Water filtering type acid mist absorption tower for galvanization processing
By introducing an acid mist dispersion and circulation structure into the acid mist absorption tower, and utilizing a motor-driven stirring rod, nozzle, and ceramic pump for circulation filtration, the problem of insufficient contact between acid mist and solution is solved, purification efficiency is improved, and effective absorption and neutralization of harmful substances are achieved.
Patent Information
- Application Number
- CN202520397292.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-08
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-08
AI Technical Summary
In existing technologies, acid mist rises rapidly into bubbles after entering the treatment solution, resulting in insufficient contact with the solution, ineffective absorption and neutralization, and low efficiency in treating harmful substances.
A water-filtration acid mist absorption tower for galvanized processing was designed. It adopts an acid mist dispersion structure and a circulation structure. The acid mist is evenly sprayed into the treatment solution by a motor-driven stirring rod and nozzle, and the acid mist is circulated and filtered by a ceramic pump to ensure that the acid mist and the solution are in full contact.
This process ensures full contact between the acid mist and the treatment solution, improves the quality of waste gas treatment, enhances the purification effect, and guarantees the effective absorption and neutralization of harmful substances.
Smart Images

Figure CN223874772U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to galvanization acid mist treatment technical field, concretely is a kind of water filtration type acid mist absorption tower of galvanization processing. BACKGROUND
[0002] Galvanization refers to the surface treatment technology that a layer of zinc is plated on the surface of metal, alloy or other materials for the purpose of aesthetics and rust prevention.The main method used is hot galvanizing, which is a process technology that involves immersing metals such as steel, stainless steel and cast iron in molten liquid metal or alloy to obtain a plated layer.During the production process of hot galvanizing, multiple pickling tanks are provided for steel pickling, and hydrochloric acid pickling solution is placed in the tanks.When using hydrochloric acid solution to remove rust from steel workpieces, acid mist is generated due to the evaporation of hydrochloric acid, which not only pollutes the environment but also harms the health of workers in the workshop, so it needs to be treated and discharged through an acid mist purification tower, thus providing a water filtration type acid mist absorption tower for galvanization processing.
[0003] For example, the water filtration type acid mist absorption tower for galvanization processing with the announcement number "CN221982009U" uses a mixing and spraying method to neutralize and purify the acid mist through the purification assembly after the acid mist is discharged into the tower body through the air inlet pipe, which reduces the spraying dead angle and ensures sufficient contact with the acid mist, thereby fully purifying the acid mist.The fine particulate impurities in the acid mist are blocked and filtered by the purification assembly, thereby reducing the fine particulate impurities in the subsequent first and second filler layers, reducing the replacement frequency of the first and second filler layers, and thereby improving the service life of the first and second filler layers.However, in the above-mentioned, when the acid mist is sprayed from the air inlet pipe into the treatment solution, the acid mist rapidly rises in the form of bubbles from the treatment solution, resulting in less contact between the acid mist and the treatment solution, and the harmful substances in the acid mist cannot be effectively absorbed and neutralized, leading to a decrease in waste gas treatment efficiency and failure to achieve the expected purification effect. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the problem that when acid mist is sprayed from the air inlet pipe into the treatment solution, the acid mist rapidly rises in the form of bubbles from the treatment solution, resulting in less contact between the acid mist and the treatment solution, and the harmful substances in the acid mist cannot be effectively absorbed and neutralized, leading to a decrease in waste gas treatment efficiency and failure to achieve the expected purification effect, and proposes a water filtration type acid mist absorption tower for galvanization processing.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:
[0006] The utility model designs a kind of galvanization processing water filter type acid mist absorption tower, including first frame and tower body, the first frame inner wall is fixedly connected with tower body, the left side of the outer wall of tower body is equipped with acid mist circulation structure, the lower end of the first frame inner wall is equipped with acid mist dispersion structure, the upper end of the inner wall of tower body is fixedly connected with first shower head by support, the right end of first shower head is fixedly communicated with first cross pipe, the outer wall of first cross pipe is fixedly connected with tower body, the lower end of right side of tower body is fixedly connected with second cross pipe.
[0007] Preferably, the acid mist dispersion structure includes a first motor, the output shaft end of the first motor is fixedly connected with a cylinder, the inner wall of the cylinder is rotatably connected with a plurality of first bevel gears through a sealing bearing, the outer wall of the first bevel gear is meshingly connected with a plurality of second bevel gears, the rotation shaft of the second bevel gear is rotatably connected with the cylinder through a sealing bearing.
[0008] Preferably, the upper end of the vertical rod is fixedly connected with the first shower head, and the outer wall of the first motor is fixedly connected with the first frame through a support.
[0009] Preferably, the end of the rotation shaft of the second bevel gear is fixedly connected with a stirring rod, and the upper end of the tower body is fixedly communicated with a first pipeline.
[0010] Preferably, the acid mist circulation structure includes a ceramic pump, the outer wall of the ceramic pump is fixedly connected with the tower body through a support, the ceramic pump is fixedly communicated with a second pipeline, the upper end of the second pipeline is fixedly communicated with the tower body, the lower end of the second pipeline is fixedly communicated with a third pipeline, and the right end of the third pipeline is rotatably connected with a second frame through a sealing bearing.
[0011] Preferably, the lower end of the outer wall of the second frame is rotatably connected with the tower body through a sealing bearing, and a plurality of second shower heads are installed on the upper end of the inner wall of the second frame.
[0012] The utility model provides a water filtration type acid mist absorption tower of galvanization processing has beneficial effect at: through acid mist dispersion structure and through the cooperation of acid mist circulation structure, first motor starts and drives second frame to rotate through sealing bearing in second frame outer wall and tower body, and then rotates and drives second spray head through second frame and sprays acid mist circumferentially to processing solution, simultaneously, first motor can drive cylinder to rotate, and cylinder rotation drives a plurality of second bevel gears and stirring rod to revolve, second bevel gear rotation and first bevel gear meshing produce rotation, through acid mist circulation structure, ceramic pump starts and draws the acid mist flowing to the upper end of tower body to third pipeline, and then acid mist is transported to second frame and second spray head again through third pipeline, and processing solution is two -way stirred through the mode of revolving and rotating of stirring rod finally driven by first motor, make acid mist and processing solution contact fully, simultaneously, utilize ceramic pump and transport acid mist flowing upward to second spray again, and spray only processing solution, can carry out circulation filtration adsorption to processing solution, harmful substance in acid mist can effectively absorb and neutralize, improve waste gas treatment quality, and then reach the expected purification effect. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is structure schematic view of the utility model;
[0014] Figure 2 It is Figure 1 front view of the section;
[0015] Figure 3 It is Figure 2 enlarged view of A in the figure;
[0016] Figure 4 It is Figure 2 enlarged view of B in the figure;
[0017] Figure 5 It is Figure 2 enlarged view of C in the figure.
[0018] In the drawing: 1, acid mist dispersion structure, 101, first motor, 102, cylinder, 103, first bevel gear, 104, second bevel gear, 2, acid mist circulation structure, 201, ceramic pump, 202, second pipeline, 203, second frame, 204, third pipeline, 3, first frame, 4, tower body, 5, first pipeline, 6, first spray head, 7, first cross pipe, 8, second cross pipe, 9, stirring rod, 10, second spray head, 11, vertical rod. DETAILED DESCRIPTION
[0019] The utility model makes further explanation in connection with the drawings:
[0020] Refer to the attached Figures 1-5In this embodiment, a water filtering type acid mist absorption tower for galvanizing processing includes a first frame 3 and a tower body 4. The inner wall of the first frame 3 is fixedly connected with the tower body 4. A PH sensor is installed on the left upper end of the inner wall of the tower body 4. The PH sensor is an electronic device for measuring the acidity and alkalinity of a solution. It determines the PH value of the solution by detecting the hydrogen ion concentration in the solution, so as to determine whether the solution is acidic, alkaline or neutral. The staff can determine the neutralization degree of the acid mist through the PH sensor. The model of the PH sensor is PH4502C. An acid mist circulation structure 2 is arranged on the left side of the outer wall of the tower body 4. An acid mist dispersion structure 1 is arranged on the lower end of the inner wall of the first frame 3. A first nozzle 6 is fixedly connected with the first horizontal pipe 7 through the vertical rod 11. The first motor 101 is fixedly connected with the first nozzle 6 through the support. The second bevel gear 104 is fixedly connected with the stirring rod 9 through the support.
[0021] The first nozzle 6 is fixedly connected with the first horizontal pipe 7. The first horizontal pipe 7 is fixedly connected with the tower body 4. The second horizontal pipe 8 is fixedly connected with the right lower end of the tower body 4. The vertical rod 11 is fixedly connected with the first nozzle 6 through the first motor 101. The second bevel gear 104 is fixedly connected with the stirring rod 9 through the support.
[0022] The second bevel gear 104 can drive the stirring rod 9 to rotate synchronously. The tower body 4 is fixedly connected with the first pipeline 5. The second frame 203 is rotatably connected with the tower body 4 through the sealing bearing. The first pipeline 203 can rotate in the tower body 4 through the sealing bearing. A plurality of second nozzles 10 are installed on the upper end of the inner wall of the second frame 203.
[0023] Refer to the attached Figures 1-5 The acid mist dispersion structure 1 includes the first motor 101. The first motor 101 can meet the working needs according to the actual needs. The output shaft end of the first motor 101 is fixedly connected with the cylinder 102. The first motor 101 can drive the cylinder 102 to rotate. The inner wall of the cylinder 102 is rotatably connected with a plurality of first bevel gears 103 through the sealing bearing.
[0024] The cylinder 102 can rotate on the rotating shaft of the first bevel gear 103 through the sealing bearing. The outer wall of the first bevel gear 103 is meshingly connected with a plurality of second bevel gears 104. The rotating shaft of the second bevel gear 104 is rotatably connected with the cylinder 102 through the sealing bearing. The second bevel gear 104 can rotate in the cylinder 102 through the sealing bearing.
[0025] Refer to the attached Figures 1-2 And 4-5: The acid mist circulation structure 2 includes a ceramic pump 201. The ceramic pump 201 can meet the working needs according to the actual needs. The ceramic material of the ceramic pump 201 has good corrosion resistance and wear resistance, and is suitable for conveying acid mist containing solid particles. The outer wall of the ceramic pump 201 is fixedly connected with the tower body 4 through the support.
[0026] The ceramic pump 201 is fixedly communicated with the second pipeline 202, the upper end of the second pipeline 202 is fixedly communicated with the tower body 4, the lower end of the second pipeline 202 is fixedly communicated with the third pipeline 204, the right end of the third pipeline 204 is rotatably connected with the second frame 203 through a sealing bearing, and the second frame 203 can rotate outside the outer wall of the third pipeline 204 through the sealing bearing.
[0027] Working principle:
[0028] Galvanized acid mist water filtering and absorbing work:
[0029] When it is necessary to filter and absorb the acid mist generated in galvanizing, the first cross pipe 7 and the second cross pipe 8 are communicated with a water tank outside which a treatment solution is arranged, and an appropriate amount of treatment solution is pumped into the first cross pipe 7 from outside through a ceramic pump and sprayed into the tower body 4 from the first spray head 6, the treatment solution does not exceed the upper edge of the cylinder 102, then the valve at the right end of the second cross pipe 8 is opened, the solution in the tower body 4 is transported into the water tank outside, and thus a cycle is formed.
[0030] Further, the valve at the left end of the third pipeline 204 is opened, and the acid mist is pumped into the third pipeline 204 and the second frame 203 from outside through a ceramic pump, the acid mist is sprayed into the treatment solution through a plurality of second spray heads 10, then the external power supply of the first motor 101 is connected, the first motor 101 is started to drive the second frame 203 to rotate outside the outer wall of the second frame 203 and in the tower body 4 through a sealing bearing.
[0031] The second frame 203 drives the second spray head 10 to rotate to spray the acid mist into the treatment solution in a circumferential direction, at the same time, the first motor 101 can drive the cylinder 102 to rotate, the cylinder 102 drives the plurality of second bevel gears 104 and the stirring rod 9 to revolve, the second bevel gears 104 rotate to mesh with the first bevel gears 103 to produce rotation, wherein the first bevel gears 103 and the vertical rod 11 are fixed and do not rotate, and then the second bevel gears 103 drive the stirring rod 9 to rotate, the stirring rod 9 revolves and rotates to stir the treatment solution in two directions, at the same time, the first spray head 6 sprays the treatment solution into the acid mist, so that the acid mist and the treatment solution are fully contacted, and the treatment quality of the acid mist is increased.
[0032] Galvanized acid mist water filtering and acid mist circulating work:
[0033] When the appropriate amount of acid mist is sprayed into the tower body 4, the left end valve of the third pipeline 204 is closed, the upper and lower valves of the second pipeline 202 are further opened, the external power supply of the ceramic pump 201 is connected, the ceramic pump 201 is started to draw the acid mist flowing to the upper end of the tower body 4 into the third pipeline 204 through the second pipeline 202, and then the acid mist is transported into the second frame 203 and the second spray head 10 through the third pipeline 204, so that the upward flowing acid mist is sprayed into the treatment solution again, and the acid mist can be recycled and treated. The PH sensor is installed on the left side of the inner wall of the tower body 4, and the PH sensor is an electronic device for measuring the acidity and alkalinity of the solution. It determines the PH value of the solution by detecting the hydrogen ion concentration in the solution, so as to determine whether the solution is acidic, alkaline or neutral. The worker can determine the neutralization degree of the acid mist through the PH sensor;
[0034] When the harmful substances in the acid mist are absorbed and neutralized by the treatment solution, the ceramic pump 201, the first motor 101 and the upper and lower valves of the second pipeline 202 are closed, the valve at the upper end of the first pipeline 5 is further opened, the filtered gas is drawn out of the external tank by the external ceramic pump for collection, the collected gas is treated by the external filter equipment, the ceramic pump connected with the first horizontal pipe is further closed to stop the delivery of the treatment solution, and at this time the treatment solution is discharged from the second horizontal pipe 8 to the external water tank for collection and replacement. Through the above movement, the acid mist can be recycled and filtered, and then the valves in the above are closed and the working mode is the same as the above, so that the subsequent acid mist can be water filtered, the harmful substances in the acid mist can be effectively absorbed and neutralized, the waste gas treatment quality is improved, and the expected purification effect is achieved.
[0035] Although the utility model has been illustrated and described by referring to the preferred embodiments, it should be understood by those skilled in the art that various changes in form and details can be made within the scope of the claims.
Claims
1. A galvanization processing water filtering type acid mist absorption tower comprising a first frame (3) and a tower body (4), the inner wall of the first frame (3) is fixedly connected with the tower body (4), characterized in that: The left side of the outer wall of the tower body (4) is provided with an acid mist circulation structure (2), the lower end of the inner wall of the first frame (3) is provided with an acid mist dispersion structure (1), the upper end of the inner wall of the tower body (4) is fixedly connected with a first spray head (6) through a support, the right end of the first spray head (6) is fixedly communicated with a first horizontal pipe (7), the outer wall of the first horizontal pipe (7) is fixedly connected with the tower body (4), and the right lower end of the tower body (4) is fixedly connected with a second horizontal pipe (8).
2. The galvanizing process water-filtered acid mist absorption tower according to claim 1, characterized by: The acid mist dispersion structure (1) comprises a first motor (101), the output shaft end of the first motor (101) is fixedly connected with a cylinder body (102), the inner wall of the cylinder body (102) is rotatably connected with a plurality of first bevel gears (103) through a sealing bearing, the outer wall of the first bevel gear (103) is meshedly connected with a plurality of second bevel gears (104), and the rotating shaft of the second bevel gear (104) is rotatably connected with the cylinder body (102) through a sealing bearing.
3. The galvanizing process water-filtered acid mist absorption tower according to claim 2, characterized by: The upper end of the vertical rod (11) is fixedly connected with the first spray head (6), and the outer wall of the first motor (101) is fixedly connected with the first frame (3) through a support.
4. The galvanizing process water-filtered acid mist absorption tower according to claim 2, characterized by: The lower end of the vertical rod (11) is fixedly connected with the first spray head (6), and the outer wall of the first motor (101) is fixedly connected with the first frame (3) through a support.
5. The galvanizing process wet scrubber acid mist tower of claim 1 wherein: The lower end of the vertical rod (11) is fixedly connected with the first spray head (6), and the outer wall of the first motor (101) is fixedly connected with the first frame (3) through a support.
6. The galvanizing process water-filtered acid mist absorption tower according to claim 5, characterized by: The acid mist circulation structure (2) comprises a ceramic pump (201), the outer wall of the ceramic pump (201) is fixedly connected with the tower body (4) through a support, the ceramic pump (201) is fixedly communicated with a second pipeline (202), the upper end of the second pipeline (202) is fixedly communicated with the tower body (4), the lower end of the second pipeline (202) is fixedly communicated with a third pipeline (204), and the right end of the third pipeline (204) is rotatably connected with a second frame (203) through a sealing bearing. The outer wall of the second frame (203) is rotatably connected with the tower body (4) through a sealing bearing, and a plurality of second spray heads (10) are installed on the inner wall of the second frame (203).
Citation Information
Patent Citations
Water filtering type acid mist absorption tower for galvanization processing
CN221982009U