Intelligent induction belt storage barrel

By introducing intelligent sensing storage bins into the ribbon production line, the problem of reduced production efficiency caused by equipment failure was solved by using a buffer mechanism. This enabled the effective storage and transmission of ribbons, improving the operational stability and efficiency of the production line.

CN223866018UActive Publication Date: 2026-02-03OPPERMANN WEBBING KUSN
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Patent Information

Application Number
CN202520598107.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-02-03
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

When existing webbing production lines experience equipment failure in the winding process, production efficiency decreases, webbing cannot be effectively buffered and stored, and the normal operation of subsequent processes is affected.

Method used

Design an intelligent sensing tape storage bin, set between two processes, to transport webbing through a first straight section tube, a curved tube, and a second straight section tube. A buffer mechanism is provided in the first straight section tube, including a rotating rod, a buffer plate, and an adjustment component, to store the webbing in case of failure and prevent the webbing from overflowing.

Benefits of technology

During subsequent maintenance processes, the storage bin acts as a buffer to prevent the preceding processes from stalling, thus improving production efficiency. The storage of webbing is controlled by intelligent sensors and a rotating disc to prevent tangling and spillage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an intelligent induction belt storage barrel which comprises a supporting frame, a first straight section pipe, a bent pipe and a second straight section pipe are installed on the supporting frame, a feeding port is formed in the first straight section pipe, a discharging port is formed in the second straight section pipe, and the feeding port is higher than the discharging port; a square groove is formed in the first straight section pipe, and a sealing plate is arranged in the square groove. The ribbon storage barrel is arranged in the middle of the two working procedures, produced ribbons are conveyed forwards along the first straight section pipe, the bent pipe and the second straight section pipe, when the next working procedure breaks down, the ribbon storage barrel is used for storing the ribbons, the ribbons enter the ribbon storage barrel along the first straight section pipe to be stored, the ribbon storage barrel plays a role in buffering storage, and the ribbon storage barrel is used for storing the ribbons. And after the machine is repaired, the production of the next procedure is tightened, so that the stagnation of the previous procedure caused by the fault of the next procedure is avoided, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of webbing storage technology, and in particular to an intelligent sensor-activated webbing storage bin. Background Technology

[0002] Ribbon is a narrow-width or tubular fabric made from various yarns. Ribbon fabrics come in a wide variety of types and are widely used in various industries, including clothing, footwear, bags, manufacturing, agriculture, military supplies, and transportation.

[0003] Chinese Patent Application No. 2024207904167 discloses a ribbon production line, which includes a ribbon storage device, a dyeing tank, and a color-fixing machine. The color-fixing machine includes a drying device, a differential stretching device, and a tension adjusting component. The drying device includes a baking oven and a baking mechanism disposed within the baking oven. The differential stretching device is used to stretch or extend the ribbon. The tension adjusting component includes at least two cylindrical structures, a plurality of first rotating shafts and second rotating shafts respectively rotatably disposed within the baking oven, and a second drive component. The cylindrical structures include multiple segments of cylindrical bodies, and the multiple segments of the cylindrical bodies are rotatably fitted onto the first rotating shaft or the second rotating shaft respectively.

[0004] The above-mentioned webbing production line can dye, dry and rewind webbing. However, the webbing production line has the following shortcomings: when the equipment in the rewinding process malfunctions and needs to be repaired, it is not convenient to rewind the dried webbing, which will affect the production efficiency of the webbing. Therefore, we propose an intelligent sensing storage bin. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing an intelligent sensing storage bin. Positioned between two processes, the storage bin allows the produced webbing to be transported forward along a first straight section tube, a curved tube, and a second straight section tube. When a fault occurs in the next process, the storage bin stores the webbing, which enters from the first straight section tube. The storage bin acts as a buffer, providing sufficient time for repairing the machine in the next process. After repair, production in the next process can be accelerated, preventing the preceding processes from stalling due to a fault in the next process, thus improving production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A smart sensor-operated storage bin includes a support frame, on which a first straight section pipe, a curved pipe, and a second straight section pipe are mounted. The first straight section pipe is connected to the curved pipe, and the curved pipe is connected to the second straight section pipe. The first straight section pipe is provided with a feed inlet, and the second straight section pipe is provided with a discharge outlet. The height of the feed inlet is higher than the height of the discharge outlet.

[0008] The first straight section of the pipe has a square groove, and a sealing plate is provided in the square groove. The sealing plate is installed in the square groove through a connecting mechanism. The first straight section of the pipe also has a buffer mechanism.

[0009] The buffer mechanism includes: a rotating rod rotatably disposed inside the first straight section tube; a buffer plate mounted on the rotating rod; and an adjustment component mounted on the first straight section tube.

[0010] The adjusting assembly includes: a worm gear mounted on the rotating rod; a fixed plate mounted on the first straight section of the pipe; a drive rod rotatably mounted on the fixed plate; and a worm gear mounted on the drive rod, wherein the worm gear and the worm gear mesh.

[0011] A rotating disk is mounted on the drive rod, and the rotating disk is provided with anti-slip texture.

[0012] The connecting mechanism includes: a square frame mounted on the square groove; a baffle mounted inside the square frame; a mounting groove formed on the closed plate; an elastic connector disposed inside the mounting groove; and a positioning ball disposed at the free end of the elastic connector, the positioning ball having a spherical front end.

[0013] A fixing sleeve is installed on the square frame, and a rope is provided on the fixing sleeve. An avoidance groove is provided on the square frame. Wheels are provided below the support frame.

[0014] The beneficial effects of this utility model are as follows:

[0015] (1) In this utility model, the storage tank is located in the middle of two processes. The produced webbing is transported forward along the first straight section tube, the curved tube, and the second straight section tube. When the next process fails, the storage tank is used to store the webbing. The webbing enters the storage tank along the first straight section tube and is stored there. The storage tank plays a buffer storage role, which allows enough time for the machine in the next process to be repaired. After the repair is completed, the production of the next process is accelerated. The previous process will not be stopped due to the failure of the next process, thus improving the production efficiency.

[0016] (2) In this utility model, the buffer plate is in a vertical state, and the webbing enters the curved tube along the first straight section tube. When there is a lot of webbing in the buffer storage, the webbing is easy to overflow along the discharge port. At this time, the rotating disk drives the worm gear to rotate, drives the worm wheel and rotating rod to rotate, drives the buffer plate to rotate to a horizontal state, and the webbing that enters the first straight section tube will fall on the buffer plate, so that the webbing is stored in the first straight section tube, preventing the webbing from continuing to enter the curved tube and overflowing along the discharge port.

[0017] (3) This utility model drives the closed plate away from the square groove by rotating the rope. At this time, the square groove can be opened to check the storage situation in the storage tank. When the webbing in the storage tank is tangled, the square groove can be opened to solve the problem of webbing tangling. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the first overall structure of the present invention;

[0019] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;

[0020] Figure 3 This is a schematic diagram of the second overall structure of the present invention;

[0021] Figure 4 This utility model Figure 3 Enlarged view of point B in the middle;

[0022] Figure 5 This is a schematic diagram of the cache mechanism structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the closed plate structure of this utility model;

[0024] Figure 7 This is a schematic cross-sectional view of the first straight section of the pipe of this utility model;

[0025] Figure 8 This is a schematic diagram of the internal structure of the first straight section of the pipe of this utility model.

[0026] Reference numerals: 100, support frame; 101, first straight section pipe; 1011, square groove; 102, bent pipe; 103, second straight section pipe; 104, feed inlet; 105, discharge outlet; 106, sealing plate; 1061, mounting groove; 107, wheel; 2, connecting mechanism; 201, square frame; 2011, clearance groove; 202, baffle; 203, elastic connector; 204, positioning ball; 205, fixing sleeve; 206, rope; 3, buffer mechanism; 301, rotating rod; 302, buffer plate; 31, adjusting component; 311, worm gear; 312, fixing plate; 313, drive rod; 314, worm; 315, rotating disk; 316, anti-slip texture. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0030] Example 1: As Figures 1-8 As shown, this embodiment provides an intelligent sensor-operated storage bin, including a support frame 100. A first straight section pipe 101, a curved pipe 102, and a second straight section pipe 103 are mounted on the support frame 100. The first straight section pipe 101 is provided with a feed inlet 104, and the second straight section pipe 103 is provided with a discharge outlet 105. The height of the feed inlet 104 is higher than the height of the discharge outlet 105. A wheel 107 is provided below the support frame 100. The first straight section pipe 101 is connected to the curved pipe 102, and the curved pipe 102 is connected to the second straight section pipe 103.

[0031] A square groove 1011 is provided inside the first straight section pipe 101. A sealing plate 106 is provided inside the square groove 1011. The sealing plate 106 is installed inside the square groove 1011 through a connecting mechanism 2. A buffer mechanism 3 is provided inside the first straight section pipe 101.

[0032] In this embodiment, the storage bin is located in the middle of two processes. The produced webbing is conveyed forward along the first straight section pipe 101, the curved pipe 102, and the second straight section pipe 103. When a failure occurs in the next process, the storage bin is used to store the webbing. The webbing enters the storage bin along the first straight section pipe 101 and is stored there. The storage bin acts as a buffer, allowing sufficient time for the repair of the machine in the next process. After the repair is completed, the production of the next process is accelerated, and the failure of the next process will not cause the previous process to stop, thus improving production efficiency.

[0033] The buffer mechanism 3 includes: a rotating rod 301, which is rotatably disposed inside the first straight section tube 101; a buffer plate 302, which is mounted on the rotating rod 301; and an adjusting component 31, which is mounted on the first straight section tube 101.

[0034] The adjusting assembly 31 includes: a worm gear 311, which is mounted on the rotating rod 301; a fixed plate 312, which is mounted on the first straight section pipe 101; a drive rod 313, which is rotatably mounted on the fixed plate 312; and a worm 314, which is mounted on the drive rod 313. The worm gear 311 and the worm 314 are meshed.

[0035] A rotating disk 315 is mounted on the drive rod 313, and the rotating disk 315 has anti-slip textures 316. A sensor is installed on the second straight section tube 103 to achieve intelligent sensing. Sensor detection is a conventional technical means in this field and will not be described in detail here.

[0036] In this embodiment, initially, the buffer plate 302 is in a vertical state. The webbing enters the curved tube 102 along the first straight section tube 101. When there is a lot of webbing in the buffer storage (detected by the sensor), the webbing is likely to overflow along the discharge port 105. At this time, rotating the rotating disk 315 drives the worm gear 314 to rotate, which drives the worm wheel 311 and the rotating rod 301 to rotate, driving the buffer plate 302 to rotate to a horizontal state. The webbing that enters the first straight section tube 101 will fall on the buffer plate 302, so that the webbing is stored in the first straight section tube 101, preventing the webbing from continuing to enter the curved tube 102 and causing the webbing to overflow along the discharge port 105.

[0037] Example 2: Figures 1-8 As shown, components that are the same as or corresponding to those in Embodiment 1 are referred to using the same reference numerals as in Embodiment 1. For simplicity, only the differences from Embodiment 1 are described below. The difference between Embodiment 2 and Embodiment 1 is as follows:

[0038] The connecting mechanism 2 in this embodiment includes: a square frame 201, which is installed on a square groove 1011; a baffle 202, which is installed inside the square frame 201; a mounting groove 1061, which is formed on a closed plate 106; an elastic connector 203, which is disposed inside the mounting groove 1061; and a positioning ball 204, which is disposed at the free end of the elastic connector 203, and the front end of the positioning ball 204 is spherical.

[0039] A fixing sleeve 205 is installed on the square frame 201, and a rope 206 is provided on the fixing sleeve 205. An avoidance groove 2011 is opened on the square frame 201, and the fixing sleeve 205 is located in the avoidance groove 2011.

[0040] In this embodiment, rotating the rope 206 drives the closing plate 106 away from the square groove 1011. At this time, the square groove 1011 can be opened to check the storage status in the storage bin. When the webbing in the storage bin is tangled, the square groove 1011 can be opened to solve the problem of webbing tangling.

[0041] Work steps

[0042] Step 1: The storage bin is located in the middle of the two processes. The produced webbing is conveyed forward along the first straight section pipe 101, the curved pipe 102, and the second straight section pipe 103. When a failure occurs in the next process, the storage bin is used to store the webbing. The webbing enters the storage bin along the first straight section pipe 101 and is stored there. The storage bin acts as a buffer, allowing enough time for the machine in the next process to be repaired. After the repair is completed, the production of the next process can be accelerated, and the failure of the next process will not cause the previous process to stop, thus improving production efficiency.

[0043] Step 2: With the buffer plate 302 in a vertical position, the webbing enters the curved tube 102 along the first straight section tube 101. When there is a lot of webbing in the buffer storage, the webbing is likely to overflow along the discharge port 105. At this time, rotating the rotating disk 315 drives the worm gear 314 to rotate, which in turn drives the worm wheel 311 and the rotating rod 301 to rotate, driving the buffer plate 302 to rotate to a horizontal position. The webbing that has entered the first straight section tube 101 will fall onto the buffer plate 302, so that the webbing is stored in the first straight section tube 101, preventing the webbing from continuing to enter the curved tube 102 and causing the webbing to overflow along the discharge port 105.

[0044] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent sensor-operated storage bin, comprising a support frame (100), characterized in that, The support frame (100) is equipped with a first straight section pipe (101), a bent pipe (102), and a second straight section pipe (103). The first straight section pipe (101) is connected to the bent pipe (102), and the bent pipe (102) is connected to the second straight section pipe (103). The first straight section pipe (101) is provided with a feed inlet (104), and the second straight section pipe (103) is equipped with a discharge outlet (105). The height of the feed inlet (104) is higher than the height of the discharge outlet (105). A square groove (1011) is provided inside the first straight section pipe (101), and a sealing plate (106) is provided inside the square groove (1011). The sealing plate (106) is installed inside the square groove (1011) through a connecting mechanism (2). A buffer mechanism (3) is provided inside the first straight section pipe (101).

2. The intelligent sensor-operated storage bin according to claim 1, characterized in that, The caching mechanism (3) includes: A rotating rod (301) is rotatably disposed inside the first straight section tube (101); A buffer plate (302) is mounted on the rotating rod (301); Adjustment component (31) is mounted on the first straight section pipe (101).

3. The intelligent sensor-operated storage bin according to claim 2, characterized in that, The adjustment component (31) includes: A worm gear (311) is mounted on the rotating rod (301); A fixing plate (312) is mounted on the first straight section pipe (101); A drive rod (313) is rotatably mounted on the fixed plate (312); A worm (314) is mounted on the drive rod (313), and the worm wheel (311) meshes with the worm (314).

4. The intelligent sensor-operated storage bin according to claim 3, characterized in that, A rotating disk (315) is mounted on the drive rod (313), and the rotating disk (315) is provided with anti-slip texture (316).

5. The intelligent sensor-operated storage bin according to claim 1, characterized in that, The connecting mechanism (2) includes: A square frame (201) is mounted on the square groove (1011); A baffle (202) is installed inside the square frame (201); Mounting slot (1061) is formed on the closing plate (106); An elastic connector (203) is disposed within the mounting groove (1061); Positioning ball (204), the positioning ball (204) is located at the free end of the elastic connector (203), and the front end of the positioning ball (204) is spherical.

6. The intelligent sensor-operated storage bin according to claim 5, characterized in that, A fixing sleeve (205) is installed on the square frame (201), and a rope (206) is provided on the fixing sleeve (205). An avoidance groove (2011) is opened on the square frame (201), and the fixing sleeve (205) is located in the avoidance groove (2011).

7. The intelligent sensor-operated storage bin according to claim 6, characterized in that, The support frame (100) is provided with wheels (107) below it.