Mining grouting reinforcement material composite reinforcer production device

By designing a turbulent mixing structure and a solution for easy replacement of mixing blades in the production device of composite reinforcing agent for mining grouting reinforcement materials, the problems of wear on the mixing structure and poor cleaning effect were solved, achieving efficient mixing and convenient equipment maintenance.

CN223875011UActive Publication Date: 2026-02-06HUAIBEI TRAFFIC CONTROL ENG TECH CO LTD
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Patent Information

Application Number
CN202520311133.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-02-06
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

The existing production equipment for composite reinforcing agents for grouting reinforcement materials in mines suffers from severe wear of the mixing structure, resulting in decreased mixing efficiency and poor cleaning effect.

Method used

A production device comprising a tank, a stirring blade, a hydraulic cylinder, and a drive motor was designed. The stirring blade is improved by the square holes on the stirring blade to increase the turbulence and reduce the stirring resistance. The stirring blade is also easily replaced by the hydraulic cylinder to reduce equipment wear.

Benefits of technology

It improves mixing efficiency, reduces energy consumption, extends equipment lifespan, and simplifies maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of grouting processing, in particular to a mining grouting reinforcement material composite reinforcer production device which comprises a tank body, and a supporting frame is fixedly connected to the outer portion of the tank body in a sleeved mode. According to the device disclosed by the utility model, reinforcing agent base materials, additives and catalysts can be fed into the tank body from the feeding hopper, then the driving shaft can be driven to rotate through the output end of the driving motor at the bottom of the tank body, and then the driving shaft can drive the four sleeving rings and the plurality of external stirring paddle plates to quickly rotate so as to fully stir and mix the raw materials; the flow state of fluid near the stirring paddle plate can be changed through the plurality of square holes formed in the stirring paddle plate, the turbulence degree of the fluid can be increased through jet flow formed by the holes, so that the stirring effect on production raw materials of the composite reinforcer can be improved, the resistance of the stirring paddle plate in the stirring process can be reduced due to the existence of the square holes, and the stirring efficiency is improved. Therefore, the power needed by stirring is reduced, the effect of reducing energy consumption is achieved, and after stirring is finished, the one-way valve can be opened to open the opening of the discharging pipe.
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Description

TECHNICAL FIELD

[0001] The utility model relates to grouting processing technical field, concretely is a kind of mine grouting reinforcing material composite reinforcing agent production device. BACKGROUND

[0002] In recent years, due to the need of economic development, various mineral resources are developed and applied to a higher degree, but in order to ensure the rational and safe use of mineral resources, grouting reinforcing material composite reinforcing agent is generally used in combination with ordinary cement to greatly improve the performance of grouting consolidation body. In the prior art cognition, under the premise that the fluidity and injectability of the slurry meet the requirements of grouting, after adding an appropriate amount of reinforcing agent in ordinary cement, not only can the consolidation body be solid and non-water, but also the strength of the consolidation body can be doubled, so that the integrity of the reinforced broken surrounding rock mass is significantly enhanced, and the stress state of the surrounding rock mass can be greatly improved. In the production process of composite reinforcing agent, a mixing device is needed to mix the raw materials. The stirring structure in the existing production device is seriously worn after long-term use, which makes the mixing efficiency of the material gradually decrease due to the inconvenience of replacement, and the existing production device needs to be cleaned by manual cleaning after use, which has poor cleaning effect. SUMMARY

[0003] The utility model aims at providing a kind of mine grouting reinforcing material composite reinforcing agent production device to solve the problems raised in the above background.

[0004] To achieve the above object, the utility model provides the following technical scheme:

[0005] A kind of mine grouting reinforcing material composite reinforcing agent production device, including tank body, the outside of the tank body is fixedly sleeved with support frame, the top of the tank body is provided with top cover, the top cover is fixedly connected with the feeding hopper being communicated with the inside of tank body, the side wall of the top cover is fixedly connected with rotating plate, the bottom of the rotating plate is rotatably connected with the fixed connection of the outer wall of tank body positioning seat, one end of the hydraulic cylinder is rotatably connected on the rotating plate, the other end of the hydraulic cylinder is rotatably connected with the outer wall of tank body, the center position of the tank body is rotatably connected with driving shaft, a plurality of stirring paddles are symmetrically and equidistantly arranged on the two sides of the driving shaft, the bottom of the tank body is fixedly connected with the output end of the driving motor being fixedly connected with the driving shaft.

[0006] Further, the bottom of the tank body is fixedly connected with the discharge pipe being communicated with the inside of tank body, and a one-way valve is fixedly arranged in the discharge pipe.

[0007] Further, the inside of the tank body comprises:

[0008] cavity ring, fixedly sleeved on the top end of tank body;

[0009] The flushing nozzle is fixedly connected to the inner wall of the cavity ring in a ring shape at equal intervals;

[0010] The elbow pipe is fixedly connected to one end of the cavity ring;

[0011] The infusion pump is fixedly connected to the other end of the elbow pipe;

[0012] The liquid storage tank is fixedly connected to the input end of the infusion pump;

[0013] The positioning ring is fixedly sleeved on the infusion pump.

[0014] Further, the tank top is provided with a sealing groove, and the bottom of the top cover is fixedly connected with a sealing ring embedded in the sealing groove.

[0015] Further, a plurality of square holes are equidistantly arranged on the stirring paddle plate.

[0016] Further, two side columns are fixedly connected to the outer wall of the driving shaft in a symmetrical manner, a sliding frame is slidably sleeved on the outer portion of the driving shaft, four sleeve rings are fixedly connected to the sliding frame at equal intervals, two limiting grooves for slidingly and clamping the side columns are symmetrically arranged in the sleeve rings, a pressing column is inserted into the top end of the sliding frame and is rotationally connected with the driving shaft, and two mounting seats are fixedly connected to the outer wall of the sleeve ring in a symmetrical manner.

[0017] Further, a cross-shaped column is slidably inserted into the two mounting seats, the cross-shaped column is fixedly connected with the stirring paddle plate, two positioning holes are symmetrically arranged on the cross-shaped column, a circular shell is fixedly connected to the mounting seat, a plug column is slidably sleeved in the circular shell and is inserted into the positioning hole, a pull ring is fixedly connected to the top portion of the plug column, and a return spring is sleeved on the outer portion of the pull ring.

[0018] Compared with the prior art, the utility model has the advantages that:

[0019] 1. The reinforcing agent base material, the additive and the catalyst can be put into the tank from the feeding hopper, then the driving motor output end at the bottom of the tank can drive the driving shaft to rotate, then the driving shaft can drive the four sleeve rings and the plurality of stirring paddle plates outside to rotate rapidly to fully stir and mix the raw materials, the plurality of square holes arranged on the stirring paddle plate can change the flow state of the fluid near the stirring paddle plate, the jet flow formed through the holes can increase the turbulence degree of the fluid, thus the stirring effect on the production raw materials of the composite reinforcing agent can be improved, the existence of the square holes can reduce the resistance of the stirring paddle plate in the stirring process, thereby reducing the power required for stirring, the function of reducing energy consumption is achieved, and the one-way valve can be opened to open the opening of the discharge pipe after the stirring is completed.

[0020] 2, through the hydraulic cylinder contraction can drive the rotating plate and the top cover around the positioning seat rotation, so that the tank top opening can be opened, then the rotating compression column is separated from the top end of the drive shaft, then the slide frame can be pulled out from the drive shaft, then the pull ring is pulled in turn to drive the plug column to slide out of the positioning hole, so that the cross type column is no longer limited, the staff can replace the stirring paddle plate, so that the severely worn stirring structure can be maintained, so that the wear and failure rate of the equipment can be reduced, and the service life of the equipment can be prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is the overall structure schematic diagram of the utility model;

[0022] Figure 2 is the internal structure schematic diagram of the tank in the utility model;

[0023] Figure 3 is the top cover connecting structure schematic diagram in the utility model;

[0024] Figure 4 is the stirring unit structure schematic diagram in the utility model;

[0025] Figure 5 is the both sides structure schematic diagram of the sleeve ring in the utility model;

[0026] Figure 6 is the internal structure schematic diagram of the circular shell in the utility model.

[0027] In the drawing: 101, tank; 102, top cover; 103, feed hopper; 104, rotating plate; 105, hydraulic cylinder; 106, positioning seat; 107, sealing ring; 108, support frame; 109, discharge pipe; 110, check valve; 111, sealing groove; 201, cavity ring; 202, flushing nozzle; 203, elbow; 204, infusion pump; 205, liquid storage tank; 206, positioning ring; 301, drive shaft; 302, drive motor; 303, side column; 304, slide frame; 305, compression column; 306, sleeve ring; 307, limiting groove; 308, mounting seat; 309, cross type column; 310, stirring paddle plate; 311, positioning hole; 312, circular shell; 313, plug column; 314, pull ring; 315, return spring. DETAILED DESCRIPTION

[0028] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0029] Please refer to Figures 1-6 The utility model discloses a kind of mine grouting reinforcement material composite reinforcing agent production devices, including tank 101, top cap 102, driving shaft 301, stirring paddle 310, the outside of tank 101 is fixedly sleeved with support frame 108, the top of tank 101 is provided with top cap 102, top cap 102 is fixedly connected with the feeding hopper 103 being communicated with the inside of tank 101, rotating plate 104 is fixedly connected on the side wall of top cap 102, rotating plate 104 bottom is rotatably connected with the fixed connection of the outer wall of tank 101 positioning seat 106, one end of hydraulic cylinder 105 is rotatably connected on rotating plate 104, the other end of hydraulic cylinder 105 is rotatably connected with the outer wall of tank 101, driving shaft 301 is rotatably connected at the center position of tank 101, and multiple stirring paddle 310 are symmetrically and equidistantly arranged on the two sides of driving shaft 301, reinforcing agent base material, additive and catalyst can be poured into tank 101 from feeding hopper 103, then the output end of drive motor 302 at the bottom of tank 101 can drive driving shaft 301 to rotate, then driving shaft 301 can drive four sleeve rings 306 and multiple stirring paddle 310 outside to rotate quickly to fully stir and mix raw materials, and the output end of drive motor 302 is fixedly connected with driving shaft 301 at the bottom of tank 101. Tank 101 bottom is fixedly connected with the discharge pipe 109 being communicated with the inside of tank 101, and one-way valve 110 is fixedly arranged in discharge pipe 109. Tank 101 inside includes: cavity ring 201 is fixedly sleeved on the top end of tank 101;Flush spray head 202 annular equidistantly fixedly connected on the inner wall of cavity ring 201;Elbow pipe 203 one end is fixedly connected with cavity ring 201;Transfusion pump 204 output end of transfusion pump 204 is fixedly connected with the other end of elbow pipe 203;Liquid storage tank 205 is fixedly connected on the input end of transfusion pump 204;Positioning ring 206 is fixedly sleeved on transfusion pump 204. Sealing groove 111 is set in the top of tank 101, and sealing ring 107 is fixedly connected with sealing groove 111 and embedded in top cap 102 bottom. Multiple square holes are equidistantly set on stirring paddle 310, and the jet flow formed by the hole can increase the turbulence degree of fluid, so that the stirring effect of composite reinforcing agent production raw materials can be improved.

[0030] Specific, by the reinforcing agent base material, additives and catalyst can be put into the tank 101 from the hopper 103, then through the drive motor 302 output end of the tank 101 bottom can drive shaft 301 rotation, then the drive shaft 301 can drive four sleeve ring 306 and the outside of the plurality of stirring paddle plate 310 fast rotating on the raw materials fully mixed, through the opening of the plurality of square hole on the stirring paddle plate 310 can change the flow state of the fluid near the stirring paddle plate 310, through the hole formed by the jet flow can increase the degree of turbulence of fluid, thus can improve the stirring effect of the composite reinforcing agent production raw materials, and the existence of square hole can reduce the resistance of stirring paddle plate 310 in the stirring process, thereby reducing the power required for stirring, played a role in reducing energy consumption, after stirring can open the one-way valve 110 open opening of the discharge pipe 109.

[0031] Example one

[0032] As Figures 4-6 shown, in this embodiment, the drive shaft 301 outer wall on the symmetry fixed connection has two side column 303, the drive shaft 301 outside sliding sleeve connected with sliding frame 304, sliding frame 304 on equal distance fixed connection has four sleeve ring 306, sleeve ring 306 in symmetry open has two with side column 303 sliding joint limiting slot 307, sliding frame 304 top end plug joint with drive shaft 301 relative rotation connection compression column 305, rotating compression column 305 makes it from the drive shaft 301 top end separation, after can pull out the sliding frame 304 from the drive shaft 301, sleeve ring 306 outer wall on the symmetry fixed connection has two mounting seat 308. Two mounting seat 308 in sliding plug joint has cross type column 309, cross type column 309 and stirring paddle plate 310 fixed connection, cross type column 309 on symmetry open has two positioning hole 311, mounting seat 308 on fixed connection has round shell 312, round shell 312 in sliding sleeve joint with positioning hole 311 relative plug joint plug column 313, plug column 313 top fixed connection has pull ring 314, pull ring 314 outside sleeve joint has reset spring 315, in turn pull pull ring 314 drive plug column 313 from the positioning hole 311 slide, so that cross type column 309 no longer be limited, convenient for staff to replace the stirring paddle plate 310, so you can maintain the wear of stirring structure.

[0033] In the embodiment, the rotating plate 104 and the top cover 102 are driven to rotate around the positioning base 106 by the hydraulic cylinder 105, so that the top opening of the tank body 101 is opened, then the pressing column 305 is separated from the top end of the driving shaft 301, then the sliding frame 304 is pulled out from the driving shaft 301, then the pull ring 314 is pulled to drive the inserting column 313 to slide out of the positioning hole 311, so that the cross-shaped column 309 is no longer limited, and the staff can conveniently replace the stirring paddle plate 310, so that the severely worn stirring structure can be maintained, thereby reducing the wear and failure rate of the equipment and prolonging the service life of the equipment.

[0034] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0035] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A device for producing a composite reinforcing agent for mine grouting reinforcement material, characterized in that, The utility model provides a kind of liquid mixing device, including tank (101), the outside of tank (101) is fixedly sleeved with support frame (108), the top of tank (101) is provided with top cover (102), top cover (102) is fixedly connected with the feeding hopper (103) being connected with the inside of tank (101) on, top cover (102) side wall is fixedly connected with rotating plate (104), rotating plate (104) bottom is rotatably connected with the fixed connection of the outer wall of tank (101), rotating plate (104) is rotatably connected with the one end of hydraulic cylinder (105) on, the other end of hydraulic cylinder (105) is rotatably connected with the outer wall of tank (101), the center position of tank (101) is rotatably connected with driving shaft (301), driving shaft (301) two sides symmetry equidistance is provided with multiple paddle (310), tank (101) bottom is fixedly connected with the output end of driving motor (302) being fixedly connected with driving shaft (301).

2. The production device of a composite reinforcing agent for mine grouting reinforcement material according to claim 1, characterized in that, Tank (101) bottom is fixedly connected with the discharge pipe (109) being connected with the inside of tank (101), one-way valve (110) is fixedly arranged in discharge pipe (109).

3. The production device of a composite reinforcing agent for mine grouting reinforcement material according to claim 1, characterized in that, The inside of tank (101) includes: Cavity ring (201), fixedly sleeved in the top end of tank (101); Flush spray head (202), annular equidistance fixedly connected on the inner wall of cavity ring (201); Elbow (203), one end is fixedly connected with cavity ring (201); Infusion pump (204), the output end of infusion pump (204) is fixedly connected with the other end of elbow (203); Liquid storage tank (205), fixedly connected on the input end of infusion pump (204); Positioning ring (206), fixedly sleeved on infusion pump (204).

4. The production device of a composite reinforcing agent for a mine grouting reinforcement material according to claim 1, characterized in that, Tank (101) top is provided with sealing groove (111), and the bottom of top cover (102) is fixedly connected with sealing ring (107) embedded in sealing groove (111).

5. The production device of a composite reinforcing agent for mine grouting reinforcement material according to claim 1, characterized in that, Multiple square holes are equidistantly arranged on paddle (310).

6. The production device of a composite reinforcing agent for mine grouting reinforcement material according to claim 1, characterized in that, Two side columns (303) are fixedly connected on the outer wall of driving shaft (301) symmetry, sliding bracket (304) is slidably sleeved on the outside of driving shaft (301), four sleeving rings (306) are equidistantly fixedly connected on sliding bracket (304), two limiting grooves (307) are symmetrically arranged in sleeving ring (306) and are slidably connected with side column (303), pressure column (305) is inserted into the top end of sliding bracket (304) and is screw-connected with driving shaft (301), two mounting seats (308) are fixedly connected on the outer wall of sleeving ring (306) symmetry.

7. The production device of a composite reinforcing agent for mine grouting reinforcement material according to claim 6, characterized in that, Cross-shaped column (309) is slidably inserted into two mounting seats (308), and cross-shaped column (309) is fixedly connected with paddle (310), two positioning holes (311) are symmetrically arranged on cross-shaped column (309), circular shell (312) is fixedly connected on mounting seat (308), inserting column (313) is slidably sleeved in circular shell (312) and is inserted into positioning hole (311), pulling ring (314) is fixedly connected on the top of inserting column (313), and reset spring (315) is sleeved on the outside of pulling ring (314).