Ultrasonic online anti-scaling device for sewage pipeline of oil field united station

The ultrasonic online anti-scaling device uses a vibration mechanism to tap and vibrate the sewage pipeline of the oilfield joint station, solving the problem of pipeline damage caused by chemical reagent descaling methods. This achieves non-destructive descaling and anti-scaling effects, extending the service life of the pipeline.

CN223862464UActive Publication Date: 2026-02-03YANCHANG OIL FIELD
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Patent Information

Application Number
CN202520518766.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-03
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

In existing technologies, scale prevention measures for sewage pipelines in oilfield joint stations mainly rely on chemical reagents, which leads to significant pipeline damage and affects service life.

Method used

An ultrasonic online anti-scaling device is adopted, including a support frame, sewage conveying pipe, moving ring and vibration anti-scaling mechanism. The ultrasonic transducer drives the vibrating plate and vibrating beads to knock and vibrate the pipe. Combined with the moving plate driving the moving ring to move left and right, it can achieve all-round descaling.

Benefits of technology

It effectively prevents scale buildup on the inner wall of sewage conveying pipes, extends the service life of the pipes, and avoids damage to the pipes from chemical reagents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultrasonic online anti-scaling device for a sewage pipeline of an oil field united station, which comprises a support frame, a sewage conveying pipe arranged in the support frame, a movable ring sleeved on the outer surface of the sewage conveying pipe, and a plurality of vibration anti-scaling mechanisms arranged on the inner side of the movable ring at equal angles, a gear is rotationally installed in the middle of the movable plate, the upper end of the gear is connected with a long-strip-shaped plate in a meshed mode, and meanwhile the movable plate is fixed to the upper end of the movable ring. According to the ultrasonic online anti-scaling device for the sewage pipeline of the oil field united station, through the arrangement of the moving ring and the multiple vibration anti-scaling mechanisms arranged in the moving ring, a sewage conveying pipe can be knocked and vibrated, dirt of the sewage conveying pipe is prevented from being attached to the inner wall of the sewage conveying pipe, and therefore the good anti-scaling and descaling effects can be achieved; in addition, the descaling and anti-scaling mode cannot damage the sewage conveying pipe, and the service life of the sewage conveying pipe is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the related technical field of oilfield joint station sewage pipeline scale prevention treatment, specifically to a kind of ultrasonic wave online scale prevention device for oilfield joint station sewage pipeline. BACKGROUND

[0002] The full name of oilfield joint station is oil and gas centralized processing joint operation station, which is the center of oilfield crude oil gathering and processing. Through processing crude oil, three dehydrations and three recoveries are realized, i.e. crude oil dehydration, desalination and desulfurization; natural gas dehydration and oil removal; sewage oil and light hydrocarbon recovery. However, impurities in sewage are easy to adhere to the inner wall of sewage pipe and form scale when the joint station discharges sewage, so scale prevention device is needed for scale prevention treatment.

[0003] However, the usual scale prevention measures are mostly through the use of chemical reagents for descaling, which causes great damage to the pipeline and affects the service life of the pipeline.

[0004] Therefore, we propose an ultrasonic wave online scale prevention device for oilfield joint station sewage pipeline to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model aims to provide an ultrasonic wave online scale prevention device for oilfield joint station sewage pipeline to solve the problem of usual scale prevention measures, which are mostly through the use of chemical reagents for descaling, causing great damage to the pipeline and affecting the service life of the pipeline.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: an ultrasonic wave online scale prevention device for oilfield joint station sewage pipeline, comprising a support frame, a sewage conveying pipe arranged inside the support frame and a moving ring sleeved on the outer surface of the sewage conveying pipe.

[0007] It also includes:

[0008] A plurality of vibration scale prevention mechanisms are arranged at equal angles inside the moving ring, and the vibration scale prevention mechanisms are composed of an ultrasonic transducer arranged and installed inside the moving ring, a vibration plate connected with the ultrasonic transducer, a vibration spring arranged between the moving ring and the vibration plate, and vibration beads attached to the outer surface of the sewage conveying pipe.

[0009] A movable plate is rotatably installed in the middle of the movable plate, and the upper end of the gear is meshingly connected with a long strip plate, while the movable plate is fixed to the upper end of the moving ring, and the movable plate drives the moving ring to move left and right on the outer surface of the sewage conveying pipe together with the gear and the long strip plate.

[0010] Preferably, the left and right ends of the support frame are fixedly connected with fixed clamping plates, and the inner sides of the fixed clamping plates are provided with rubber clamping teeth.

[0011] Preferably, the fixed clamping plates drive the rubber clamping teeth to clamp the outer side of the sewage conveying pipe, and the single bodies of the upper and lower fixed clamping plates are positioned by fastening bolts.

[0012] Preferably, the ultrasonic transducer drives the vibration plate to slide on the moving ring, and the vibration plate drives the vibration beads to knock and vibrate on the outer side of the sewage conveying pipe.

[0013] Preferably, the front side of the movable plate is fixedly provided with a forward and reverse motor for driving, the output end of the forward and reverse motor is fixedly connected with a gear, the movable plate forms a left and right sliding structure at the upper end of the support frame, and the top of the movable plate is provided with a moving wheel.

[0014] Meanwhile, the moving wheel is attached to the upper end of the support frame.

[0015] Preferably, the lower end of the moving ring is fixedly connected with a connecting column, and the connecting column and the long rail fixedly arranged at the bottom of the support frame form a left and right sliding structure.

[0016] Compared with the prior art, the ultrasonic online scale prevention device for the sewage pipeline of the oilfield joint station has the advantages that: through the setting of the moving ring and the multiple vibration scale prevention mechanisms arranged in the moving ring, the sewage conveying pipe can be knocked and vibrated, the scale on the inner wall of the sewage conveying pipe can be prevented from adhering to the inner wall, thus good scale prevention and removal effects can be achieved, the scale prevention and removal method will not cause damage to the sewage conveying pipe, the service life of the sewage conveying pipe is prolonged, the moving ring is moved leftward and rightward on the outer side of the sewage conveying pipe by the movable plate, thus the scale on each position of the sewage conveying pipe can be knocked and removed, and better scale removal and prevention effects can be achieved.

[0017] 1. The fixed clamping plates and the rubber clamping teeth are arranged symmetrically at the left and right ends of the sewage conveying pipe, can clamp and support the sewage conveying pipe and position the sewage conveying pipe, and the sewage conveying pipe is arranged in the support frame, thus facilitating subsequent scale removal work.

[0018] 2. The moving ring and the vibration scale prevention mechanism are arranged, the vibration scale prevention mechanism is composed of an ultrasonic transducer, a vibration plate, a vibration spring and vibration beads, and through the setting of the vibration scale prevention mechanism, the inner wall of the sewage conveying pipe can be knocked and vibrated, thus scale formation on the inner wall of the sewage conveying pipe can be prevented.

[0019] 3. It is equipped with a movable plate, a forward and reverse motor, gears and long strips. The movable plate, gears and long strips can drive the moving ring to move left and right on the outside of the sewage conveying pipe, so as to facilitate knocking and vibration to remove scale at various parts of the sewage conveying pipe. Attached Figure Description

[0020] Figure 1 This is a frontal sectional view of the present invention.

[0021] Figure 2 This is a schematic diagram of the exploded structure of the fixing clamp and rubber clamp teeth of this utility model;

[0022] Figure 3 This is a schematic diagram of the structural design of this utility model from a bottom view.

[0023] Figure 4 This is a schematic diagram of the overall structure of the moving ring, vibrating plate, and vibrating beads of this utility model;

[0024] Figure 5 This is an exploded structural diagram of the moving ring, ultrasonic transducer, vibrating plate, and vibrating beads of this utility model;

[0025] Figure 6 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0026] Figure 7 This is a schematic diagram of the overall structure of the movable plate, long strip plate, moving ring, connecting column and long rail of this utility model.

[0027] In the diagram: 1. Support frame; 2. Sewage conveying pipe; 3. Fixed clamp; 4. Rubber clamp teeth; 5. Moving ring; 6. Ultrasonic transducer; 7. Vibrating plate; 8. Vibrating spring; 9. Vibrating bead; 10. Movable plate; 11. Forward and reverse motor; 12. Gear; 13. Long strip plate; 14. Moving wheel; 15. Connecting column; 16. Long rail. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-7 .

[0030] To address the problem that existing anti-scaling measures often involve the use of chemical reagents, which can cause significant damage to pipelines and affect their lifespan, this solution proposes an ultrasonic online anti-scaling device for sewage pipelines in oilfield joint stations. The device comprises a support frame 1, a sewage delivery pipe 2 housed within the support frame 1, and a movable ring 5 fitted onto the outer surface of the sewage delivery pipe 2. Multiple vibration anti-scaling mechanisms are arranged at equal angles inside the movable ring 5. Each vibration anti-scaling mechanism consists of an ultrasonic transducer 6 installed inside the movable ring 5, a vibrating plate 7 connected to the ultrasonic transducer 6, a vibrating spring 8 positioned between the movable ring 5 and the vibrating plate 7, and vibrating beads 9 attached to the outer surface of the sewage delivery pipe 2. A gear 12 is rotatably mounted in the center of a movable plate 10, with a long strip plate 13 meshing at its upper end. The movable plate 10 is fixed to the upper end of the movable ring 5. The movable plate 10, along with the gear 12 and the long strip plate 13, drives the movable ring 5 to reciprocate left and right on the outer surface of the sewage delivery pipe 2.

[0031] like Figure 1 , Figure 2 and Figure 3 As shown, the sewage conveying pipe 2 is placed in the support frame 1, and fixed clamps 3 are provided at both ends of the sewage conveying pipe 2. Rubber clamping teeth 4 are provided on the inner side of the fixed clamps 3. The fixed clamps 3 drive the rubber clamping teeth 4 to stably clamp the sewage conveying pipe 2. Moreover, the fixed clamps 3 at the upper and lower ends are fixed together by fastening bolts, thereby fixing the sewage conveying pipe 2 in the support frame 1. Figure 1 , Figure 4 and Figure 5 As shown, a movable ring 5 is fitted on the outer surface of the sewage conveying pipe 2, and multiple vibration anti-scaling mechanisms are set at a medium angle on the movable ring 5. The vibration anti-scaling mechanism is composed of an ultrasonic transducer 6 installed inside the movable ring 5, a vibrating plate 7 connected to the ultrasonic transducer 6, a vibration spring 8 set between the movable ring 5 and the vibrating plate 7, and vibrating beads 9 attached to the outer surface of the sewage conveying pipe 2. The ultrasonic transducer 6 is connected to an external ultrasonic generator. During use, the external ultrasonic generator is activated, and the ultrasonic generator, together with the ultrasonic transducer 6, drives the vibrating plate 7 to extend and retract within the movable ring 5. Combined with the setting of the vibration spring 8, the vibrating beads 9 attached to the outer surface of the sewage conveying pipe 2 are driven to vibrate, thereby knocking and vibrating the outer surface of the sewage conveying pipe 2, thus effectively removing and preventing scale buildup on the inner wall of the sewage conveying pipe 2. Moreover, the entire descaling process will not damage the sewage conveying pipe 2, thus extending the service life of the sewage conveying pipe 2.

[0032] During the descaling process, such as Figure 1 , Figure 2 ,Figure 6 and Figure 7 As shown, the forward and reverse motor 11 installed on the front side of the movable plate 10 is started. The forward and reverse motor 11 drives the gear 12 to rotate in the middle of the movable plate 10, and the upper end of the gear 12 is engaged with the long strip plate 13 fixed to the top of the inner side of the support frame 1, thereby driving the movable plate 10 to slide left and right between the support frame 1. At the same time, the movable plate 10 drives the moving wheel 14 to roll on the upper end of the support frame 1. The moving ring 5 is fixed to the lower end of the movable plate 10. The movable plate 10 drives the moving ring 5 to move left and right on the outer surface of the sewage conveying pipe 2, thereby descaling various positions of the sewage conveying pipe 2. In addition, the lower end of the moving ring 5 is fixedly connected to the connecting column 15. During the movement, the moving ring 5 drives the connecting column 15 to slide left and right between the long rail 16, thereby further improving the stability of the moving ring 5 during the movement, providing support and limiting for the moving ring 5, and preventing deviation.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic online anti-scaling device for sewage pipelines in oilfield joint stations, comprising a support frame (1), a sewage conveying pipe (2) disposed inside the support frame (1), and a movable ring (5) sleeved on the outer surface of the sewage conveying pipe (2). Its features are, Also includes: Multiple vibration anti-scaling mechanisms are set at equal angles inside the moving ring (5). The vibration anti-scaling mechanism is composed of an ultrasonic transducer (6) installed inside the moving ring (5), a vibration plate (7) connected to the ultrasonic transducer (6), a vibration spring (8) set between the moving ring (5) and the vibration plate (7), and a vibration bead (9) attached to the outer surface of the sewage conveying pipe (2). The movable plate (10) has a gear (12) rotatably mounted in the middle, and the upper end of the gear (12) is meshed with a long strip plate (13). At the same time, the movable plate (10) is fixed to the upper end of the moving ring (5). The movable plate (10), together with the gear (12) and the long strip plate (13), drives the moving ring (5) to move back and forth on the outer surface of the sewage conveying pipe (2).

2. The ultrasonic online anti-scaling device for sewage pipelines in oilfield joint stations according to claim 1, characterized in that: The support frame (1) is fixedly connected to the left and right ends with fixed clamps (3), and the inner side of the fixed clamps (3) is provided with rubber clamps (4).

3. The ultrasonic online anti-scaling device for sewage pipelines in oilfield joint stations according to claim 2, characterized in that: The fixed clamp (3) drives the rubber clamp teeth (4) to clamp on the outside of the sewage conveying pipe (2), and the fixed clamps (3) at both ends are positioned by fastening bolts.

4. The ultrasonic online anti-scaling device for sewage pipelines in oilfield joint stations according to claim 1, characterized in that: The ultrasonic transducer (6) shown drives the vibrating plate (7) to slide on the moving ring (5), and the vibrating plate (7) drives the vibrating bead (9) to strike and vibrate on the outside of the sewage conveying pipe (2).

5. The ultrasonic online anti-scaling device for sewage pipelines in oilfield joint stations according to claim 1, characterized in that: The front side of the movable plate (10) is fixedly installed with a forward and reverse motor (11) for driving, and the output end of the forward and reverse motor (11) is fixedly connected with a gear (12). The movable plate (10) forms a left and right sliding structure at the upper end of the support frame (1), and a moving wheel (14) is provided on the top of the movable plate (10). Meanwhile, the movable wheel (14) is attached to the upper end of the support frame (1).

6. The ultrasonic online anti-scaling device for sewage pipelines in oilfield joint stations according to claim 1, characterized in that: The lower end of the moving ring (5) is fixedly connected to a connecting column (15), and the lower end of the connecting column (15) and the long rail (16) fixed at the bottom of the support frame (1) form a left-right sliding structure.