Efficient bowl sealing machine
The fully automated bowl sealing machine design solves the problem of manual operation required by existing bowl sealing machines, achieving high-efficiency production and good sealing, and is suitable for large-scale production needs.
Patent Information
- Application Number
- CN202520287493.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-22
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-22
AI Technical Summary
Existing bowl sealing machines require manual operation, resulting in low production efficiency and unstable sealing quality, which affects product quality and safety.
Design a fully automated bowl sealing machine, including a rotating mechanism, a belt conveyor, and a heat sealer, to realize fully automated operation of bowl conveying, positioning, sealing and discharging, and improve the movement stability of the heat sealer through a pressing mechanism.
It achieves fully automated production, improves production efficiency, reduces labor costs, ensures good product sealing, prevents leakage and deterioration, and extends shelf life.
Smart Images
Figure CN223865241U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bowl sealing machine technology, specifically a high-efficiency bowl sealing machine. Background Technology
[0002] Bowl sealing machines, as automated packaging equipment, are widely used in the food, beverage, and pharmaceutical industries to seal bowl-shaped containers to maintain product freshness and hygiene. Although bowl sealing machines play a significant role in improving production efficiency and packaging quality, some technical defects and limitations still exist in practical applications.
[0003] Current bowl-sealing machinery has limited automation, requiring manual operation to place each bowl onto the machine. This not only increases labor costs but also increases the risk of human error, impacting production efficiency and product quality. Furthermore, the inconsistent sealing quality of existing machines can lead to leakage, contamination, or spoilage, affecting shelf life and safety. No solutions have yet been proposed to address these technical issues. Utility Model Content
[0004] In response to the problems in related technologies, this utility model proposes a high-efficiency bowl sealing machine to overcome the aforementioned technical problems existing in the existing related technologies. The purpose of this utility model is to achieve fully automated operation. From the conveying, positioning, sealing and discharging of bowls, the entire process does not require manual intervention, which greatly improves production efficiency, reduces labor costs, and is particularly suitable for large-scale production needs. At the same time, it improves the stability of the heat sealer movement, ensures good product sealing, prevents leakage, pollution or deterioration, and extends the shelf life of the product.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency bowl sealing machine, comprising a worktable, a rotating mechanism on the worktable, the rotating mechanism including a drive motor, a turntable and a baffle, the baffle being mounted on the worktable via a support column, the drive motor being mounted at the bottom of the worktable, the turntable being disposed inside the baffle, the output end of the drive motor being fixedly connected to the bottom of the turntable, a plurality of annular grooves being formed on the outer wall of the turntable, the plurality of annular grooves being distributed equidistantly in an annular pattern, a belt conveyor I being disposed on one side of the worktable, a belt conveyor II being disposed on one side of the belt conveyor I, a fixed cylinder being disposed above the worktable, the fixed cylinder being connected to the worktable via a connecting plate, a bowl pushing mechanism being disposed on one side of the bottom of the fixed cylinder, the bowl pushing mechanism including a push plate, a fixed plate and an electric push rod, the fixed plate being mounted on one side of the bottom of the fixed cylinder, the electric push rod being mounted on the fixed plate, one side of the push plate being fixedly connected to the output end of the electric push rod, and a heat sealer being connected to the other side of the fixed cylinder via a pressing mechanism.
[0006] Preferably, both belt conveyor one and belt conveyor two are equipped with auxiliary mechanisms.
[0007] Preferably, the auxiliary mechanism includes a stop post, a support plate, and a clamping plate, with one end of the clamping plate mounted on the support plate by bolts and the stop post disposed at the other end of the clamping plate.
[0008] Preferably, the pressing mechanism includes a hydraulic cylinder, a vertical guide plate, and a slider. The hydraulic cylinder and the vertical guide plate are both mounted on a fixed cylinder. The heat sealer is mounted on the output end of the hydraulic cylinder. One end of the slider is connected to the heat sealer. A groove is provided on the inner wall of the vertical guide plate, and the other end of the slider is located inside the groove.
[0009] Preferably, the bottom of the workbench is provided with an anti-slip seat.
[0010] Preferably, the pusher plate is arranged in a ring structure.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] (1) This utility model is a high-efficiency bowl sealing machine. By setting up a rotating mechanism, belt conveyor one, belt conveyor two, heat sealer and bowl pushing mechanism, it can achieve fully automated operation. From the conveying, positioning and sealing of the bowl to the discharge, the whole process does not require manual intervention, which greatly improves production efficiency and reduces labor costs. It is especially suitable for large-scale production needs.
[0013] (2) This utility model is a high-efficiency bowl sealing machine. By setting a pressing mechanism, the stability of the heat sealer movement is improved, ensuring good product sealing, preventing leakage, pollution or deterioration, and extending the product's shelf life. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the fixing cylinder of this utility model.
[0016] In the attached diagram, the following are the reference numerals: 1. Workbench; 2. Drive motor; 3. Turntable; 4. Baffle; 5. Annular groove; 6. Belt conveyor one; 7. Belt conveyor two; 8. Stop post; 9. Support plate; 10. Clamping plate; 11. Fixed cylinder; 12. Connecting plate; 13. Push plate; 14. Fixed plate; 15. Electric push rod; 16. Heat sealer; 17. Hydraulic cylinder; 18. Vertical guide plate; 19. Slider. Detailed Implementation
[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0018] Example
[0019] Please see Figure 1-2 This utility model proposes a technical solution for a high-efficiency bowl sealing machine: A high-efficiency bowl sealing machine includes a workbench 1, on which a rotating mechanism is provided. The rotating mechanism includes a drive motor 2, a turntable 3, and a baffle 4. The baffle 4 is mounted on the workbench 1 via a support column. The drive motor 2 is mounted on the bottom of the workbench 1. The turntable 3 is located inside the baffle 4. The output end of the drive motor 2 is fixedly connected to the bottom of the turntable 3. Several annular grooves 5 are formed on the outer wall of the turntable 3, and the annular grooves 5 are distributed in an annular pattern at equal intervals. Specifically, starting the drive motor 2 drives the turntable 3 to rotate. The turntable 3 and the baffle 4 cooperate to move the bowls. By setting the annular grooves 5, the needs of moving round bowls are met, and the stability of the movement is improved. A belt conveyor 6 is provided on one side of the workbench 1, and a belt conveyor 7 is provided on the other side of the belt conveyor 6. Specifically, the belt conveyor 6 is used to transport the sealed bowls, and the belt conveyor 7 is used to transport the bowls that need to be sealed. A fixed cylinder 11 is installed above the worktable 1 via a connecting plate 12. A bowl-pushing mechanism is installed on one side of the bottom of the fixed cylinder 11. The bowl-pushing mechanism includes a push plate 13, a fixed plate 14, and an electric push rod 15. The fixed plate 14 is installed on one side of the bottom of the fixed cylinder 11, and the electric push rod 15 is installed on the fixed plate 14. One side of the push plate 13 is fixedly connected to the output end of the electric push rod 15. Specifically, after the bowl is sealed, when the bowl moves to the same horizontal line as the belt conveyor 6, the electric push rod 15 is activated to drive the push plate 13 to move, thereby pushing the bowl onto the belt conveyor 6 for conveying. A heat sealer 16 is connected to the other side of the fixed cylinder 11 via a pressing mechanism. Specifically, the heat sealer 16 adopts existing technology and includes a heating element, a heat sealing head, a temperature control system, a pressing device, a cooling system, a sealing material supply system, and a transmission system. These components work together to ensure that the sealing process is efficient and reliable, and are widely used in the food, beverage, and pharmaceutical industries.
[0020] Please see Figure 1 As shown, both belt conveyor 6 and belt conveyor 7 are equipped with auxiliary mechanisms.
[0021] In this embodiment, by setting an auxiliary mechanism, the bowls are prevented from becoming distorted during transport, thereby improving the stability of the bowls' movement.
[0022] Please see Figure 1 As shown, the auxiliary mechanism further includes a stop post 8, a support plate 9, and a clamping plate 10. One end of the clamping plate 10 is bolted to the support plate 9, and the stop post 8 is located at the other end of the clamping plate 10.
[0023] In this embodiment, the support plate 9 serves to support the clamping plate 10, which in turn supports the stop post 8. The stop post 8 can restrain the bowl and prevent it from falling during movement.
[0024] Please see Figure 1-2 As shown, the pressing mechanism further includes a hydraulic cylinder 17, a vertical guide plate 18, and a slider 19. The hydraulic cylinder 17 and the vertical guide plate 18 are both mounted on the fixed cylinder 11. The heat sealer 16 is mounted on the output end of the hydraulic cylinder 17. One end of the slider 19 is connected to the heat sealer 16. A groove is provided on the inner wall of the vertical guide plate 18, and the other end of the slider 19 is located inside the groove.
[0025] In this embodiment, the hydraulic cylinder 17 is activated to move the heat sealer 16. When the heat sealer 16 moves, it drives the slider 19 to move on the vertical guide plate 18, which effectively improves the stability of the movement of the heat sealer 16.
[0026] Please see Figure 1 As shown, the bottom of the worktable 1 is further provided with an anti-slip seat.
[0027] In this embodiment, the anti-slip base serves to prevent slipping.
[0028] Please see Figure 1 As shown, the push plate 13 is further arranged in a ring structure.
[0029] The working principle of this utility model:
[0030] The bowls to be sealed are placed on the belt conveyor 7. When the belt conveyor 7 delivers the bowls to the worktable 1, the drive motor 2 is started to rotate the turntable 3. The turntable 3 and the baffle 4 cooperate to rotate the bowls to be sealed. When the bowls rotate to the level below the heat sealer 16, the hydraulic cylinder 17 is activated to move the heat sealer 16. As the heat sealer 16 moves, it moves the slider 19 along the vertical guide plate 18, effectively improving the stability of the heat sealer 16's movement. The heat sealer 16 can then seal the bowls. Once completed, when the drive motor 2 rotates and is on the same horizontal line as the belt conveyor 6, the electric push rod 15 is activated to drive the push plate 13 to move, thereby pushing the bowls onto the belt conveyor 6 for conveying. This achieves fully automated operation. From the conveying, positioning, sealing and discharging of the bowls, the entire process requires no manual intervention, greatly improving production efficiency and reducing labor costs. It is particularly suitable for large-scale production needs. At the same time, it improves the stability of the heat sealer movement, ensures good product sealing, prevents leakage, contamination or deterioration, and extends the product's shelf life.
[0031] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency bowl sealing machine, characterized in that, The system includes a workbench (1), on which a rotating mechanism is provided. The rotating mechanism includes a drive motor (2), a turntable (3), and a baffle (4). The baffle (4) is mounted on the workbench (1) via a support column. The drive motor (2) is mounted on the bottom of the workbench (1). The turntable (3) is located inside the baffle (4). The output end of the drive motor (2) is fixedly connected to the bottom of the turntable (3). Several annular grooves (5) are provided on the outer wall of the turntable (3). The several annular grooves (5) are distributed in an annular pattern at equal intervals. A belt conveyor (6) is provided on one side of the workbench (1). A belt conveyor (7) is provided on the side. A fixed cylinder (11) is provided above the workbench (1). The fixed cylinder (11) is connected to the workbench (1) through a connecting plate (12). A pusher mechanism is provided on one side of the bottom of the fixed cylinder (11). The pusher mechanism includes a push plate (13), a fixed plate (14) and an electric push rod (15). The fixed plate (14) is installed on one side of the bottom of the fixed cylinder (11). The electric push rod (15) is installed on the fixed plate (14). One side of the push plate (13) is fixedly connected to the output end of the electric push rod (15). The other side of the fixed cylinder (11) is connected to a heat sealer (16) through a pressing mechanism.
2. The high-efficiency bowl sealing machine according to claim 1, characterized in that: Both belt conveyor one (6) and belt conveyor two (7) are equipped with auxiliary mechanisms.
3. The high-efficiency bowl sealing machine according to claim 2, characterized in that: The auxiliary mechanism includes a stop post (8), a support plate (9) and a clamping plate (10). One end of the clamping plate (10) is bolted to the support plate (9), and the stop post (8) is located at the other end of the clamping plate (10).
4. The high-efficiency bowl sealing machine according to claim 1, characterized in that: The pressing mechanism includes a hydraulic cylinder (17), a vertical guide plate (18), and a slider (19). The hydraulic cylinder (17) and the vertical guide plate (18) are both mounted on a fixed cylinder (11). The heat sealer (16) is mounted on the output end of the hydraulic cylinder (17). One end of the slider (19) is connected to the heat sealer (16). A groove is provided on the inner wall of the vertical guide plate (18), and the other end of the slider (19) is located inside the groove.
5. The high-efficiency bowl sealing machine according to claim 1, characterized in that: The bottom of the workbench (1) is provided with an anti-slip seat.
6. The high-efficiency bowl sealing machine according to claim 1, characterized in that: The push plate (13) is arranged in a ring structure.