Gas quenching furnace with good heat treatment effect

Abstract

The utility model discloses a gas quenching furnace with a good heat treatment effect, which belongs to the technical field of gas quenching furnaces, and comprises a gas quenching furnace main body and a moving block, a planetary gear is rotatably mounted on one side of the moving block, two inserting plates are fixedly mounted on one side of the planetary gear, and the two inserting plates are both mounted in the gas quenching furnace main body in a sliding manner; a first bevel gear is rotatably mounted in the moving block, a fifth bevel gear is meshed with the bottom end of the first bevel gear, a connecting rod is fixedly mounted at the bottom end of the fifth bevel gear, a third bevel gear is fixedly mounted at the bottom end of the connecting rod, a second bevel gear is rotatably mounted in the moving block, the third bevel gear is meshed with the second bevel gear, and a fixed gear is fixedly mounted on one side of the second bevel gear. And the fixed gear is meshed with the planetary gear. According to the utility model, through the cooperation of a plurality of structures, the device rotates while heating and cooling, so that the heating and cooling are more uniform, better heating is realized, an efficient and uniform heat treatment effect can be realized, and the hardness and strength of a metal material are remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of gas quenching furnace technology, and in particular to a gas quenching furnace with good heat treatment effect. Background Technology

[0002] A gas quenching furnace with good heat treatment effect mainly involves the application of a vacuum environment, the need for rapid cooling, and the challenge of uniform heating. Heat treatment in a vacuum environment can effectively prevent the metal from reacting with oxygen in the air at high temperatures, thus preventing oxidation and decarburization. This is crucial for maintaining the purity and performance of metal materials. The vacuum environment also reduces surface contamination of the workpiece, improving the surface quality after heat treatment. This is especially important for workpieces requiring high precision and high surface quality. Rapid cooling allows the metal to quickly pass through the austenite transformation zone during quenching, forming hardened structures such as martensite, thereby increasing the material's hardness and strength. Compared to traditional oil or water quenching, gas quenching furnaces use gas as the cooling medium, enabling more uniform cooling of the workpiece and reducing thermal stress and deformation caused by large temperature gradients. To achieve uniform heating, gas quenching furnaces need to be equipped with a precise temperature control system. By monitoring and adjusting the furnace temperature in real time, it is ensured that all parts of the workpiece are heated uniformly, avoiding localized overheating or underheating. The airflow design inside the gas quenching furnace is also key to achieving uniform heating. By rationally arranging nozzles and air ducts, high-pressure gas can be evenly blown onto all surfaces of the workpiece, thereby achieving rapid and uniform cooling.

[0003] In the metal processing, heat treatment is one of the important means to improve the mechanical properties of materials. Traditional quenching methods include oil quenching and water quenching, but these methods have problems such as uneven cooling rate and easy deformation and cracking. Therefore, we propose a gas quenching furnace with good heat treatment effect to solve this problem. Utility Model Content

[0004] The purpose of this invention is to provide a gas quenching furnace with good heat treatment effect, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A gas quenching furnace with good heat treatment effect includes: a gas quenching furnace body and a movable block. A planetary gear is rotatably mounted on one side of the movable block, and two insert plates are fixedly mounted on one side of the planetary gear. Both insert plates are slidably mounted inside the gas quenching furnace body. A bevel gear one is rotatably mounted inside the movable block, and a bevel gear five meshes with the bottom end of the bevel gear one. A connecting rod is fixedly mounted on the bottom end of the bevel gear five, and a bevel gear three is fixedly mounted on the bottom end of the connecting rod. A bevel gear two is rotatably mounted inside the movable block, and the bevel gear three meshes with the bevel gear two. A fixed gear is fixedly mounted on one side of the bevel gear two, and the fixed gear meshes with the planetary gear. An air cooling pipe is fixedly mounted inside the gas quenching furnace body, and an air pump is fixedly mounted on one side of the air cooling pipe. A heating device is fixedly mounted inside the gas quenching furnace body, and a vacuum pump is fixedly mounted on one side of the gas quenching furnace body. A rotation adjustment assembly is provided inside the movable block.

[0007] Preferably, the rotation adjustment assembly includes: a fixed rod and a bevel gear four. The fixed rod is fixedly installed on one side of the movable block, the bevel gear four is rotatably installed inside the fixed rod, a round rod is fixedly installed on one side of the bevel gear four, an electric push rod is fixedly installed inside the fixed rod, and a fixed plate is fixedly installed on both the output end of the electric push rod and one side of the fixed rod. Two transmission wheels are rotatably installed on one side of one of the fixed plates, one of which is fixedly connected to the round rod. Clamping blocks are rotatably installed on the sides of the two fixed plates that are close to each other, and one of the clamping blocks is fixedly connected to the transmission wheel.

[0008] Preferably, two limiting rings are sleeved on the outer side of the gas quenching furnace body, the gas quenching furnace body is rotatably installed in the two limiting rings, a support leg is fixedly installed on each of the two limiting rings, a fixing block is integrally formed at the bottom end of the two limiting rings, and a connecting block is fixedly installed at the bottom end of the moving block.

[0009] Preferably, a second motor is fixedly installed on one side of the fixing block, a threaded rod is fixedly installed on the output end of the second motor, and a threaded block is fixedly installed on one side of the connecting block, with the threaded block threadedly connected to the threaded rod.

[0010] Preferably, two T-slider blocks are fixedly installed on one side of the connecting block, and a sliding T-groove matching the two T-slider blocks is opened on the fixed block, and a sliding groove matching the threaded block is opened inside the fixed block.

[0011] Preferably, a T-shaped ring is fixedly installed on one side of the planetary gear, a rotating ring groove matching the T-shaped ring is opened on one side of the moving block, and an arc slot matching the two insert plates is opened on the main body of the gas quenching furnace.

[0012] Preferably, the movable block has a rotating groove that matches the first bevel gear and the connecting rod, and the fixed rod has a rotating groove that matches the fourth bevel gear.

[0013] In this utility model, a gas quenching furnace with good heat treatment effect is described. By activating a fixed block fixedly installed on one side of a fixed block, a second motor drives a threaded rod to rotate, thereby controlling the movement of a threaded block connected to the threaded rod. This causes the threaded block to move a connecting block and two T-slider blocks, which in turn move a moving block. The moving block then moves a planetary gear and two insert plates, allowing the insert plates to move out of the gas quenching furnace body. The material to be processed is then placed between two clamping blocks. An electric push rod is activated, causing a fixed plate fixedly installed at its output end to move, which in turn causes the clamping blocks to clamp the material. Subsequently, the second motor drives the threaded rod to rotate in the opposite direction, moving the threaded block. Throughout this process, both insert plates are slidably installed inside the gas quenching furnace body, preventing them from detaching. Furthermore, the planetary gear and the gas quenching furnace body have good sealing properties, facilitating processing. The connecting block moves the moving block into the gas quenching furnace body. A vacuum pump is then activated to create a vacuum environment inside the gas quenching furnace body. Finally, the heating device is activated for heating.

[0014] In this utility model, the gas quenching furnace with good heat treatment effect is activated by starting a motor fixedly installed on one side of the moving block. The motor drives a bevel gear fixedly installed at its output end to rotate, causing bevel gears four and five, which mesh with each other at their bottom ends, to rotate. Bevel gear four drives a round rod to rotate, which in turn drives a transmission wheel to rotate, which in turn drives a transmission belt to rotate, causing another transmission wheel to rotate and thus rotating the clamping block for heating. This provides uniform heating to reach the required temperature. Simultaneously, bevel gear five drives a connecting rod fixedly installed at its bottom to rotate, which in turn drives bevel gear three... The rotation causes bevel gear three to drive bevel gear two, which in turn drives a fixed gear, which in turn drives a planetary gear. The planetary gear, through two insert plates, drives the main body of the gas quenching furnace to rotate, further enhancing the heating. After completion, the air pump is started, which transmits high-pressure gas to the air cooling pipe. The high-pressure gas is then ejected from the air cooling pipe and quickly enters the furnace chamber to rapidly cool the heated workpiece. During this process, motor one continues to drive bevel gear one to rotate, which in turn causes the main body of the gas quenching furnace to drive the air cooling pipe and the transmission wheel to drive the clamping block to continue rotating, thus completing the quenching process more effectively and comprehensively.

[0015] This utility model has a reasonable structural design. Through the cooperation of multiple structures, it can rotate while heating and cooling, making the heating and cooling more uniform and achieving better heating. It can achieve efficient and uniform heat treatment effect, and significantly improve the hardness and strength of metal materials. Attached Figure Description

[0016] Figure 1This is a three-dimensional structural diagram of a gas quenching furnace with good heat treatment effect proposed in this utility model;

[0017] Figure 2 This is a cross-sectional structural diagram of an air quenching furnace with good heat treatment effect proposed in this utility model;

[0018] Figure 3 This is a partial structural cross-sectional view of an air quenching furnace with good heat treatment effect proposed in this utility model;

[0019] Figure 4 This is a partial cross-sectional view of a gas quenching furnace with good heat treatment effect proposed in this utility model.

[0020] In the diagram: 1. Gas quenching furnace body; 2. Motor 1; 3. Moving block; 4. Restricting ring; 5. Support leg; 6. Fixed block; 7. Connecting block; 8. Air pump; 9. Motor 2; 10. Vacuum pump; 11. Heating device; 12. Insert plate; 13. Air cooling pipe; 14. Threaded rod; 15. Fixed rod; 16. Bevel gear 1; 17. Planetary gear; 18. Fixed gear; 19. Connecting rod; 20. Bevel gear 2; 21. Bevel gear 3; 22. T-ring; 23. Bevel gear 4; 24. Round rod; 25. Electric push rod; 26. Transmission wheel; 27. Fixed plate; 28. Transmission belt; 29. ​​Bevel gear 5; 30. Clamping block; 31. T-slider; 32. Threaded block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-4 A gas quenching furnace with good heat treatment effect includes: a gas quenching furnace body 1 and a moving block 3. A planetary gear 17 is rotatably installed on one side of the moving block 3. Two insert plates 12 are fixedly installed on one side of the planetary gear 17. Both insert plates 12 are slidably installed inside the gas quenching furnace body 1. A bevel gear 16 is rotatably installed inside the moving block 3. A bevel gear 29 meshes with the bottom end of the bevel gear 16. A connecting rod 19 is fixedly installed at the bottom end of the bevel gear 29. A bevel gear 21 is fixedly installed at the bottom end of the connecting rod 19. A bevel gear 20 is rotatably installed inside the moving block 3. The bevel gear 21 meshes with the bevel gear 20. A fixed gear 18 is fixedly installed on one side of the bevel gear 20. The fixed gear 18 meshes with the planetary gear 17. An air cooling pipe 13 is fixedly installed inside the gas quenching furnace body 1. An air pump 8 is fixedly installed on one side of the air cooling pipe 13. A heating device 11 is fixedly installed inside the gas quenching furnace body 1. A vacuum pump 10 is fixedly installed on one side of the gas quenching furnace body 1. A rotation adjustment component is provided inside the moving block 3.

[0023] In this embodiment, the rotation adjustment assembly includes: a fixed rod 15 and a bevel gear 23. The fixed rod 15 is fixedly installed on one side of the moving block 3. The bevel gear 23 is rotatably installed inside the fixed rod 15. A round rod 24 is fixedly installed on one side of the bevel gear 23. An electric push rod 25 is fixedly installed inside the fixed rod 15. A fixed plate 27 is fixedly installed on both the output end of the electric push rod 25 and one side of the fixed rod 15. Two transmission wheels 26 are rotatably installed on one side of one of the fixed plates 27. One of the transmission wheels 26 is fixedly connected to the round rod 24. A clamping block 30 is rotatably installed on the side of the two fixed plates 27 that are close to each other. One of the clamping blocks 30 is fixedly connected to the transmission wheel 26. Rotation allows for more uniform heating and cooling.

[0024] In this embodiment, two limiting rings 4 are sleeved on the outside of the gas quenching furnace body 1. The gas quenching furnace body 1 is rotatably installed in the two limiting rings 4. Support legs 5 are fixedly installed on both limiting rings 4. Fixed blocks 6 are integrally formed at the bottom of the two limiting rings 4. Connecting blocks 7 are fixedly installed at the bottom of the moving block 3 to realize the movement of the moving block and increase stability.

[0025] In this embodiment, a second motor 9 is fixedly installed on one side of the fixed block 6, and a threaded rod 14 is fixedly installed on the output end of the second motor 9. A threaded block 32 is fixedly installed on one side of the connecting block 7. The threaded block 32 is threadedly connected to the threaded rod 14 to better control its sliding. Two T-slider blocks 31 are fixedly installed on one side of the connecting block 7. The fixed block 6 has sliding T-grooves that match the two T-slider blocks 31. The fixed block 6 has sliding grooves that match the threaded block 32, which makes sliding more convenient.

[0026] In this embodiment, a T-shaped ring 22 is fixedly installed on one side of the planetary gear 17, and a rotating ring groove matching the T-shaped ring 22 is opened on one side of the moving block 3. An arc slot matching the two insert plates 12 is opened on the gas quenching furnace body 1 for better restriction. A rotating groove matching the bevel gear 16 and the connecting rod 19 is opened in the moving block 3, and a rotating groove matching the bevel gear 23 is opened in the fixed rod 15 to facilitate stable operation of each component.

[0027] In this embodiment, during use, by activating the fixed block 6 fixedly installed on one side of the fixed block 6, the motor 29 drives the threaded rod 14 to rotate, thereby controlling the threaded block 32 threadedly connected to the threaded rod 14 to move. The threaded block 32 drives the connecting block 7 and the two T-slider 31 to move, the connecting block 7 drives the moving block 3 to move, and the moving block 3 drives the planetary gear 17 and the two insert plates 12 to move, allowing the insert plates 12 to move out of the gas quenching furnace body 1. Then, the material to be processed is placed between the two clamping blocks 30, and the electric push rod 25 is activated, causing the fixed plate 27 fixedly installed at its output end to move. The movement causes the clamping block 30 to grip the item, and then the motor 9 drives the threaded rod 14 to rotate in the opposite direction, moving the threaded block 32. Throughout the process, both insert plates 12 are slidably installed inside the gas quenching furnace body 1, and the insert plates 12 will not detach from the gas quenching furnace body 1. Furthermore, the planetary gear 17 has good sealing with the gas quenching furnace body 1, facilitating processing. The connecting block 7 drives the moving block 3 to move the item into the gas quenching furnace body 1. Then, the vacuum pump 10 is started to evacuate air, creating a vacuum environment inside the gas quenching furnace body 1. The heating device 11 is then started for heating. Finally, the device fixed to one side of the moving block 3 is activated. Motor 12 drives the bevel gear 16, which is fixedly mounted at its output end, to rotate. This causes the bevel gears 23 and 29, which mesh with each other on one side, to rotate. Bevel gear 23 drives the round rod 24 to rotate, which in turn drives the transmission wheel 26 to rotate, which in turn drives the transmission belt 28. The rotation of the other transmission wheel 26 drives the clamping block 30 to rotate, thus heating it evenly to the required temperature. Simultaneously, bevel gear 29 drives the connecting rod 19, which is fixedly mounted at its bottom, to rotate, which in turn drives bevel gear 21, which in turn drives bevel gear 2, which meshes with each other on one side. The bevel gear 20 rotates, causing the fixed gear 18 to rotate, which in turn causes the planetary gear 17 to rotate. The planetary gear 17 then drives the main body of the gas quenching furnace 1 to rotate through the two insert plates 12, further enhancing the heating. After completion, the air pump 8 is started, which transmits high-pressure gas to the air cooling pipe 13. The high-pressure gas is then ejected from the air cooling pipe 13, allowing it to quickly enter the furnace chamber and rapidly cool the heated workpiece. During this process, the motor 2 continues to drive the bevel gear 16 to rotate, which in turn causes the main body of the gas quenching furnace 1 to drive the air cooling pipe 13 and the transmission wheel 26 to drive the clamping block 30 to continue rotating, thus completing the quenching process more effectively and comprehensively.

[0028] The above provides a detailed description of the gas quenching furnace with excellent heat treatment effect provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The description of the embodiments above is only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A gas quenching furnace with good heat treatment effect, characterized in that, include: The gas quenching furnace body (1) and the moving block (3) are provided. A planetary gear (17) is rotatably mounted on one side of the moving block (3). Two insert plates (12) are fixedly mounted on one side of the planetary gear (17). Both insert plates (12) are slidably mounted inside the gas quenching furnace body (1). A bevel gear (16) is rotatably mounted inside the moving block (3). A bevel gear (29) meshes with the bottom end of the bevel gear (16). A connecting rod (19) is fixedly mounted at the bottom end of the bevel gear (29). A bevel gear (21) is fixedly mounted at the bottom end of the connecting rod (19). The moving block (3) rotates... A bevel gear two (20) is mounted on the moving part, and a bevel gear three (21) meshes with the bevel gear two (20). A fixed gear (18) is fixedly mounted on one side of the bevel gear two (20), and the fixed gear (18) meshes with a planetary gear (17). An air cooling pipe (13) is fixedly mounted inside the gas quenching furnace body (1), and an air pump (8) is fixedly mounted on one side of the air cooling pipe (13). A heating device (11) is fixedly mounted inside the gas quenching furnace body (1), and a vacuum pump (10) is fixedly mounted on one side of the gas quenching furnace body (1). A rotation adjustment component is provided inside the moving block (3).

2. The gas quenching furnace with good heat treatment effect according to claim 1, characterized in that, The rotation adjustment assembly includes: a fixed rod (15) and a bevel gear four (23). The fixed rod (15) is fixedly installed on one side of the moving block (3). The bevel gear four (23) is rotatably installed inside the fixed rod (15). A round rod (24) is fixedly installed on one side of the bevel gear four (23). An electric push rod (25) is fixedly installed inside the fixed rod (15). A fixed plate (27) is fixedly installed on both the output end of the electric push rod (25) and one side of the fixed rod (15). Two transmission wheels (26) are rotatably installed on one side of one of the fixed plates (27). One of the transmission wheels (26) is fixedly connected to the round rod (24). A clamping block (30) is rotatably installed on the side of the two fixed plates (27) that are close to each other. One of the clamping blocks (30) is fixedly connected to the transmission wheel (26).

3. The gas quenching furnace with good heat treatment effect according to claim 1, characterized in that, Two limiting rings (4) are sleeved on the outside of the gas quenching furnace body (1). The gas quenching furnace body (1) is rotatably installed in the two limiting rings (4). Support legs (5) are fixedly installed on both limiting rings (4). Fixed blocks (6) are integrally formed at the bottom of the two limiting rings (4). Connecting blocks (7) are fixedly installed at the bottom of the moving block (3).

4. The gas quenching furnace with good heat treatment effect according to claim 3, characterized in that, A second motor (9) is fixedly installed on one side of the fixed block (6), and a threaded rod (14) is fixedly installed at the output end of the second motor (9). A threaded block (32) is fixedly installed on one side of the connecting block (7), and the threaded block (32) is threadedly connected to the threaded rod (14).

5. The gas quenching furnace with good heat treatment effect according to claim 4, characterized in that, Two T-slider blocks (31) are fixedly installed on one side of the connecting block (7). The fixing block (6) has a sliding T-groove that matches the two T-slider blocks (31). The fixing block (6) has a sliding groove that matches the threaded block (32).

6. The gas quenching furnace with good heat treatment effect according to claim 1, characterized in that, A T-ring (22) is fixedly installed on one side of the planetary gear (17), and a rotating ring groove matching the T-ring (22) is opened on one side of the moving block (3). An arc slot matching the two insert plates (12) is opened on the gas quenching furnace body (1).

7. The gas quenching furnace with good heat treatment effect according to claim 2, characterized in that, The movable block (3) has a rotating groove that matches the bevel gear (16) and the connecting rod (19), and the fixed rod (15) has a rotating groove that matches the bevel gear (23).

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