Tool for installing hob holder of shield tunneling machine
By designing a tooling for installing the cutterhead holder of a tunnel boring machine, which includes a base, a base connecting block, a cutterhead fixing seat, a clamping handle, and a positioning component, the problem of time-consuming and labor-intensive installation of the cutterhead holder in the existing technology is solved, and rapid positioning and efficient installation are achieved.
Patent Information
- Application Number
- CN202423103040.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The installation of existing tunnel boring machine cutterhead holders is time-consuming and labor-intensive, reducing installation efficiency.
An installation fixture including a base, a base connecting block, a cutter head fixing seat, a clasp, and a positioning component was designed. The flange plate and reinforcing ribs are fixed with bolts to improve the connection strength, and the base is fixed in the inner groove of the cutter box of the tunnel boring machine using the clasp hook, so as to ensure rapid positioning and installation accuracy.
It improves the positioning accuracy and installation efficiency of the hobbing cutter holder, and reduces installation errors.
Smart Images

Figure CN223863679U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of tunnel boring machine cutterhead holders, specifically a tunnel boring machine cutterhead holder installation fixture. Background Technology
[0002] The cutterhead of a tunnel boring machine (TBM) is equipped with numerous roller cutters, which are mounted on cutterhead holders. These holders are used to fix and position the roller cutters along their trajectories. Each roller cutter needs to be positioned and fixed to the cutterhead structure via its holder, and a single cutterhead typically has dozens of roller cutters. Therefore, dozens of holder positions need to be fixed on each cutterhead. Currently, the common method is to install the roller cutters on the holders and then position the holders accordingly. However, due to the heavy weight of the roller cutters, installation is time-consuming, labor-intensive, and inconvenient, reducing the efficiency of holder installation. To address these issues, this paper proposes a technological innovation based on existing TBM roller cutterhead holder installation fixtures. Utility Model Content
[0003] The purpose of this utility model is to provide a tooling for installing a cutterhead holder for a tunnel boring machine, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a tooling for installing a cutterhead holder for a tunnel boring machine, comprising:
[0005] The base has a base connecting block between the two sets of bases, and a cutter head fixing seat is provided on the top of the two sets of bases. The front and rear sides of the cutter head fixing seat are flush with the opposite sides of the two sets of bases, and the left side of the cutter head fixing seat is flush with the left side of the two sets of bases. A locking handle is provided on the top of the base. The locking handle is "「" shaped. A positioning component is placed on the top of the cutter head fixing seat.
[0006] Preferably, the top of the cutter head fixing seat is evenly provided with threaded holes, and a set of positioning grooves are provided through the left and right sides of the cutter head fixing seat. The positioning grooves penetrate through the upper and lower sides of the cutter head fixing seat, and the left side of the inner sidewall of the clasp is flush with the right side of the base.
[0007] Preferably, the positioning component includes a cutter head, the bottom of which has a groove extending through the front and rear sides of the cutter head. A flange plate is disposed within the groove, and two sets of reinforcing ribs are evenly distributed on the top of the flange plate. The cutter head is disposed between the two sets of reinforcing ribs.
[0008] Preferably, the flange plate is located on top of the cutter head fixing seat, the cutter head fixing seat is located in the groove at the bottom of the cutter head, and the bottom of the cutter head is inserted into the positioning groove of the cutter head fixing seat.
[0009] Preferably, a bolt is provided in the connection hole of the flange plate, and the bolt is screwed into the threaded hole of the cutter head fixing seat.
[0010] Preferably, a shield machine cutter box is placed on the outer side of the base, and a set of mounting slots is opened on the opposite sides of the two sets of shield machine cutter boxes. The mounting slots penetrate through the top of the shield machine cutter box, and the base, cutter head fixing seat and clamp are all located in the mounting slots. The top of the inner side wall of the clamp is in contact with the top of the shield machine cutter box.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] This invention places the base in the mounting slot of the tunnel boring machine cutter box and hooks the handle to the inner right side of the mounting slot. This allows the base to be quickly and stably placed in the cutter box, preventing movement and installation errors. The two ends of the bottom groove of the cutter head are inserted into the two sets of positioning slots of the cutter head fixing seat, which allows the center position of the cutter head to be quickly determined, thereby improving positioning accuracy and installation efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of a shield tunneling machine cutterhead mounting fixture according to the present invention;
[0014] Figure 2 This is a bottom view of a shield tunneling machine cutterhead mounting fixture according to the present invention;
[0015] Figure 3 This is a front sectional view of a shield tunneling machine cutterhead mounting fixture according to the present invention.
[0016] In the diagram: 1. Cutter head; 2. Clamp; 3. Reinforcing rib; 4. Flange plate; 5. Cutter head fixing seat; 6. Base connecting block; 7. Base; 8. Tunnel boring machine cutter box; 9. Bolt. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figures 1-3A tooling for installing a cutterhead holder for a tunnel boring machine includes a base 7, with a base connecting block 6 fixedly disposed between two sets of bases 7. A cutterhead fixing seat 5 is fixedly disposed on the top of the two sets of bases 7. The front and rear sides of the cutterhead fixing seat 5 are flush with the opposite sides of the two sets of bases 7, and the left side of the cutterhead fixing seat 5 is flush with the left side of the two sets of bases 7. A retaining handle 2 is fixedly disposed on the top of the base 7. The retaining handle 2 has a "「" shape design. A positioning component is placed on the top of the cutterhead fixing seat 5. Threaded holes are evenly distributed on the top of the cutterhead fixing seat 5. A set of positioning grooves is distributed through the left and right sides of the cutterhead fixing seat 5, and the positioning grooves are distributed through the upper and lower sides of the cutterhead fixing seat 5. The left side of the inner wall of the retaining handle 2 is flush with the right side of the base 7. The positioning component includes a cutterhead 1. A groove is distributed at the bottom of the cutterhead 1, and the groove is distributed through the front and rear sides of the cutterhead 1. A flange plate 4 is fixedly disposed in the groove. The top of the flange plate 4 is evenly distributed with the cutterhead 1. Two sets of reinforcing ribs 3 are uniformly fixedly arranged. The cutter head 1 is fixedly arranged between the two sets of reinforcing ribs 3. The flange plate 4 is located on the top of the cutter head fixing seat 5. The cutter head fixing seat 5 is located in the groove at the bottom of the cutter head 1. The bottom of the cutter head 1 is inserted into the positioning groove of the cutter head fixing seat 5. A bolt 9 is rotatably arranged in the connection hole of the flange plate 4. The bolt 9 is screwed into the threaded hole of the cutter head fixing seat 5. The flange plate 4 is fixed to the cutter head fixing seat 5 by the bolt 9, thereby fixing the cutter head 1 to the top of the outer wall of the cutter head fixing seat 5. The reinforcing ribs 3 improve the connection strength between the cutter head 1 and the flange plate 4. The shield machine cutter box 8 is placed on the outside of the base 7. A set of installation grooves is opened on the opposite sides of the two sets of shield machine cutter boxes 8. The installation grooves penetrate through the top of the shield machine cutter box 8. The base 7, the cutter head fixing seat 5 and the clamp 2 are all located in the installation grooves. The top of the inner wall of the clamp 2 is in contact with the top of the shield machine cutter box 8.
[0019] Working principle: The flange plate 4 is fixed to the cutter head fixing seat 5 by bolts 9, thereby fixing the cutter head 1 to the top of the outer wall of the cutter head fixing seat 5. The connection strength between the cutter head 1 and the flange plate 4 is improved by the reinforcing rib 3. The base 7 is placed in the installation groove of the shield machine cutter box 8, and the clamp 2 is hooked on the inner right side of the installation groove. This can quickly and stably stabilize the base 7 in the shield machine cutter box 8, thereby preventing movement and installation errors. The two ends of the bottom groove of the cutter head 1 are inserted into the two sets of positioning grooves of the cutter head fixing seat 5, thereby quickly determining the center position of the cutter head 1, thereby improving the positioning accuracy and installation efficiency.
Claims
1. A tooling for installing a cutterhead holder for a tunnel boring machine, characterized in that, include: A base (7) is provided between the two sets of bases (7). A cutter head fixing seat (5) is provided on the top of the two sets of bases (7). The front and rear sides of the cutter head fixing seat (5) are flush with the opposite sides of the two sets of bases (7). The left side of the cutter head fixing seat (5) is flush with the left side of the two sets of bases (7). A latch (2) is provided on the top of the base (7). The latch (2) is "「" shaped. A positioning component is placed on the top of the cutter head fixing seat (5).
2. The shield machine cutterhead mounting fixture according to claim 1, characterized in that: The top of the cutter head fixing seat (5) is evenly provided with threaded holes. A set of positioning grooves are provided on both the left and right sides of the cutter head fixing seat (5). The positioning grooves pass through the upper and lower sides of the cutter head fixing seat (5). The left side of the inner wall of the clasp (2) is flush with the right side of the base (7).
3. The shield machine cutterhead mounting fixture according to claim 2, characterized in that: The positioning component includes a cutter head (1), the bottom of which has a groove that extends through the front and rear sides of the cutter head (1). A flange plate (4) is provided in the groove, and two sets of reinforcing ribs (3) are evenly provided on the top of the flange plate (4). The cutter head (1) is positioned between the two sets of reinforcing ribs (3).
4. The shield machine cutterhead mounting fixture according to claim 3, characterized in that: The flange plate (4) is located on top of the cutter head fixing seat (5), the cutter head fixing seat (5) is located in the groove at the bottom of the cutter head (1), and the bottom of the cutter head (1) is inserted into the positioning groove of the cutter head fixing seat (5).
5. The shield machine cutterhead mounting fixture according to claim 4, characterized in that: A bolt (9) is provided in the connection hole of the flange plate (4), and the bolt (9) is screwed into the threaded hole of the cutter head fixing seat (5).
6. The shield machine cutterhead mounting fixture according to claim 5, characterized in that: The shield machine cutter box (8) is placed on the outside of the base (7). A set of mounting slots is opened on the opposite sides of the two sets of shield machine cutter boxes (8). The mounting slots penetrate through the top of the shield machine cutter box (8). The base (7), the cutter head fixing seat (5) and the clasp (2) are all located in the mounting slots. The top of the inner side wall of the clasp (2) is in contact with the top of the shield machine cutter box (8).