Adjustable proximity switch mounting bracket
By designing an adjustable proximity switch mounting bracket, and utilizing a combination of angle steel structure and bolt holes, precise positioning of the proximity switch in multiple planes was achieved, solving the problem of existing brackets being unable to be adjusted, and improving equipment debugging efficiency and economic benefits.
Patent Information
- Application Number
- CN202423273549.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing non-adjustable and fine-adjustable proximity switch mounting brackets cannot meet the adjustment needs of multiple planar positions in a large space, resulting in repeated disassembly and welding during equipment debugging, which is labor-intensive and inefficient.
An adjustable proximity switch mounting bracket is used, which combines angle steel base plate slots and angle steel columns with bolt hole design to achieve adjustable installation of the upper and lower structures, allowing the proximity switch to be precisely positioned and finely adjusted in multiple planes.
It reduces the workload of changing positions during debugging, improves work efficiency, achieves precise positioning of proximity switches within a specified plane, frees up labor, and improves economic benefits.
Smart Images

Figure CN223875785U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of rolling mill auxiliary device, in particular to an adjustable proximity switch mounting bracket. BACKGROUND
[0002] The rolling mill body needs to be provided with a large number of limit switches at the inlet side and the outlet side of the rolling mill, as a signal of the equipment running to the limit position, including the disengaging and closing of the upper support roller shaft end clamping plate, the disengaging and closing of the upper work roller shaft end clamping plate, the disengaging and closing of the lower support roller shaft end clamping plate, the disengaging and closing of the lower work roller shaft end clamping plate, the highest and lowest positions of the side roller changing track lifting cylinder, the highest and lowest positions of the screw, the opening and closing positions of the work roller changing lock cylinder, the opening and closing positions of the support roller changing lock cylinder, the upper balancing device to the support roller changing position, the upper balancing device to the work roller changing position, the accurate stop position of the upper roller head, the accurate stop position of the lower roller head, the roller changing position of the transmission shaft positioning cylinder, the working position of the transmission shaft positioning cylinder, and more than fifty positions.
[0003] More than forty proximity switch limit devices need to be provided on the work roller changing trolley; the trolley is opened to the position near the rolling mill, the trolley is opened to the position waiting to be hooked with the roller, the rotating track is closed and opened, the transverse trolley changing roller position at the inlet side and the outlet side, the transverse trolley changing roller deceleration position, the transverse trolley opening limit position, the transverse trolley opening deceleration position, the trolley walks to the transverse position outside the rolling mill, the trolley walks to the unhooking position, the trolley walks to the transverse position outside the rolling mill before deceleration, the upper work roller falls when the trolley pulls the roller outward, the final position when the trolley pushes the roller inward to the rolling mill, the upper work roller is lifted when the trolley pushes the roller inward to the rolling mill, the trolley pulls the roller to the intermediate position outside the rolling mill, the trolley pulls the roller to the intermediate position outside the rolling mill before deceleration, the trolley pulls the roller to the farthest position in the grinding roller room before deceleration, the trolley pulls the roller to the unhooking position in the grinding roller room after deceleration, and the trolley pulls the roller to the farthest position in the grinding roller room.
[0004] More than ten proximity switch limit devices need to be provided on the support roller changing trolley: the roller changing position, the hooking position, the hooking deceleration position, the support roller lifting deceleration position, the support roller lifting position, the unhooking position, the trolley retreats to the parking position, the roller changing hook reaches the working position, the roller changing hook retreats to the non-working position, and the like.
[0005] Since so many proximity switches need to be installed after the equipment is running, the installation position of the proximity switch is determined according to the actual position to ensure that the equipment can run safely, and the correct reaction can be made in time after reaching the corresponding position, that is, stopping when stopping and decelerating when decelerating. Two sets of equipment of the finishing mill and the roughing mill will install more than 200 proximity switch limit devices.
[0006] The existing proximity switch mounting bracket is mostly non-adjustable; for example, a rectangular iron plate bracket is made, a circular hole for mounting the proximity switch is opened on the iron plate, the iron plate is welded on the structure body, and the proximity switch is mounted on the opened hole through a lock nut. In addition, some proximity switch mounting brackets can be adjusted; for example, the hole is set as a rectangle or a cross to realize the adjustment, but the rectangle and the cross can only satisfy the adjustment in a fixed straight line range and cannot satisfy the adjustment in multiple planar direction positions in a larger space, which has great limitations.
[0007] In summary, neither the non-adjustable nor the adjustable proximity switch mounting bracket can satisfy the debugging requirements. After a large number of proximity switches are mounted, they need to be repeatedly cut off and the brackets need to be repeatedly welded during the debugging process, which is a very large workload. Such removal and change of the mounting position of the bracket cannot achieve the use effect at one time, the device needs to be moved on site to determine the final position of the proximity switch to control the in-position signal in the operation process of the device, and the final accurate positioning needs to be repeatedly adjusted, which can be completed only with a large amount of labor. SUMMARY
[0008] Therefore, the purpose of the present application is to provide an adjustable proximity switch mounting bracket to reduce the workload of changing the position of the proximity switch during the debugging process and improve the work efficiency. The above purpose can be achieved by the following technical solutions:
[0009] The adjustable proximity switch mounting bracket provided by the present application comprises a lower structure and an upper structure, wherein
[0010] The lower structure comprises two angle steels, a bracket bottom plate and an angle steel column mounted on the bracket bottom plate, wherein the horizontal plates of the two angle steels are oppositely arranged, the vertical plates are welded and fixed on the structure body to form an angle steel bottom plate clamping groove, the bracket bottom plate is provided with a jackscrew device, the bracket bottom plate is placed in the angle steel bottom plate clamping groove and is fixed on the structure body by the jackscrew device after the position is determined, and the side surface of the angle steel column is provided with a plurality of bolt holes along the length direction;
[0011] The upper structure comprises a mounting plate and an angle steel cross arm fixed vertically on the mounting plate, the mounting plate is provided with a mounting hole for mounting the proximity switch, and the angle steel cross arm is provided with a plurality of bolt holes along the length direction;
[0012] The upper structure is adjustably mounted on the lower structure by the fixing bolts sequentially penetrating the bolt holes on the angle steel cross arm and the angle steel column.
[0013] Optionally, the bolt holes on the angle steel column and the bolt holes on the angle steel cross arm are all rectangular, forming adjustable bolt holes that can be adjusted in the hole.
[0014] Optionally, the jackscrew device is composed of a bolt and a nut; wherein a bolt hole is arranged on the bracket bottom plate, and the same specification nut is welded on the upper and lower surfaces of the bolt hole, and the bolt is screwed into the bolt hole.
[0015] Optionally, two bolt holes are arranged on the bracket bottom plate at intervals and are distributed on the two sides of the angle steel stand column respectively, and the bracket bottom plate is fixed through the two sets of jackscrew devices.
[0016] Optionally, the width of the angle steel bottom plate clamping groove is slightly larger than the width of the bracket bottom plate; wherein slightly larger means 4-8mm wide.
[0017] Optionally, the proximity switch is installed at the mounting hole of the mounting plate of the upper structure through the lock nut, and the mounting hole is circular.
[0018] Beneficial effects: the adjustable proximity switch mounting bracket provided by the application can adjust the bracket bottom plate along the length direction of the angle steel bottom plate clamping groove, a plurality of bolt holes are arranged on the angle steel stand column, a plurality of bolt holes are arranged on the angle steel cross arm, the adjustable mounting of the upper structure and the lower structure is realized, and then the height and the front and rear position of the proximity switch at the end of the angle steel cross arm can be adjusted. By using the utility model, the workload of position replacement in the debugging process can be greatly reduced, that is, the installation can be advanced, and the installation position of the proximity switch needs to be changed in the later debugging process, the working efficiency is improved. In addition, the stand column and the cross arm are both of angle steel structure, and the stability of the bracket is improved.
[0019] In addition, in the preferred embodiment, by setting the bolt holes on the angle steel stand column and the angle steel cross arm as rectangular, on the basis of realizing the adjustment of each plane, the accurate positioning of any point in the specified plane can also be realized through the fine adjustment in the hole, and the adjustment of the recognizable range of the proximity switch is realized. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a lower structure (structure one) schematic view of the adjustable proximity switch mounting bracket in an embodiment of the application;
[0021] Figure 2 is an upper structure (structure two) schematic view of the adjustable proximity switch mounting bracket in an embodiment of the application;
[0022] Figure 3 is a proximity switch mounting schematic view of the adjustable proximity switch mounting bracket in an embodiment of the application;
[0023] Figure 4 is a structure schematic view of the adjustable proximity switch mounting bracket in an embodiment of the application.
[0024] REFERENCE SIGNS:
[0025] Angle steel 10, angle steel bottom plate clamping groove 11, support bottom plate 12, angle steel vertical column 13, first adjustable bolt hole 131, jackscrew device 14, nut 141, angle steel cross arm 20, second adjustable bolt hole 21, mounting plate 22, mounting hole 23, proximity switch 24, lock nut 25, fixing bolt 26, structure body 30. DETAILED DESCRIPTION
[0026] The technical solutions of the present application will be described clearly and completely below in combination with the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way limits the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0027] Figure 1 、 Figure 2 and Figure 4 respectively schematically show the lower structure, the upper structure and the structure after assembly of the adjustable proximity switch mounting bracket in an embodiment of the present application, Figure 3 schematically shows the installation diagram of the proximity switch.
[0028] The adjustable proximity switch mounting bracket provided in the embodiment includes a lower structure and an upper structure. The upper structure is adjustably mounted on the lower structure by using the fixing bolt 26 to sequentially pass through the second adjustable bolt hole 21 on the angle steel cross arm and the first adjustable bolt hole 131 on the angle steel vertical column, so as to realize the adjustable installation of the proximity switch.
[0029] As shown in Figure 1 , the lower structure is composed of two angle steels 10, a support bottom plate 12 and an angle steel vertical column 13. As shown in Figure 4 , the horizontal plates of the two angle steels 10 are oppositely arranged, and the vertical plates are welded and fixed on the structure body 30 to form the angle steel bottom plate clamping groove 11 for clamping the support bottom plate 12 to fix the entire bracket.
[0030] Among them, the length of the angle steel bottom plate clamping groove 11 is controlled in the adjustable range by selecting the length of the two angle steels, and the width of the angle steel bottom plate clamping groove 11 and the width of the support bottom plate 12 are matched, which can be slightly wider than the support bottom plate 4-8mm, so as to freely adjust the support bottom plate 12 along the length direction of the angle steel bottom plate clamping groove 11.
[0031] The angle steel column 13 is welded vertically on the support base plate 12, and one side of the angle steel column 13 is provided with a plurality of bolt holes in the length direction; further preferably, the bolt holes are rectangular, forming first adjustable bolt holes 131 in the holes which can be finely adjusted, facilitating the adjustment of the bolt position.
[0032] The support base plate 12 is provided with a jack device 14, the support base plate 12 is placed in the angle steel base plate clamping groove 11, and after the position is determined, the structure body 30 is tightly fixed by the jack device 14, wherein the position determination refers to the position determination of the support base plate 12 in the length direction of the angle steel base plate clamping groove 11.
[0033] In this embodiment, the jack device 14 is composed of a bolt and a nut 141, which is simple to prepare and convenient to operate. Specifically, bolt holes are provided on the support base plate 12, and nuts 141 of the same specification are welded on the upper and lower surfaces of the bolt holes. The bolt is screwed into the upper nut and screwed out of the lower nut. After the position of the support base plate 12 in the length direction of the angle steel base plate clamping groove 11 is determined, the bolt is continuously screwed in and tightly contacts the surface of the structure body 30 at the bottom, thereby fixing the support base plate 12 and preventing it from moving. In addition, the upper surface of the support base plate 12 is tightly contacted with the inner wall of the groove of the angle steel base plate clamping groove 11 after being fixed. Further, the support base plate 12 is fixed by a plurality of jack devices 14, that is, a plurality of bolt holes can be arranged on the support base plate 12 to improve the stability of the whole device. As shown in Figure 1 and Figure 4 As shown, two bolt holes can be arranged on the support base plate 12 at intervals, and the two bolt holes are distributed on the two sides of the angle steel column 13. The support base plate 12 can be more firmly fixed by the two sets of jack devices 14, so as to avoid the position deviation affecting the positioning of the proximity switch.
[0034] As shown in Figure 2 The upper structure is composed of an installation plate 22 and an angle steel cross arm 20 fixed vertically thereon. The installation plate 22 has an installation hole 23 which is circular and used for installing the proximity switch. The angle steel cross arm 20 is provided with a plurality of bolt holes in the length direction; further preferably, the bolt holes on the angle steel cross arm 20 are all rectangular, forming second adjustable bolt holes 21 in the holes which can be finely adjusted, facilitating the adjustment of the bolt position.
[0035] As shown in Figure 3 The proximity switch 24 can be directly installed in the reserved hole of the installation plate 22, and the front and rear are fixed by the lock nut 25.
[0036] The adjustable proximity switch mounting bracket of the utility model can adjust the height and front and rear position of the proximity switch by the combination of the angle steel cross arm 20 of the upper structure and the angle steel column 13 of the lower structure, and the proximity switch can be adjusted to the appropriate position. Figure 4As shown, the fixed bolt 26 is sequentially fixed through the bolt hole of the angle steel cross arm 20 and the angle steel column 13, and the installation of the adjustable proximity switch mounting bracket can greatly reduce the workload of changing position in the debugging process, and the proximity switch can be installed in advance, and the installation position of the proximity switch can not be changed in the later debugging process, and the working efficiency is improved. The adjustable proximity switch mounting bracket in the utility model can realize accurate positioning of any point in the specified plane, the left and right movement of the bracket bottom plate cooperates with the up and down movement of the cross arm on the column to realize the positioning of a plane, the front and rear movement of the cross arm on the column can realize the position adjustment in space, each proximity switch has its identifiable signal range, the front and rear adjustment of the cross arm perfectly solves the problem, and any proximity switch with different signal recognition ranges can be installed and adjusted by the bracket to achieve the recognition range. The labor input is greatly reduced in the later debugging, and the economic benefit is improved.
[0037] Compared with the prior art, the adjustable proximity switch mounting bracket has the following advantages: 1) the bracket structure is small and light, and each connecting part is connected by bolts, so that the assembly is convenient; 2) the bracket can realize accurate positioning of any point in the specified plane; 3) the labor force can be greatly liberated in the later debugging process, and the economic benefit is improved; 4) the column and the cross arm are both angle steel 10 structures, so that the stability of the bracket is improved; 5) by setting the bolt holes of the angle steel column 13 and the angle steel cross arm 20 into rectangles, the accurate positioning of any point in the specified plane can be realized through the hole fine adjustment on the basis of realizing the adjustment of each plane, and the adjustment of the proximity switch identifiable range is realized.
[0038] The description of the present application is given for example and description, and is not exhaustive or limits the present application to the disclosed form. Many modifications and changes are obvious to those skilled in the art. The selection and description of the embodiments are to better illustrate the principles and practical application of the present application, and to enable those skilled in the art to understand the present application so as to design various embodiments with various modifications suitable for specific purposes.
Claims
1. An adjustable proximity switch mounting bracket, characterized by, Comprise: Lower structure and upper structure; The lower structure comprises two angle steels, a bracket bottom plate and an angle steel column installed on the bracket bottom plate; wherein the horizontal plates of the two angle steels are oppositely arranged, and the vertical plates are welded and fixed on the structure body to form an angle steel bottom plate clamping groove; the bracket bottom plate is provided with a jackscrew device, the bracket bottom plate is placed in the angle steel bottom plate clamping groove and is fixed by the jackscrew device after the position is determined to tightly top the structure body; one side of the angle steel column is provided with a plurality of bolt holes along the length direction; The upper structure comprises an installation plate and an angle steel cross arm vertically fixed on the installation plate, the installation plate is provided with an installation hole for installing a proximity switch; the angle steel cross arm is provided with a plurality of bolt holes along the length direction; The upper structure is installed on the lower structure in an adjustable manner by the fixing bolt sequentially penetrating the bolt holes on the angle steel cross arm and the angle steel column.
2. The adjustable proximity switch mounting bracket of claim 1, wherein, The bolt holes on the angle steel column and the bolt holes on the angle steel cross arm are all rectangular, forming adjustable bolt holes that can be finely adjusted in the holes.
3. The adjustable proximity switch mounting bracket of claim 1, wherein, The jackscrew device is composed of a bolt and a nut; wherein the bracket bottom plate is provided with a bolt hole, and the same specification nut is welded on the upper and lower surfaces of the bolt hole, and the bolt is screwed into the bolt hole.
4. The adjustable proximity switch mounting bracket of claim 3, wherein, The bracket bottom plate is provided with two bolt holes at intervals, and is respectively distributed on the two sides of the angle steel column, and the bracket bottom plate is fixed by two sets of jackscrew devices.
5. The adjustable proximity switch mounting bracket of claim 1, wherein, The width of the angle steel bottom plate clamping groove is 4-8mm wider than the bracket bottom plate.
6. The adjustable proximity switch mounting bracket of claim 1, wherein, The proximity switch is installed at the installation hole of the installation plate of the upper structure by a lock nut, and the installation hole is circular.