Soft magnetic ferrite core pulping device

By introducing a feeding ring pipe and a reciprocating lifting mechanism into the soft magnetic ferrite core pulping device, the problem of powder floating on the liquid surface was solved, and the powder was uniformly fed and mixed below the liquid surface, thus improving the pulping effect.

CN223874952UActive Publication Date: 2026-02-06BAOCI (GUANGZHOU) PRECISE CHINAWARE CO LTD
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Patent Information

Application Number
CN202423290575.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-02-06
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing soft magnetic ferrite core pulping devices, the pre-calcined powder floats on the surface of the liquid after being directly added, which affects the pulping effect.

Method used

A soft magnetic ferrite core slurry preparation device was designed, which adopts a feeding ring pipe and a reciprocating lifting mechanism. The reciprocating lifting mechanism drives the feeding ring pipe to move up and down, and puts the pre-burned powder into different depths below the liquid surface to ensure uniform mixing.

Benefits of technology

This enabled the effective input of pre-calcined powder, improved the pulping effect, and ensured the uniform mixing of powder and liquid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of magnetic core processing, in particular to a soft magnetic ferrite magnetic core pulping device which comprises a magnetic core pulping cylinder and further comprises a hollow stirring shaft, and the hollow stirring shaft is rotatably connected into the magnetic core pulping cylinder through matching of a bearing and a shaft seat. The center line of the feeding ring pipe coincides with the axis of the hollow stirring shaft; the multiple feeding holes are formed in the bottom of the feeding ring pipe at equal intervals in the circumferential direction of the feeding ring pipe; and the reciprocating lifting mechanism is located in the magnetic core pulping cylinder and used for enabling the feeding ring pipe to ascend and descend in a reciprocating mode along the axis of the hollow stirring shaft. By arranging the feeding ring pipe and the reciprocating lifting mechanism, when a soft magnetic ferrite core needs to be pulped, the feeding ring pipe can be driven by the reciprocating lifting mechanism to move up and down in a reciprocating manner, so that pre-sintered powder can be put below the liquid level and can be put into different depths below the liquid level, and subsequent pulping work is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of magnetic core processing, specifically to a soft magnetic ferrite core pulping device. BACKGROUND

[0002] The soft magnetic ferrite core is mainly composed of iron oxide and one or more oxides or carbonate compounds of other metals (such as manganese, zinc, nickel, magnesium, etc.). The soft magnetic ferrite core has excellent magnetic and electrical properties and is commonly used in electronic devices.

[0003] Soft magnetic ferrite core pulping is an important link in the production process of soft magnetic ferrite cores, which aims to mix the raw materials of soft magnetic ferrite cores (such as oxides or carbonates of metals such as iron oxide, manganese, zinc, etc.) uniformly and make slurry suitable for subsequent molding and sintering.

[0004] The existing soft magnetic ferrite core pulping device generally directly puts the pre-fired powder into the liquid in the pulping cylinder. However, using the liquid feeding method, the pre-fired powder will float on the liquid surface, which will affect the pulping effect. Therefore, we propose a soft magnetic ferrite core pulping device to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a kind of soft magnetic ferrite core pulping device, for solving the problems proposed in the above background art.

[0006] The utility model is realized by the following technical solutions: a kind of soft magnetic ferrite core pulping device, including magnetic core pulping cylinder, still including:

[0007] Hollow stirring shaft, the hollow stirring shaft is rotatably connected in magnetic core pulping cylinder by the cooperation of bearing and shaft seat, the axis of hollow stirring shaft coincides with the axis of magnetic core pulping cylinder;

[0008] Mounting shell, the mounting shell is fixed to the outer top of magnetic core pulping cylinder;

[0009] Rotary drive assembly, the rotary drive assembly is installed in mounting shell and is transmissionally connected with hollow stirring shaft;

[0010] Several stirring pieces, several stirring pieces are fixed on hollow stirring shaft along vertical direction equidistantly;

[0011] Feeding ring pipe, the feeding ring pipe is located in the gap between stirring piece and magnetic core pulping cylinder, the center line of feeding ring pipe coincides with the axis of hollow stirring shaft;

[0012] Several feeding holes, several feeding holes are equidistantly opened in the bottom of feeding ring pipe along the circumference of feeding ring pipe;

[0013] A reciprocating lifting mechanism is arranged in the magnetic core pulping cylinder and used to reciprocatingly lift the feeding ring along the axis of the hollow stirring shaft.

[0014] Optionally, the rotating driving assembly comprises a driving motor fixedly arranged in the mounting shell, a first bevel gear fixedly connected to the output end of the driving motor, and a second bevel gear fixedly arranged on the hollow stirring shaft and engaged with the first bevel gear.

[0015] Optionally, the reciprocating lifting mechanism comprises a sliding pipe slidingly arranged in the hollow stirring shaft, the lower end of the sliding pipe being closed, and a plurality of fixed pipes being in communication between the sliding pipe and the feeding ring.

[0016] A strip-shaped hole corresponding to each fixed pipe is formed in the hollow stirring shaft, each strip-shaped hole is arranged along the axial direction of the hollow stirring shaft, and each fixed pipe is movably arranged through the corresponding strip-shaped hole along the horizontal direction.

[0017] Optionally, the upper end of the sliding pipe is in communication with a corrugated pipe, the upper end of the corrugated pipe is in communication with a guide pipe, and the guide pipe is fixed to the upper end of the hollow stirring shaft.

[0018] A rotating joint is fixedly arranged at the inner top of the mounting shell, the rotating part of the rotating joint is in communication with the guide pipe, and the stationary part of the rotating joint is in communication with a feeding pipe.

[0019] Optionally, the reciprocating lifting mechanism further comprises an annular sliding groove fixedly arranged in the magnetic core pulping cylinder, and a sliding rod slidingly arranged in the annular sliding groove is fixed to the two sides of the feeding ring.

[0020] Optionally, the annular sliding groove comprises two high line segments and two low line segments arranged alternately, and an inclined line segment is arranged between each high line segment and each low line segment.

[0021] Compared with the prior art, the soft magnetic ferrite core pulping device has the following beneficial effects:

[0022] When the soft magnetic ferrite core needs to be pulped, the feeding ring is driven by the reciprocating lifting mechanism to move up and down reciprocatingly, so that the pre-burned powder can be fed below the liquid surface and into different depths below the liquid surface, which is beneficial to subsequent pulping work. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is Figure 1 A local enlarged schematic diagram of position A in FIG. 4;

[0025] Figure 3It is a structure schematic view of the corrugated pipe.

[0026] Figure 4 It is a structure schematic view of the stirring part.

[0027] Figure 5 It is a structure schematic view of the annular sliding groove.

[0028] In the figure: 1, magnetic core pulping cylinder; 2, hollow stirring shaft; 3, mounting shell; 4, rotary drive assembly; 401, drive motor; 402, first bevel gear; 403, second bevel gear; 5, stirring part; 6, feeding ring pipe; 7, feeding hole; 8, reciprocating lifting mechanism; 801, sliding pipe; 802, fixed pipe; 803, annular sliding groove; 804, sliding rod; 9, strip-shaped hole; 10, corrugated pipe; 11, guide pipe; 12, rotary joint; 13, feeding pipe. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0030] Embodiment: Please refer to Figures 1 to 5 A soft magnetic ferrite magnetic core pulping device, comprising a magnetic core pulping cylinder 1, the top of the magnetic core pulping cylinder 1 is connected with an adding pipe in a lead-through manner, which is used for adding water, dispersing agent, thickening agent and the like into the magnetic core pulping cylinder 1; a discharge hopper is integrally formed at the lower end of the magnetic core pulping cylinder 1, the bottom of the discharge hopper is connected with a discharge pipe in a lead-through manner, and a valve is installed on the discharge pipe, which is used for discharging the mixed slurry.

[0031] The embodiment further comprises a hollow stirring shaft 2, a mounting shell 3, a rotary drive assembly 4, a plurality of stirring parts 5, a feeding ring pipe 6, a plurality of feeding holes 7 and a reciprocating lifting mechanism 8.

[0032] The hollow stirring shaft 2 is rotatably connected in the magnetic core pulping cylinder 1 through the cooperation of a bearing and a shaft seat, the upper end of the hollow stirring shaft 2 extends into the mounting shell 3, and the hollow stirring shaft 2 is conveniently transmissionally connected with the rotary drive assembly 4. The axis of the hollow stirring shaft 2 coincides with the axis of the magnetic core pulping cylinder 1. The mounting shell 3 is fixed to the outer top of the magnetic core pulping cylinder 1, and provides mounting space for other components in the device.

[0033] Secondly, the rotary drive assembly 4 is installed in the mounting shell 3 and is transmissionally connected with the hollow stirring shaft 2. Specifically, as shown in the figure, Figure 1As shown, the rotating driving assembly 4 comprises a driving motor 401 fixedly installed in the installation shell 3, a first bevel gear 402 fixedly connected at the output end of the driving motor 401, and a second bevel gear 403 fixed on the hollow stirring shaft 2 and engaged with the first bevel gear 402. When the driving motor 401 works, the hollow stirring shaft 2 can be driven to rotate along the axis of the magnetic core pulping cylinder 1 through the cooperation of the first bevel gear 402 and the second bevel gear 403, so as to mix the slurry through the stirring member 5.

[0034] In addition, a plurality of stirring members 5 are fixedly installed on the hollow stirring shaft 2 in the vertical direction. In the embodiment, as shown in Figure 1 and Figure 4 shown, the stirring member 5 is composed of two stirring blades which are fixed on the hollow stirring shaft 2 in a left-right symmetry. When the hollow stirring shaft 2 rotates, the stirring blades can stir and mix the slurry in the magnetic core pulping cylinder 1.

[0035] In the embodiment, as shown in Figure 1 , the feeding ring pipe 6 is located in the gap between the stirring member 5 and the magnetic core pulping cylinder 1, the center line of the feeding ring pipe 6 coincides with the axis of the hollow stirring shaft 2, and the feeding ring pipe 6 can move up and down along the axis of the hollow stirring shaft 2. A plurality of feeding holes 7 are formed in the bottom of the feeding ring pipe 6 in the circumferential direction of the feeding ring pipe 6 at equal intervals. In the embodiment, as shown in Figure 2 , the feeding holes 7 are inclined towards the hollow stirring shaft 2, so that the powder can be fed into the middle part of the magnetic core pulping cylinder 1 as much as possible, thereby facilitating the mixing with the slurry.

[0036] The reciprocating lifting mechanism 8 will be described below.

[0037] The reciprocating lifting mechanism 8 is located in the magnetic core pulping cylinder 1 and is used for reciprocating lifting the feeding ring pipe 6 along the axis of the hollow stirring shaft 2. Specifically, the reciprocating lifting mechanism 8 comprises a sliding pipe 801 which slides in the hollow stirring shaft 2, and the lower end of the sliding pipe 801 is closed to prevent the powder from leaking out of the lower end of the sliding pipe 801. A plurality of fixed pipes 802 are connected in communication between the sliding pipe 801 and the feeding ring pipe 6, each fixed pipe 802 is inclined, and the sliding pipe 801 and the feeding ring pipe 6 are fixedly connected and in communication with each other through the inclined fixed pipes 802, which also facilitates the powder to enter the feeding ring pipe 6 through the inclined fixed pipes 802. A strip-shaped hole 9 corresponding to each fixed pipe 802 is formed in the hollow stirring shaft 2, each strip-shaped hole 9 is arranged along the axial direction of the hollow stirring shaft 2, and each fixed pipe 802 moves through the corresponding strip-shaped hole 9 in the horizontal direction. When the sliding pipe 801 slides up and down in the hollow stirring shaft 2, the fixed pipes 802 slide up and down in the strip-shaped holes 9, thereby driving the feeding ring pipe 6 to move up and down in the magnetic core pulping cylinder 1, and the powder can be scattered into different depths.

[0038] It needs to be explained that the upper end of the sliding pipe 801 is connected with the bellows 10 in a conductive way, the upper end of the bellows 10 is connected with the guide pipe 11 in a conductive way, the guide pipe 11 is fixed to the upper end of the hollow stirring shaft 2, the guide pipe 11 can rotate with the hollow stirring shaft 2, when the sliding pipe 801 slides up and down in the hollow stirring shaft 2, the bellows 10 can be driven to contract, so that the sliding pipe 801 and the guide pipe 11 can keep communicating with each other. The rotary joint 12 is fixedly installed on the inner top of the installation shell 3, the rotating part of the rotary joint 12 is connected with the guide pipe 11 in a conductive way, the stationary part of the rotary joint 12 is connected with the feeding pipe 13 in a conductive way, the feeding pipe 13 is connected with the external material pump through a pipeline in a conductive way, when the material pump works, the powder (such as iron oxide, manganese, zinc and other metal oxides or carbonates) enters into the feeding ring pipe 6 in sequence through the feeding pipe 13, the rotary joint 12, the guide pipe 11, the bellows 10, the sliding pipe 801 and the fixed pipe 802, and then enters into the magnetic core pulping cylinder 1 through the feeding hole 7.

[0039] It needs to be supplemented that the reciprocating lifting mechanism 8 further includes an annular sliding chute 803 fixed in the magnetic core pulping cylinder 1, and the sliding rods 804 sliding in the annular sliding chute 803 are fixed on both sides of the feeding ring pipe 6. When the hollow stirring shaft 2 rotates in the magnetic core pulping cylinder 1, the feeding ring pipe 6 can be driven to rotate synchronously through the cooperation of the sliding pipe 801 and the fixed pipe 802, so as to drive the sliding rods 804 to slide in the annular sliding chute 803.

[0040] In the embodiment, the annular sliding chute 803 includes two high line segments and two low line segments arranged alternately, and the inclined line segments are connected between each high line segment and each low line segment. When the sliding rod 804 slides in the high line segment, the feeding ring pipe 6 is located at the highest position; when the sliding rod 804 slides in the low line segment, the feeding ring pipe 6 is located at the lowest position; when the sliding rod 804 slides in the inclined line segment, the feeding ring pipe 6 moves downward or upward; through the cooperation of the sliding rod 804 and the annular sliding chute 803, the feeding ring pipe 6 can be driven to move up and down reciprocatingly in the magnetic core pulping cylinder 1 during the rotation of the hollow stirring shaft 2, so as to be able to pour the powder into different depths, and then facilitate the uniform mixing of the powder and the slurry.

[0041] The working principle is as follows:

[0042] First, add water, dispersant, thickening agent and other liquids into the magnetic core pulping cylinder 1, then start the driving motor 401, through the cooperation of the first bevel gear 402 and the second bevel gear 403, drive the hollow stirring shaft 2 to rotate, so as to stir and mix the slurry in the magnetic core pulping cylinder 1 through the stirring part 5. During the stirring process, the powder (such as iron oxide, manganese, zinc, and other metal oxides or carbonates) is sequentially transported into the feeding ring pipe 6 through the feeding pipe 13, the rotary joint 12, the conduit 11, the corrugated pipe 10, the sliding pipe 801 and the fixed pipe 802 by the external material pump, and finally fed into the magnetic core pulping cylinder 1 through the feeding hole 7. During the feeding process, the hollow stirring shaft 2 continuously rotates, which can drive the feeding ring pipe 6 to rotate synchronously through the cooperation of the sliding pipe 801 and the fixed pipe 802, so as to drive the sliding rod 804 to slide in the annular sliding groove 803, and then under the action of the annular sliding groove 803, the feeding ring pipe 6 moves up and down in the magnetic core pulping cylinder 1, so as to feed the powder into the slurry at different depths, and then facilitate the uniform mixing of the powder and the slurry.

[0043] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between such entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that processes, methods, articles or equipment including a series of elements not only include those elements, but also include other elements not explicitly listed or inherent to such processes, methods, articles or equipment. Without more limitations, the element defined by the statement "comprising a" does not exclude the presence of additional identical elements in the process, method, article or equipment including the element.

[0044] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A soft magnetic ferrite core slurry device comprising a core slurry cylinder (1), characterized in that, Also include: Hollow stirring shaft (2), the hollow stirring shaft (2) is rotatably connected in the magnetic core pulping cylinder (1) by the cooperation of bearing and shaft stand, the axis of hollow stirring shaft (2) coincides with the axis of magnetic core pulping cylinder (1); Mounting shell (3), the mounting shell (3) is fixed to the outer top of magnetic core pulping cylinder (1); Rotary drive assembly (4), the rotary drive assembly (4) is installed in mounting shell (3) and is in transmission connection with hollow stirring shaft (2); Several stirring pieces (5), several stirring pieces (5) are fixed on hollow stirring shaft (2) along the vertical direction at equal intervals; Feeding ring pipe (6), the feeding ring pipe (6) is located in the gap between stirring piece (5) and magnetic core pulping cylinder (1), the center line of feeding ring pipe (6) coincides with the axis of hollow stirring shaft (2); Several feeding holes (7), several feeding holes (7) are opened at the bottom of feeding ring pipe (6) along the circumference of feeding ring pipe (6) at equal intervals; Reciprocating lifting mechanism (8), the reciprocating lifting mechanism (8) is located in magnetic core pulping cylinder (1), for reciprocating lifting feeding ring pipe (6) along the axis of hollow stirring shaft (2).

2. The soft magnetic ferrite core pulping device according to claim 1, characterized in that: The rotary drive assembly (4) includes a drive motor (401) fixedly installed in the mounting shell (3), a first bevel gear (402) fixedly connected at the output end of the drive motor (401), and a second bevel gear (403) fixedly connected to the hollow stirring shaft (2) and engaged with the first bevel gear (402).

3. The soft magnetic ferrite core pulping device according to claim 1, characterized in that: The reciprocating lifting mechanism (8) includes a sliding pipe (801) sliding in the hollow stirring shaft (2), the lower end of the sliding pipe (801) is closed, and a plurality of fixed pipes (802) are connected in communication between the sliding pipe (801) and the feeding ring pipe (6); A strip-shaped hole (9) corresponding to each fixed pipe (802) is formed in the hollow stirring shaft (2), and each strip-shaped hole (9) is arranged along the axial direction of the hollow stirring shaft (2), and each fixed pipe (802) passes through the corresponding strip-shaped hole (9) in the horizontal direction.

4. The soft magnetic ferrite core pulping device according to claim 3, characterized in that: The upper end of the sliding pipe (801) is connected in communication with a bellows (10), the upper end of the bellows (10) is connected in communication with a guide pipe (11), and the guide pipe (11) is fixed to the upper end of the hollow stirring shaft (2); A rotary joint (12) is fixedly installed on the inner top of the mounting shell (3), the rotating part of the rotary joint (12) is connected in communication with the guide pipe (11), and the stationary part of the rotary joint (12) is connected in communication with a feeding pipe (13).

5. The soft magnetic ferrite core slurry preparation device according to claim 3, characterized in that: The reciprocating lifting mechanism (8) further includes an annular sliding groove (803) fixed in the magnetic core pulping cylinder (1), and a sliding rod (804) sliding in the annular sliding groove (803) is fixed on both sides of the feeding ring pipe (6).

6. A soft magnetic ferrite core slurry preparation device according to claim 5, characterized in that: The annular sliding groove (803) includes two high line segments and two low line segments arranged alternately, and an inclined line segment is connected between each high line segment and each low line segment.