shown and described above. The skilled in the art should understand that the utility model is not limited by the above examples, the above examples and the description in the specification are only preferred examples of the utility model, and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A column packing material for uniformly distributing liquid, comprising a mounting frame (1), characterized in that: The mounting bracket (1) is provided with a first base frame (2) and a first top frame (3) at the top. The first top frame (3) is provided with a second base frame (4) at the top. The second base frame (4) is provided with a second top frame (5) at the top. Corrugated filler (6) is provided between the first base frame (2) and the first top frame (3) and the second base frame (4) and the second top frame (5). Fixing rings (7) are provided on the surfaces of the first base frame (2), the second top frame (5), the second base frame (4) and the second top frame (5). Four slots (8) are provided on the surfaces of the four fixing rings (7). Four mounting grooves (9) are provided on the surfaces of the first base frame (2) and the second base frame (4). A locking block (10) is provided on one side of the mounting groove (9) on the surface of the second base frame (4).

2. The tower packing material for uniformly distributing liquid according to claim 1, characterized in that: The fixing rings (7) on the surfaces of the first base frame (2) and the second base frame (4) are all located at the top of the first base frame (2) and the second base frame (4), and the fixing rings (7) on the surfaces of the first top frame (3) and the second top frame (5) are all located at the bottom of the surfaces of the first top frame (3) and the second top frame (5). All four fixing rings (7) are integrally formed with the first base frame (2), the second base frame (4), the first top frame (3) and the second top frame (5).

3. The tower packing material for uniformly distributing liquid according to claim 1, characterized in that: The four slots (8) on the surface of the four fixed rings (7) are arranged in a circumferential array, and the positions of the slots (8) on the surface of the four fixed rings (7) correspond one to one.

4. The tower packing material for uniformly distributing liquid according to claim 1, characterized in that: The first base frame (2) is bolted to the mounting frame (1), and the first top frame (3) is bolted to the first base frame (2), and the second base frame (4) is bolted to the second top frame (5).

5. The tower packing material for uniformly distributing liquid according to claim 1, characterized in that: The four mounting slots (9) on the surfaces of the first base frame (2) and the second base frame (4) are arranged in a circular array, and the positions of the mounting slots (9) on the surfaces of the first base frame (2) and the second base frame (4) correspond one-to-one.

6. The tower packing material for uniformly distributing liquid according to claim 1, characterized in that: All four locking blocks (10) are installed in the mounting grooves (9) on the surface of the second base frame (4), and all four locking blocks (10) are bolted to the second base frame (4).

7. The tower packing material for uniformly distributing liquid according to claim 1, characterized in that: The locking blocks (10) of the second base frame (4) are all installed in the locking grooves (8) of the fixing rings (7) on the surface of the first base frame (2) and the first top frame (3).

Citation Information

Patent Citations

  • High-stability corrosion-resistant silk screen corrugated packing

    CN221580641U