Intelligent classified oil adding, oil discharging, cleaning and filtering integrated device

Abstract

The utility model relates to the technical field of mining equipment maintenance, and discloses an intelligent classified refueling, oil discharging, cleaning and filtering integrated device which comprises a carriage, and a new oil tank is fixed to the left side of the front end in the carriage. When the intelligent classified oil filling, oil discharging, cleaning and filtering integrated device is used for replacing waste oil liquid in an oil storage tank of mechanical equipment, oil liquid in the oil storage tank of the equipment is firstly discharged outwards, then a second pump machine can be controlled to start, and the oil liquid used for cleaning the oil storage tank is pumped out through a second oil pumping pipe; after being guided into the main pipe and the two sets of auxiliary pipes through a second connecting hose, the oil can be sprayed out of the inner side of the equipment oil tank through the multiple sets of cleaning nozzles at the bottom, the multiple sets of cleaning nozzles which are symmetrically arranged in the two directions can be used for conducting auxiliary washing on oil sludge impurities and the like left in the equipment oil tank, and the cleanliness degree in the equipment oil storage tank is improved; the problem that auxiliary cleaning of the interior of an oil storage tank of mechanical equipment before oiling is inconvenient is solved.

Description

Technical Field

[0001] This utility model relates to the field of mining equipment maintenance technology, specifically to an integrated intelligent classification refueling, oil draining, cleaning, and filtration device. Background Technology

[0002] Mining equipment operates under harsh conditions such as high temperature, high load, and high viscosity, which greatly shortens the service life of the lubricating oil. In order to ensure the long-term stable operation of mining equipment, it is necessary to use intelligent classification, oil filling and oil changing integrated devices to regularly replace the lubricating oil inside the mining equipment.

[0003] However, in actual operation, the intelligent classification refueling and dispensing integrated device has shortcomings. When maintaining and replacing the lubricating oil in the internal lubricating oil tank of mining machinery, due to the long-term circulation of the previous oil, a certain amount of impurities will accumulate in the oil tank inside the equipment, causing serious pollution. When injecting new oil, the impurities will still mix into the new oil, thereby reducing the service life of the new lubricating oil. Furthermore, it does not have measures to assist in cleaning the inside of the equipment's oil storage tank when changing the lubricating oil inside the equipment's oil tank.

[0004] Now, a new type of intelligent integrated device for refueling, dispensing, cleaning, and filtering is proposed to address the above-mentioned shortcomings. Utility Model Content

[0005] The purpose of this invention is to provide an intelligent integrated device for refueling, draining, cleaning, and filtering, in order to solve the problem mentioned in the background art of the inconvenience of performing auxiliary cleaning of the inside of the oil storage tank of mechanical equipment before refueling.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an intelligent integrated device for refueling, draining, cleaning, and filtering, comprising a vehicle body. A new oil tank is fixed to the left side of the front end inside the vehicle body, a return oil tank is fixed to the right side of the front end inside the vehicle body, a waste oil tank is fixed to the right side of the rear end inside the vehicle body, a cleaning oil tank is fixed to the left side of the rear end inside the vehicle body, an equipment oil tank is provided on the right side of the vehicle body, a second pump is fixed to the right side of the top of the cleaning oil tank, a second oil suction pipe is fixed to the input end of the second pump, a second connecting hose is fixed to the output end of the second pump, auxiliary pipes are fixed to both ends of the top of the equipment oil tank, and a cleaning nozzle is fixed to the bottom end of the auxiliary pipes. A main pipe is fixed between the top ends of the two sets of auxiliary pipes, and a first oil suction pipe is installed at the front end inside the vehicle body.

[0007] As a further technical solution of this utility model, the bottom end of the first oil suction pipe penetrates the interior of the top of the cleaning oil tank and extends downward to the bottom end of the interior of the cleaning oil tank, and the right side of the second connecting hose is fixedly installed between the rear end of the main pipe.

[0008] As a further technical solution of this utility model, the main pipe and the secondary pipe are internally connected, and multiple sets of cleaning nozzles are equally spaced at the bottom end of the secondary pipe.

[0009] As a further technical solution of this utility model, a second filling port is fixed on the right side of the top of the return oil tank, and a screw cap is provided at the top of the second filling port. A first reserved pipe is fixed at the front end of the bottom left side of the equipment oil tank, and a first valve is installed on the first reserved pipe. A first oil outlet pipe is installed on the left side of the first reserved pipe. A slot is opened inside the top of the second filling port. A filter cylinder is vertically arranged inside the second filling port, and a movable frame is hinged to the top of the filter cylinder.

[0010] As a further technical solution of this utility model, the bottom end of the first oil outlet pipe is movably connected to the top end of the cap, the cap is threadedly rotatably connected to the outside of the second filling port, and the first oil outlet pipe is connected to the inside of the cap.

[0011] As a further technical solution of this utility model, the interior of the front left side of the new oil tank and the return oil tank, as well as the interior of the rear left side of the cleaning oil tank and the waste oil tank, are respectively provided with mounting grooves, and a viewing plate is fixed inside the mounting groove, and scale lines are provided on the viewing plate.

[0012] As a further technical solution of this utility model, a first pump is installed and fixed on the right side of the top of the new oil tank, a first oil suction pipe is installed at the input end of the first pump, a first connecting hose is installed at the output end of the first pump, and an oil filling gun is installed and fixed on the right side of the first connecting hose. A first filling port is fixed on the left side of the top of the new oil tank.

[0013] As a further technical solution of this utility model, a third filling port is fixed on the right side of the top of the waste oil tank, a second reserved pipe is fixed on the rear end of the bottom left side of the equipment oil tank, and a second valve is installed on the second reserved pipe. The left side of the second valve is fixedly connected to the top of the third filling port. Oil drain pipes are fixed on the right side of the return oil tank and the waste oil tank, and a third valve is installed on the right side of the oil drain pipe.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the intelligent classification, refueling, draining, cleaning and filtering integrated device not only facilitates the auxiliary cleaning of the inside of the oil tank of mechanical equipment before refueling, and facilitates the auxiliary filtration and recovery of slightly contaminated oil inside the oil tank of mechanical equipment after use, but also facilitates the inspection of the lubricating oil storage status inside the device.

[0015] The device, equipped with a cleaning oil tank, a fourth filling port, a second oil extraction pipe, a second pump, a second connecting hose, an equipment oil tank, auxiliary pipes, a main pipe, and cleaning nozzles, replaces the waste oil inside the oil storage tank of mechanical equipment. First, all the oil inside the equipment oil tank is discharged out through the second oil outlet pipe. Then, the second connecting hose is connected to the main pipe. After that, the second pump can be started to extract the cleaning oil from the cleaning oil tank through the second oil extraction pipe. The oil can then be introduced into the main pipe through the second connecting hose. After being introduced into the two sets of auxiliary pipes at the bottom through the main pipe, it can finally be sprayed out by multiple sets of cleaning nozzles at the bottom onto the inside of the equipment oil tank. The multiple sets of cleaning nozzles, arranged symmetrically in both directions, can assist in rinsing some residual sludge and impurities inside the equipment oil tank, improving the cleanliness of the equipment oil storage tank. Waste oil generated during the cleaning process can be discharged through the second reserved pipe. After cleaning, new oil can be injected, reducing new oil contamination and improving the service life of the lubricating oil.

[0016] The device is equipped with a return oil tank, a second filling port, a cap, a first oil outlet pipe, a first reserved pipe, a first valve, a slot, a filter cartridge, and a movable frame. When the oil in the equipment's oil tank needs maintenance after minor use, opening the first valve allows the oil to be discharged outwards via the first reserved pipe and the oil filling gun. After entering the second filling port, the filter cartridge can be used to filter and remove impurities from the oil. The filtered oil can be temporarily stored in the return oil tank for later use, or it can be used as cleaning oil.

[0017] The device is equipped with a new oil tank, a return oil tank, a cleaning oil tank, a waste oil tank, a viewing panel, and a mounting slot. When in use, transparent viewing panels are installed inside the mounting slots on the new oil tank, the return oil tank, the cleaning oil tank, and the waste oil tank, respectively. The viewing panels can be used to check the oil level in the internal components of the device in real time. Attached Figure Description

[0018] Figure 1 This is a frontal cross-sectional view of the present invention.

[0019] Figure 2 This is a top view of the structure of this utility model;

[0020] Figure 3 This is a partial enlarged cross-sectional view of the second filling port of this utility model.

[0021] Figure 4 This utility model Figure 1 A magnified structural diagram at point A in the diagram.

[0022] In the diagram: 1. Cargo box; 2. New fuel tank; 3. First filling port; 4. First oil extraction pipe; 5. First pump; 6. First connecting hose; 7. Filling gun; 8. Return tank; 9. Second filling port; 10. Cap; 11. First oil outlet pipe; 12. First reserved pipe 1; 13. First valve; 14. Secondary pipe; 15. Main pipe; 16. Cleaning nozzle; 17. Equipment fuel tank; 18. Drain pipe; 19. Third valve; 20. Cleaning fuel tank; 21. Second oil extraction pipe; 22. Second pump; 23. Second connecting hose; 24. Waste fuel tank; 25. Third filling port; 26. Second oil outlet pipe; 27. Second reserved pipe; 28. Second valve; 29. ​​Fourth filling port; 30. Slot; 31. Filter cartridge; 32. Movable frame; 33. Viewing panel; 34. Mounting slot. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model provides an embodiment of an intelligent classification refueling, oil draining, cleaning, and filtering integrated device, including a vehicle body 1. A new oil tank 2 is fixed to the left side of the front end inside the vehicle body 1, a return oil tank 8 is fixed to the right side of the front end inside the vehicle body 1, a waste oil tank 24 is fixed to the right side of the rear end inside the vehicle body 1, a cleaning oil tank 20 is fixed to the left side of the rear end inside the vehicle body 1, an equipment oil tank 17 is provided on the right side of the vehicle body 1, a second pump 22 is installed and fixed to the right side of the top of the cleaning oil tank 20, a second oil suction pipe 21 is installed and fixed to the input end of the second pump 22, a second connecting hose 23 is installed and fixed to the output end of the second pump 22, a secondary pipe 14 is fixed to both ends of the top of the equipment oil tank 17, and a cleaning nozzle 16 is fixed to the bottom end of the secondary pipe 14. A main pipe 15 is fixed between the top ends of the two sets of secondary pipes 14, and a first oil suction pipe 4 is installed at the front end inside the vehicle body 1.

[0025] The bottom end of the first oil extraction pipe 4 passes through the interior of the top of the cleaning oil tank 20 and extends downward to the bottom of the interior of the cleaning oil tank 20. The right side of the second connecting hose 23 is fixed between the rear end of the main pipe 15 and the main pipe 15. The interior of the main pipe 15 is connected to the interior of the secondary pipe 14. Multiple sets of cleaning nozzles 16 are equally spaced at the bottom end of the secondary pipe 14.

[0026] Specifically, such as Figure 1 and Figure 2As shown, when replacing the waste oil inside the oil tank of the mechanical equipment, firstly, all the oil inside the equipment oil tank 17 is discharged outward through the second oil outlet pipe 26. Then, the second connecting hose 23 is connected to the main pipe 15. After that, the second pump 22 can be started to extract the cleaning oil from the cleaning oil tank 20 through the second oil extraction pipe 21. The oil can then be introduced into the main pipe 15 through the second connecting hose 23. After being introduced into the two sets of auxiliary pipes 14 at the bottom through the main pipe 15, it can finally be sprayed out by multiple sets of cleaning nozzles 16 at the bottom onto the inside of the equipment oil tank 17. The multiple sets of cleaning nozzles 16 arranged in a bidirectional symmetrical manner can assist in rinsing some residual sludge and impurities inside the equipment oil tank 17, improving the cleanliness of the equipment oil tank. The waste oil generated during the cleaning process can be discharged through the second reserved pipe 27. After cleaning, new oil can be injected.

[0027] A second filling port 9 is fixed on the right side of the top of the return oil tank 8, and a cap 10 is provided on the top of the second filling port 9. A first reserved pipe 12 is fixed at the front end of the bottom left side of the equipment oil tank 17, and a first valve 13 is installed on the first reserved pipe 12. A first oil outlet pipe 11 is installed on the left side of the first reserved pipe 12. A slot 30 is opened inside the top of the second filling port 9. A filter cartridge 31 is vertically arranged inside the second filling port 9, and a movable frame 32 is hinged to the top of the filter cartridge 31. The bottom end of the first oil outlet pipe 11 is movably connected to the top of the cap 10. The cap 10 is threaded and rotated to the outside of the second filling port 9. The first oil outlet pipe 11 is connected to the inside of the cap 10.

[0028] Specifically, such as Figures 1-3 As shown, when performing maintenance on the oil in the equipment oil tank 17 after minor use, the first valve 13 can be opened to allow the oil to be discharged outwards via the first reserved pipe 12 and the oil filling gun 7. After entering the second filling port 9, the filter cartridge 31 can be used to filter and remove impurities from the oil. The filtered oil can be returned to the oil tank 8 for temporary storage and can be used again later, or it can be used as cleaning oil.

[0029] Installation slots 34 are provided inside the front left side of the new oil tank 2 and the return oil tank 8, and inside the rear left side of the cleaning oil tank 20 and the waste oil tank 24, respectively. A viewing plate 33 is fixed inside the installation slot 34, and scale lines are provided on the viewing plate 33.

[0030] Specifically, such as Figure 1 , Figure 3 and Figure 4 As shown, transparent viewing panels 33 are installed inside the grooves 34 on the new oil tank 2, return oil tank 8, cleaning oil tank 20 and waste oil tank 24 respectively. The oil storage level in the internal components of the device can be checked in real time using the viewing panels 33.

[0031] A first pump 5 is fixedly installed on the right side of the top of the new oil tank 2. A first oil suction pipe 4 is installed at the input end of the first pump 5. A first connecting hose 6 is installed at the output end of the first pump 5. An oil filling gun 7 is fixedly installed on the right side of the first connecting hose 6. A first filling port 3 is fixedly installed on the left side of the top of the new oil tank 2. A third filling port 25 is fixedly installed on the right side of the top of the waste oil tank 24. A second reserved pipe 27 is fixedly installed at the rear end of the bottom left side of the equipment oil tank 17. A second valve 28 is installed on the second reserved pipe 27. The left side of the second valve 28 is fixedly connected to the top of the third filling port 25. An oil drain pipe 18 is fixedly installed on the right side of the return oil tank 8 and the waste oil tank 24 respectively. A third valve 19 is installed on the right side of the oil drain pipe 18.

[0032] Working principle: When replacing the waste oil inside the oil tank of mechanical equipment, the oil inside the equipment oil tank 17 is first discharged out through the second oil outlet pipe 26. Then, the second connecting hose 23 is connected to the main pipe 15. After that, the second pump 22 can be started to draw out the cleaning oil from the cleaning oil tank 20 through the second oil extraction pipe 21. The oil can then be introduced into the main pipe 15 through the second connecting hose 23. After being introduced into the two sets of auxiliary pipes 14 at the bottom through the main pipe 15, it can finally be sprayed out by multiple sets of cleaning nozzles 16 at the bottom onto the inside of the equipment oil tank 17. The multiple sets of cleaning nozzles 16 arranged in a bidirectional symmetrical manner can assist in rinsing some residual oil sludge and impurities inside the equipment oil tank 17, thereby improving the cleanliness of the equipment oil tank. The waste oil generated during the cleaning process can be discharged through the second reserved pipe 27. After cleaning is completed, new oil can be injected. When adding oil to the equipment oil tank 17, the first pump 5 can be started to draw out the oil from the new oil tank 2 using the first oil extraction pipe 4, and then added to the equipment oil tank 17 through the first connecting hose 6 and the oil gun 7.

[0033] Meanwhile, when the device is in use, for maintenance of the oil in the equipment oil tank 17 after slight use, the first valve 13 can be opened to allow the oil to be discharged outward through the first reserved pipe 12 and the oil gun 7. After entering the second filling port 9, the filter cartridge 31 can be used to filter and remove impurities in the oil. The oil after impurity removal can be introduced into the return oil tank 8 for temporary storage and can be used again later. It can also be used as cleaning oil. Furthermore, when the device is in use, transparent viewing panels 33 are installed inside the grooves 34 on the new oil tank 2, return oil tank 8, cleaning oil tank 20 and waste oil tank 24, respectively. The viewing panels 33 can be used to check the oil storage status in the internal components of the device in real time.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An intelligent classification, refueling, dispensing, cleaning, and filtering integrated device, including a vehicle body (1), characterized in that: A new oil tank (2) is fixed to the left side of the front end of the vehicle body (1). A return oil tank (8) is fixed to the right side of the front end of the vehicle body (1). A waste oil tank (24) is fixed to the right side of the rear end of the vehicle body (1). A cleaning oil tank (20) is fixed to the left side of the rear end of the vehicle body (1). An equipment oil tank (17) is provided on the right side of the vehicle body (1). A second pump (22) is installed and fixed to the right side of the top of the cleaning oil tank (20). A second oil suction pipe (21) is installed and fixed to the input end of the second pump (22). A second connecting hose (23) is installed and fixed to the output end of the second pump (22). A secondary pipe (14) is fixed to both ends of the top of the equipment oil tank (17). A cleaning nozzle (16) is fixed to the bottom end of the secondary pipe (14). A main pipe (15) is fixed between the top ends of the two sets of secondary pipes (14). A first oil suction pipe (4) is installed at the front end of the vehicle body (1).

2. The intelligent integrated device for refueling, dispensing, cleaning, and filtering according to claim 1, characterized in that: The bottom end of the first oil extraction pipe (4) penetrates the interior of the top of the cleaning oil tank (20) and extends downward to the bottom of the interior of the cleaning oil tank (20). The right side of the second connecting hose (23) is fixed between the main pipe (15) and the rear end of the connecting pipe (15).

3. The intelligent sorting, refueling, dispensing, cleaning, and filtering integrated device according to claim 1, characterized in that: The main pipe (15) and the secondary pipe (14) are internally connected, and multiple sets of cleaning nozzles (16) are equally spaced at the bottom end of the secondary pipe (14).

4. The intelligent sorting, refueling, dispensing, cleaning, and filtering integrated device according to claim 1, characterized in that: The right side of the top of the return oil tank (8) is fixed with a second filling port (9), and the top of the second filling port (9) is provided with a cap (10). The front end of the bottom left side of the equipment oil tank (17) is fixed with a first reserved pipe (12), and a first valve (13) is installed on the first reserved pipe (12). A first oil outlet pipe (11) is installed on the left side of the first reserved pipe (12). A slot (30) is opened inside the top of the second filling port (9). A filter cylinder (31) is vertically arranged inside the second filling port (9), and a movable frame (32) is hinged to the top of the filter cylinder (31).

5. The intelligent sorting, refueling, dispensing, cleaning, and filtering integrated device according to claim 4, characterized in that: The bottom end of the first oil outlet pipe (11) is movably connected to the top end of the cap (10), and the cap (10) is threadedly rotatably connected to the outside of the second filling port (9). The first oil outlet pipe (11) is connected to the inside of the cap (10).

6. The intelligent integrated device for refueling, dispensing, cleaning, and filtering according to claim 1, characterized in that: The interior of the front left side of the new oil tank (2) and the return oil tank (8) and the interior of the rear left side of the cleaning oil tank (20) and the waste oil tank (24) are respectively provided with mounting slots (34), and a viewing plate (33) is fixed inside the mounting slot (34), and scale lines are provided on the viewing plate (33).

7. The intelligent integrated device for refueling, dispensing, cleaning, and filtering according to claim 1, characterized in that: A first pump (5) is fixedly installed on the right side of the top of the new oil tank (2). A first oil suction pipe (4) is installed at the input end of the first pump (5). A first connecting hose (6) is installed at the output end of the first pump (5). An oil filling gun (7) is fixedly installed on the right side of the first connecting hose (6). A first filling port (3) is fixedly installed on the left side of the top of the new oil tank (2).

8. The intelligent sorting, refueling, dispensing, cleaning, and filtering integrated device according to claim 1, characterized in that: The waste oil tank (24) has a third filling port (25) fixed on the right side of the top. The equipment oil tank (17) has a second reserved pipe (27) fixed at the rear end of the bottom left side. A second valve (28) is installed on the second reserved pipe (27). The left side of the second valve (28) is fixedly connected to the top of the third filling port (25). The return oil tank (8) and the waste oil tank (24) have oil drain pipes (18) fixed on the right side respectively. A third valve (19) is installed on the right side of the oil drain pipe (18).

Images